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SYMBOLS & DECALS

WARNING

 

 

 

 

Read and understand 

operator's manual before 

using this machine.

 

Failure to follow operating 

Instructions could result 

in injury or damage to 

equipment.

 

  

Use only diamond blades (steel 

centered diamond cutting-off 

wheels) with this machine. RPM 

rating on blade must exceed 

machine max rpm rating. The use 

of any other blade could result in 

death or serious injury. 

 

 

 

 

 

 

 

5400 MAX. RPM

 

 

 

 

 

 

 

Avoid injury.

 

Do NOT operate with 

guard removed.

 

Replace guard before 

operating machine.

 

 

C1 hazard Communication Sywems. LLLLC

C  

M

MO

O--7

74

46

6--0

02

24

41

1  

  

  

  

  

 

 

To avoid injury:

 

Always inspect saw 

blades before use.

 

Replace all cracked or damaged 

blades.

 

 

 

Rotating blade 

hazard.

 

Do NOT operate with 

guard up.

 

Keep hands and feet 

away.

 

 

Engine exhaust 

contains poisonous 

ccaarrbboonn  m

moonnooxxiiddee  ggaass..  

Breathing it could cause 

death.

 

Operate machine in well 

ventilated area.

 

 

 

 

This product can expose you to chemicals, including NICKEL. When used, serviced, cleaned, or maintained equipment could generate particulates  

that contain chemicals, including silica. These chemicals are known to the state of California to cause cancer and birth defects or other  

reproductive harm.  For more information, visit 

www.P65Warnings.ca.gov

4.0 

Rules for safer operation 

WARNING

 

 

 

 

Read and understand 

operator's manual before 

using this machine.

 

Failure to follow operating 

Instructions could result 

in injury or damage to 

equipment.

 

  

Use only diamond blades (steel 

centered diamond cutting-off 

wheels) with this machine. RPM 

rating on blade must exceed 

machine max rpm rating. The use 

of any other blade could result in 

death or serious injury. 

 

 

 

 

 

 

 

5400 MAX. RPM

 

 

 

 

 

 

 

Avoid injury.

 

Do NOT operate with 

guard removed.

 

Replace guard before 

operating machine.

 

 

C1 hazard Communication Sywems. LLLLC

C  

M

MO

O--7

74

46

6--0

02

24

41

1  

  

  

  

  

 

 

To avoid injury:

 

Always inspect saw 

blades before use.

 

Replace all cracked or damaged 

blades.

 

 

 

Rotating blade 

hazard.

 

Do NOT operate with 

guard up.

 

Keep hands and feet 

away.

 

 

Engine exhaust 

contains poisonous 

ccaarrbboonn  m

moonnooxxiiddee  ggaass..  

Breathing it could cause 

death.

 

Operate machine in well 

ventilated area.

 

 

 

 

This product can expose you to chemicals, including NICKEL. When used, serviced, cleaned, or maintained equipment could generate particulates  

that contain chemicals, including silica. These chemicals are known to the state of California to cause cancer and birth defects or other  

reproductive harm.  For more information, visit 

www.P65Warnings.ca.gov

4.0 

Rules for safer operation 

3

Read and understand operator’s 

manual before using this machine.

Failure to follow operating Instruc-

tions could result in injury or dam-

age to equipment.

Always wear protective glasses 

or full face protection

Wear safety boots when 

operating this machine

Wear appropriate clothing

Wear hand protection

Wear Head Protection, breath-

ing protection, and the use of 

hearing protection is manda-

tory

 

 

 

 

 

 

 

TO PREVENT SERIOUS INJURY DO NOT OPERATE SAW WITHOUTPROPER TRAINING AND.  

UNDERSTANDING OF THE OWNERS MANUAL 

WHEN OPERATING THIS MACHINE 

 

 

ALWAYS WEAR SAFETY APPROVED 

 

 

 

HEARING PROTECTION 

EYE OR FACE PROTECTION 

PROTECTIVE HELMET

   

 

 

 

 

  

 

     

PROTECTIVE GLASSES OR FULL FACE PROTECTION 

 
 

      WEAR HAND PROTECTION 

WARNING: Improperly maintaining the JS  including the Honda  engine  or  failing  to  correct  a  problem  before 

operation could cause a malfunction resulting in a serious injury. Always perform a pre-operation inspection before 

each operation and correct any problem. See Honda Engines Owner's Manual. 

 

5.2

 

 

Check the condition of the Honda engine. See the section titled "Before operation - is your 

engine ready to go?" in the Honda Engines Owner's Manual. 

 

  

WARNING: Exhaust gas from gasoline engines contains dangerous carbon monoxide. Breathing it can cause 

unconsciousness and even kill you. Always operate gasoline engine machines in a well-ventilated area. Do not 

operate in areas where exhaust fumes could accumulate without wearing appropriate respiratory protection. 

Consult your employer and OSHA regarding use of appropriate respirator for dangerous carbon monoxide 

gases. See Figure 7. 

 

  

EEnnggiinnee  eexxhhaauusstt  ccoonnttaaiinnss  

ppooiissoonnoouuss  ccaarrbboonn  

m

moonnooxxiiddee  ggaass..  Breathing 

it could cause death.

 

Operate machine in well 

ventilated area.

 

 

 

 

FFiigguurree  77  --  W

Waarrnniinngg  llaabbeell  --  eennggiinnee  eexxhhaauusstt  ccoonnttaaiinnss  ccaarrbboonn  m

moonnooxxiiddee  ggaass  

1111  

For Safe Operation

You must be qualified for safe operation of the U.S.SAWS 

 Core EZ

 

machine. You must clearly understand the written instructions supplied 

by U.S.SAWS, be trained - including actual operation - & know the safety 

rules & regulations for the job site. It is a safety practice to point out & ex-

plain safety signs & practices to others & to make sure they understand 

the importance of following these instructions.

Be Safe

Human error is the result of many factors: carelessness, fatigue,  sensory 

overload, preoccupation, unfamiliarity with the machine or attachments, 

or drugs or alcohol, to name a few. You can avoid serious injury or death 

caused by these & other unsafe work practices. Be safe and never as-

sume accidents cannot happen to you.

For your safety and the safety of others, act safely and encourage your 

fellow workers to act safely as well.

Wear proper electrostatic 

grounding equipment at all 

times.

Wear proper electrostatic 

grounding equipment at all 

times.

3.0 

SYMBOLS & DECALS

DANGER: 

Indicates an imminently hazardous situation that if not avoided, 

will result in death or serious injury. This signal word is limited to the most 

extreme situations.

 

WARNING:

 Indicates a potentially hazardous situation that, if not avoided, 

could result in death or serious injury.

 

CAUTION: 

Indicates a potentially hazardous situation that, if not avoided 

may result in minor or moderate injury. It may also be used to alert against 
unsafe practices that may cause property damage.

Dangers, Warnings and Cautions.  

The purpose of safety symbols and explanations are to attract your atten-

tion to possible hazards and how to avoid them. The safety symbols and 

explanations do not by themselves eliminate any danger. The instructions 

or warnings they give are not substitutes for proper accident prevention 

measures.

Waterworks

Division 

P: 866 987-7297  F: 813-621-7125  

Visit us at www.ussaws.com 

[email protected]

Summary of Contents for CORE EZ

Page 1: ...rly maintaining the JS including the Honda engine or failing to correct a problem before operation could cause a malfunction resulting in a serious injury Always perform a pre operation inspection before each operation and correct any problem See Honda Engines Owner s Manual 5 2 Check the condition of the Honda engine See the section titled Before operation is your engine ready to go in the Honda ...

Page 2: ...tions have been read and understood by the operator before the operation of the equipment begins It is the responsibility of the owner user to understand and per form the maintenance and storage procedures as explained in the operating instructions TO PREVENT SERIOUS INJURY DO NOT OPERATE SAW WITHOUTPROPER TRAINING UNDERSTANDING OF THE OWNERS MANUAL WHEN OPERATING THIS MACHINE ALWAYS WEAR SAFETY A...

Page 3: ...HOUTPROPER TRAINING AND UNDERSTANDING OF THE OWNERS MANUAL WHEN OPERATING THIS MACHINE ALWAYS WEAR SAFETY APPROVED HEARING PROTECTION EYE OR FACE PROTECTION PROTECTIVE HELMET PROTECTIVE GLASSES OR FULL FACE PROTECTION WEAR HAND PROTECTION ntaining the JS including the Honda engine or failing to correct a problem before alfunction resulting in a serious injury Always perform a pre operation inspect...

Page 4: ... any loose objects nuts bolts etc Never run over any loose objects 4 4 10 KEEP CHILDREN AND VISITORS AWAY Do not allow anyone to stand in line with the blade path Do not let children or visitors contact machine or extension cord Keep children and visitors away from the work area 4 11 KEEP FIRM GRIP ON MACHINE During normal operation as instructed in Section 6 0 keep a firm hold on the handle grips...

Page 5: ...nt of sand quartz brick clay granite and numerous other minerals and rocks Exposure to excessive amount of such dust can cause Respiratory diseases affecting your ability to breath including chronic bronchitis silicosis and pulmonary fibrosis from exposure to silica These diseases may be fatal Skin irritation and rash and Cancer according to NTP and IARC National Toxicology Program International A...

Page 6: ...ontains Waterworks Division P 866 987 7297 F 813 621 7125 Visit us at www ussaws com sales ussaws com Hex Core Bit Adapter Grinder Coupling Guide Post Water Feed Tube Gearbox Carry Case Grinder 5 4 Mount hex core bit adapter to required size core bit 5 5 Install grinder onto gearbox Ensure that the pin is fully rotated into the locked position 5 6 Secure a water supply i e water tank water truck g...

Page 7: ...anchor pin 6 6 Adjust anchor point WARNING Always insure that the switch is in the OFF position before plugging the unit into electrical power CAUTION Never leave the drill running unattended Turn power off when not in use CAUTION Once the guide post is tight push and pull on it several times by hand to stretch and seat the anchor into its tightest position then re tighten the guide post Repeat th...

Page 8: ...place on the guide post 6 11 Turn on water Minimize water usage do not flood the cut with water Typical water consumption should be under 1 gallon per minute 6 9 Slide gearbox and grinder over guide post ensuring to engage the locking pin on hex drive 6 12 Hold down grinder trigger and turn advancing nut with a 3 4 wrench to core hole Waterworks Division P 866 987 7297 F 813 621 7125 Visit us at w...

Page 9: ... on the guide post similar to original tightening procedure Unthread guide post Remove core from hole WARNING Do not over reach maintain control Keep proper footing and balance at all times Maintain a firm grip Use extra care using the tool on ladders roofs scaffolds etc 6 10 DISASSEMBLY STEPS 6 11 TROUBLESHOOTING 6 10 1 STEP 1 Stop motor unplug unit from power and turn off water 6 10 2 STEP 2 Rem...

Page 10: ...ssaws com sales ussaws com Number Description Part Number 1 Water Feed Tube US28172 2 Grinder Coupler US28591 8 3 Guide Post US28152 4 Spring Locking Pin US28191 8 5 Spindle Nut 5 8 11 US28191 6 6 Core Mate Gear Box US28581 7 Hex Core Bit Adapter US28161 Core Mate 1 3 6 7 2 4 5 ...

Page 11: ... Number 1 Gearbox Top Housing US28581 1 2 Reverse Idler Pulley 29 mm US28141 16 3 Polychain Belt 425 25 US28111 11 4 Input Shaft US28111 5 Intermediate Shaft US28121 6 Polychain Belt 425 15 US28131 16 7 Reverse Idler Pulley 20 mm US28141 15 8 Hex Output Shaft US28131 9 Gearbox Bottom Housing US28581 2 Gearbox 1 2 3 5 4 6 8 9 7 ...

Page 12: ...t CBB0500M 6 x 165 Core Bit CBB0600M 7 x 165 Core Bit CBB0700M 8 x 165 Core Bit CBB0800M 10 x 165 Core Bit CBB1000M Part No Varies by size Description Flange set for use in vertical drilling applications to hold machine Angle Drilling Washer Part No US28273 Description Special washers for drilling at an angle Chain Wrench Part No US60410 2 Description Chain wrench Water Tank Part No US27810 1 Desc...

Page 13: ...tion to return merchandise under warranty must first be obtained from U S SAWS 9 1 3 6 U S SAWS reserves the right to inspect and make the final decision on any merchandise returned under warranty 9 1 3 7 U S SAWS offers no warranty with respect to accessories including but not limited to engines motors batteries electrical boards tires and any other parts not manufactured by us but which the orig...

Page 14: ...of the warranty registration card do not operate this machine before contacting U S SAWS at 866 987 7297 Verify the following before operating the equipment CHANGE OF OWNER OR NEW ADDRESS REGISTRATION CARD IMPORTANT To ensure that your U S SAWS machine is covered under warranty please fill in the following information and mail or fax it to U S SAWS 8004B E Broadway Ave Tampa FL 33619 Fax No 813 62...

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