04/2006
3
www.U-LineService.com
Applying Foam Tape to Overlay
(If Required)
1. Cut the foam tape into four pieces, two pieces the
width of the overlay and two pieces the height of the
overlay.
2. Remove the adhesive protection strip from one piece of
the cut foam tape and align the edge of the foam tape
to the inside edge of the overlay as shown, adhering
the foam tape to the overlay.
3. Trim each piece of tape immediately after applying it to
the overlay. Do not allow any overlapping of the foam
tape. Damage to the overlay can occur if the foam tape
is not trimmed correctly.
Attaching the Overlay Panel
1. Tap nylon inserts into the top holes drilled in the wood
panel. Use two #6 screws (P/N 42122) to attach top
pivot bracket (P/N 12029) to the wood door panel
(Figure 5)
.
NOTE: Carefully insert 8mm plugs into wood.
Cracking can occur if holes are not drilled to correct
size, or if plugs are inserted crooked.
2. If required, attach optional cabinet handle hardware to
the wood door panel at this time. If an optional cabinet
handle is installed, make sure the mounting screw
heads are below (countersunk) the back surface of the
overlay.
Attaching the Overlay to the Door
1. Secure existing door with the front of the door to the
back of the overlay using tape, on all four corners as
shown
(Figure 6)
. Make sure all four edges are
aligned.
2. Place door and overlay on a clean, flat, protective
surface. Use the door frame holes as a guide to lightly
punch pilot holes for the #6 x 1" pan-head screws
(Figure 7)
.
3. Attach the door to the overlay using the #6 x 1" wood
screws (model 2175 shown).
IMPORTANT
If you decide to drill the pilot holes, remove the
door and do not use a drill bit larger than 7/64", and
do not drill deeper than 3/8". Frame and door
overlay must be aligned properly or the door will
not operate correctly.
NOTE:
The door frame is designed with a slight amount of
“play” to square the frame to the overlay panel.
ULIN_0417_A
INSIDE
EDGE
Figure 4
TYPICAL WOOD PANEL
TOP PIVOT PLATE
#6 X 5/8" FLAT HEAD SCREW
TWO REQUIRED
8MM PLUG INSERT
TWO REQUIRED
ULIN_0416_A
Figure 5
TAPE
DOOR FRAME
BOTTOM OF
OVERLAY
TOP OF
OVERLAY
ULIN_0418_A
Figure 6
ULIN_0419_A
#6x1" PAN-HEAD
SCREW (10 TOTAL)
Figure 7
