TYROLIT Hydrostress HYCON HRS 5806 Operating Manual Download Page 4

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HYCON HRS Ring Saw

HYCON A/S • Juelstrupparken 11 • DK-9530 Støvring • Tel +45 9647 5200

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Prior to Operation

We thank you for choosing a HYCON
HRS ring saw.

To ensure smooth operation and long-
lasting performance of your new ring
saw, we recommend you to study this
operating manual carefully and pay
special attention to the chapters about

Safety and Service
Precautions

We hope you will be satisfied with your
new HYCON ring saw.

Best regards

HYCON A/S

Table of Content

Prior to Operation .................................................................... 1

Specifications ........................................................................... 2

Safety Precautions ............................................................... 2+3

HRS Hydraulic Ring Saw Overall Dimensions ........................... 4

Operation ................................................................................. 5

General Working Instructions .................................................. 5

Cold Weather Operation ......................................................... 5

Equipment Protection and Care .............................................. 5

Starting Instructions ................................................................ 6

Use of HRS Ring Saw Discs ....................................................... 6

Service and Maintenance ........................................................ 6

Oil Types .................................................................................. 6

Length of Hoses ....................................................................... 6

Use of Hydraulic Power Sources .............................................. 6

Useful Information regarding use of HRS Ring Saw ................. 7

Replacement/Adjustment of Disc ............................................ 8

Adjustment of Support Rollers ................................................ 8

Dismounting of Front Cover and Water Blade ........................ 9

Replacement of Drive Wheel ................................................... 9

Replacement of Disc .............................................................. 10

Replacement of Support and Guide Rollers .......................... 10

Trouble Shooting ................................................................... 11

Summary of Contents for HYCON HRS 5806

Page 1: ...HYCON HRS RING SAW Operating Manual www tyrolit com au info au tyrolit com 1300 TYROLIT 897 654 A Company within the SWAROVSKI Group ...

Page 2: ...T THE RINGBLADE SPIN FREE IN THE AIR FOR MINIMUM 30 SECONDS AFTER EACH USE THIS WILL FLUSH CLEAN WATER AROUND THE ROLLERS CLEAN THE ROLLERS AND THE HOUSING VERY CAREFULLY WITH THE WATER HOSE EVERY DAY AFTER USE AND SPRAY ALL PARTS WITH WD40 THE GUIDE ROLLER ADJUSTMENT SHOULD EVERY DAY AFTER USE BE TURNED ANTI CLOCKWISE TO PROTECT THE ADJUSTMENT FUNCTION Important Clean after use ...

Page 3: ...upparken 11 DK 9530 Støvring Denmark Tel 45 9647 5200 Fax 45 9647 5201 Mail hycon hycon dk www hycon dk TYROLIT Australia 9 Tarlington Place Smithfiels NSW 2164 P 1300 TYROLIT 897 654 F 1300 235 689 E info au tyrolit com ...

Page 4: ...A S Table of Content Prior to Operation 1 Specifications 2 Safety Precautions 2 3 HRS Hydraulic Ring Saw Overall Dimensions 4 Operation 5 General Working Instructions 5 Cold Weather Operation 5 Equipment Protection and Care 5 Starting Instructions 6 Use of HRS Ring Saw Discs 6 Service and Maintenance 6 Oil Types 6 Length of Hoses 6 Use of Hydraulic Power Sources 6 Useful Information regarding use ...

Page 5: ...omatic integrated security that makes the saw stop if the diamond disc jams However in case of jamming always loosen the disc from the material before you start cutting again Start the HRS ring saw just before you start cutting and stop it again once the cutting is done Do not let the HRS ring saw run freely in the air without water supply In case of horizontal cutting or cutting above the head al...

Page 6: ...kept in a safe and dry place Always make sure that the HRS ring saw labels and warning signs are legible Always use hoses couplings and spares as such recommend by HYCON A S Repairs may only be carried out by experienced personnel Make sure that all couplings are cleaned before connection Do not throw or drop the ring saw It is a highly specialized tool and it needs to be handled with care or fail...

Page 7: ...HYCON HRS Ring Saw HYCON A S Juelstrupparken 11 DK 9530 Støvring Tel 45 9647 5200 4 HRS Hydraulic Ring Saw Overall Dimensions ...

Page 8: ...oving parts on the ring saw or power Always keep a safe distance to the moving parts The guard protection of the spinning disc must ALWAYS be in good condition and ALWAYS mounted correctly Always have enough illumination for a secure working environment Always ensure you are in balance and having a good foothold when operating the ring saw ALWAYS check for hidden gas pipes or electrical cables in ...

Page 9: ...d Sharpen the disc by butting in soft material i e sandstone or bricks Vibrations on diamond discs The disc can become out of round if a too high pressure is used A lower feed pressure can stop the vibration Otherwise replace the disc The disc shall be intended for the material to be cut Note USE only HYCON discs rollers and drive wheel or no warranty will be granted in case of failure to ring saw...

Page 10: ...w divider to protect the HRS ring saw against overload or you can choose one of our HYCON powerpacks Your dealer can guide you in choosing the right powerpack In case of doubt please contact your dealer or HYCON A S Useful Information regarding the Use of HRS Ring Saw The HRS ring saw is a compact tool with great performance There are no other ring saws on the market with higher performance in rel...

Page 11: ...en retighten them slightly Turn the adjustment screw approx 8 9 turns counter clockwise This will lift the support roller approx 2 mm from the disc Tightening Adjust the support roller down against the disc by loosening the hexagon nuts just slightly and then turning the adjustment screw clockwise Do under no circumstances press the support roller too hard against the disc You must be able to turn...

Page 12: ...e 3 screws Remove the front cover Remove the entire water blade Replacement of Drive Wheel Use a hex head wrench size 4 mm to loosen the 2 hexagon screws You can use a two pin wrench to prevent the drive wheel from turning round If the drive wheel is worn out replace immediately Use only original spare parts Contact your local dealer for further support and information ...

Page 13: ...he screws The support rollers and the guide rollers can now be removed Do not retip the diamond disc Use only original discs Contact your local dealer for further information When mounting the disc make sure that the three raised edges on the guide roller and the three grooves on the disc interlock Lock the screws with Loctite 275 when mounting them again The roller edge interlocking with the disc...

Page 14: ...ve roller bearings Inadequate oil flow check the hydraulic oil flow Disc jumps out of its position Roller setting too loose Worn guide rollers Disc not fitted correctly on guide rollers Disc damaged Disc warps Rollers tensioned too much Disc overheating Segments break Bent twisted or badly maintained disc Disc cuts too slowly Wrong disc for the material Check that the right amount of water reaches...

Page 15: ...rom the date of delivery The warranty applies to faults that can be related to construction and production errors Faults caused by incorrect operation incorrect handling lack of maintenance or the like will not be accepted as warranty The warranty covers the parts necessary for repair and the suggested average time needed for repair For further warranty details please contact your local dealer ...

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