408-1261
HHHT 59239-4, 59239-8, 59287-2, and 525692
Rev F
8 of 9
Tyco Electronics Corporation
Wire Barrel Section of Crimping Chamber
Die Closure
Configuration
GO Dia
NO-GO Dia
50.8 [2.0] Min Typ
GO
NO
GO
6.35 [.250] Min Typ
Die Closure
Configuration
GO Dia
NO-GO Dia
W" = 4.34 [.171] Max Width
Insulation Barrel Section of Crimping Chamber
W"
Suggested Plug Gage Design
W"
GAGE ELEMENT DIAMETER
GAGE ELEMENT DIAMETER
GO
NO-GO
GO
NO-GO
4.293-4.300 [.1690-.1693]
4.442-4.445 [.1749-.1750]
1.626-1.633 [.0640-.0643]
2.131-2.134 [.0839-.0840]
Figure 9
Figure 10
Detail A
Inspection of Wire Barrel Section
of Crimping Chamber
Detail B
Inspection of Insulation Barrel Section
of Crimping Chamber
Crimping Dies
Bottomed But Not
Under Pressure
Plug Gage
Plug Gage
Insulation Crimp
Adjustment Pin
in Position 1
Crimping Dies
Bottomed But Not
Under Pressure
GO Element Must Pass Completely
Through Crimping Chamber
NO-GO Element May Start Entry, But Must Not
Pass Completely Through Crimping Chamber
GO Element Must Pass Completely Through Length of
Insulation Barrel Section But Stop on Wire Barrel Section
