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408-1261

HHHT 59239-4, 59239-8, 59287-2, and 525692

9 of 9

Rev F

Tyco Electronics Corporation

76.2 [3.00]

Approx

304.8 [12.00]

Approx

2

1

8

6

9

7

12

3

4

5

10

11

REPLACEMENT PARTS

ITEM

PART NUMBER FOR TOOL

DESCRIPTION

QTY PER

ITEM

59239-4, 59239-8

59287-2

525692

DESCRIPTION

TOOL

1

300388

-0

300388

-0

300388

-0

PIN, Retaining

2

2

21045-3

21045-3

525108

-0

RING, Retaining

4

3

300389

-0

300389

-0

300389

-0

PIN, Retaining

1

4

21045-6

21045-6

21045-6

RING, Retaining

2

5

303848-2

303848-2

303848-2

PIN ASSEMBLY, Adjustment

1

6

306110-9

306110-4

306110-9

LOCATOR, Stop

1

7

5-21028-7

5-21028-7

5-21028-7

PIN

1

8

7-59683-6

7-59683-6

7-59683-6

SPRING

1

9

6-306131-4

6-306131-4

6-306131-4

SCREW

2

10

306106-2

45891-8

306106-2

STATIONARYDIE, Insulation

1

11

306107-2

45888-7

306107-2

MOVING DIE, Insulation

1

12

21028-4

21028-5

21028-4

PIN

1

Figure 11

7. REVISION SUMMARY

Revisions to this instruction sheet include:

S

Updated document to corporate requirements

S

Add gage information to table in Figure 9

Summary of Contents for 525692

Page 1: ...Dot Code 1 PRODUCT WIRE TOOL TYPE INSULATION COLOR CODE TYPE SIZE AWG INSULATION DIAMETER mm in PIDG Vinyl and Nylon Terminal and Yellow Solid or Stranded 12 10 5 84 6 35 y y Splice and PLASTI GRIP T...

Page 2: ...to regulate the height of the insulation crimp Each tool handles are color coded yellow to correspond to the color code of the product Each tool produces a dot code one dot on the crimp to correspond...

Page 3: ...ons should NOT be used B Butt Splices 1 Open the crimping dies by closing the tool handles until the ratchet releases then allow the handles to open FULLY 2 Depress the locator Position the splice in...

Page 4: ...has three positions 1 tight 2 medium and 3 loose To adjust the grip resulting from the crimp of the insulation barrel proceed as follows 4 1 PIDG Terminal and Splice PIDG terminals and splices featur...

Page 5: ...tor strands Wire insulation extruded insulation crimp too tight on PIDG terminals and splices Wrong dot code and color code combination Wire size is not within wire range stamped on terminal tongue or...

Page 6: ...am be performed periodically to ensure dependable and uniform terminations Though recommendations call for at least one inspection a month frequency of inspection depends on 1 The care amount of use a...

Page 7: ...tion but will stop against the wire barrel section 6 In the same manner try to insert the NO GO element into the crimping chamber as shown in Figure 10 The NO GO element may begin entry but may not pa...

Page 8: ...690 1693 4 442 4 445 1749 1750 1 626 1 633 0640 0643 2 131 2 134 0839 0840 Figure 9 Figure 10 Detail A Inspection of Wire Barrel Section of Crimping Chamber Detail B Inspection of Insulation Barrel Se...

Page 9: ...0 PIN Retaining 1 4 21045 6 21045 6 21045 6 RING Retaining 2 5 303848 2 303848 2 303848 2 PIN ASSEMBLY Adjustment 1 6 306110 9 306110 4 306110 9 LOCATOR Stop 1 7 5 21028 7 5 21028 7 5 21028 7 PIN 1 8...

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