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Lit. No. 85759, Rev. 00 

12 

November 15, 2018

ELECTRICAL SYSTEM – WIRING INSTRUCTIONS

WIRING INSTRUCTIONS

1.  Install switch at desired location. This will 

determine what the proper wire length should be.

2.  Run spreader/vehicle harness from the rear of 

vehicle to switch area. Remove approximately 
3" of the black outer jacket, exposing two single 
leads (red and black). Strip 1/4" off each lead. 
Crimp 1/4" female connector on red lead and 
crimp the butt connector to the black lead. Place 
the female spade/red wire to the ON/OFF switch 
and leave the black wire for the next step.

3.  Route the power harness from the battery to the 

switch. This will determine proper length to cut 
wires. Repeat Step 2 regarding cable jacketing 
and connection points to the switch and butt 
connector.

4.  Install an in-line 25A fuse on the POSITIVE (+) 

(red) lead from the battery to the switch. Locate 
an easily accessible place, out of the elements, 
for the fuse. Remove approximately 3" of the black 
outer jacket, exposing two single leads (red and 
black). Cut the red lead in half and strip a 1/4" 
off each lead. Insert into the fuse connector and 
crimp. Insert 25A blade fuse into connector.

5.  At the battery end of the power harness, remove 

8" of the black outer jacket, exposing two single 
leads (red and black). Strip 1/4" off each lead. 
Crimp a 3/8" lug terminal to each lead, and attach 
the red lead to the POSITIVE (+) side of the 
battery and the black lead to the NEGATIVE (–) 
side of the battery.

6.  Install rubber weatherproof boot on switch before 

fi

 nishing installation.

25A

(+) POSITIVE Red

(–) NEGATIVE Black

(–) NEGATIVE Black

(+) POSITIVE Red

12V

BATTERY

Electrical Diagram and Instructions

12V DC Motor

10" 

Spreader 

Splice 

Cord

10" 

Harness 

Splice 

Cord

20' Vehicle Harness

10' Battery Harness

Rubber Switch 
Boot

Spade 
Connector

ON/OFF
Switch

Butt
Connector

25A Fuse Circuit Breaker

Fuse Holder

Ring Terminal

Summary of Contents for US1000-1

Page 1: ...llation Instructions Original Instructions This manual and instructions are for US1000 1 Sprayer Systems with serial numbers beginning with 181001 and higher This document supersedes all editions with an earlier date CAUTION Read this document before operating or servicing the equipment ...

Page 2: ......

Page 3: ...Safety 8 Torque Chart 8 Chemical Safety 9 LOADING 10 Certification 10 Specifications 10 First Time Filling 10 INSTALLATION INSTRUCTIONS 11 Assembly Installation 11 Electrical System 12 Wiring Instructions 12 OPERATING INSTRUCTIONS 13 During Operation 13 Before Spraying 14 Adding Liquid 14 Sprayer Operation 14 During Spraying 15 After Spraying 15 Transporting Safety 15 MAINTENANCE 16 Clean Out 16 P...

Page 4: ...ner s Name ______________________________________________________________________ Date Purchased _____________________________________________________________________ Outlet Name ______________________________________________ Phone _________________ Outlet Address ______________________________________________________________________ Vehicle Model _______________________________________________ Ye...

Page 5: ... a potentially hazardous situation that if not avoided could result in death or serious personal injury CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices WARNING CAUTION LABELS Become familiar with and inform users about the warning and caution labels on the machine If labels are miss...

Page 6: ...vice sprayer system Never attempt to take a unit off a truck with liquid in it Do not climb into or ride on the machine WARNING Securely bolt and strap unit into place on the vehicle bed Unit must be strapped down and bolted into position before operating or transporting WARNING Vehicle handling and characteristics will change with the unit installed Avoid any sudden steering maneuvers starts or s...

Page 7: ...tant gloves when filling using and cleaning the sprayer Wear additional protective gear such as face mask or apron as recommended on the chemical label Do not wear jewelry or a necktie and secure long hair Wear safety goggles to protect your eyes from brine battery acid gasoline dirt and dust Do not eat drink smoke rub your eyes or touch bare skin while spraying Avoid touching hot surfaces such as...

Page 8: ...ade 5 Grade 8 Size Size Torque ft lb Class 8 8 Class 10 9 Torque ft lb Class 8 8 Class 10 9 Inch Fasteners Grade 5 and Grade 8 SAFETY TORQUE CHART CAUTION Read instructions before assembling Fasteners should be finger tight until instructed to tighten according to the Torque Chart Use standard methods and practices when installing equipment including proper personal protective safety equipment VEN...

Page 9: ...halation In case of poisoning from ingestion or inhalation If the victim has collapsed or is not breathing call 911 Otherwise 1 If you are the victim immediately seek assistance from nearby personnel because you may become incapacitated 2 Immediately follow First Aid instructions on chemical label 3 Call a poison control center for further advice In the U S call 1 800 222 1222 Have the chemical la...

Page 10: ... Data Sheet requirements FIRST TIME FILLING 1 Install the sprayer and any optional equipment See the Installation Instructions section of this manual for details 2 Install or attach any other equipment that will be on the vehicle while the sprayer will be in use step bumper trailer hitch snowplows etc and fill gas tanks 3 Obtain the Gross Vehicle Weight Rating GVWR Front Gross Axle Weight Rating F...

Page 11: ...nto vehicle Center sprayer system left to right on the vehicle 2 Construct Sill Spacer Measure the distance from the front end of the sprayer frame to the front of the vehicle bed and make a spacer from 2 x 8 lumber to fit that area Failure to install this spacer could result in damage to the sprayer INSTALLATION INSTRUCTIONS Teflon is a registered trademark of E I du Pont de Nemours and Company W...

Page 12: ...ad from the battery to the switch Locate an easily accessible place out of the elements for the fuse Remove approximately 3 of the black outer jacket exposing two single leads red and black Cut the red lead in half and strip a 1 4 off each lead Insert into the fuse connector and crimp Insert 25A blade fuse into connector 5 At the battery end of the power harness remove 8 of the black outer jacket ...

Page 13: ...for the chemical s you plan to use Know emergency procedures before handling chemicals Carefully review the Chemical Safety section Also see First Aid instructions on the chemical label Wear protective clothing eye protection and chemical resistant gloves when filling using and cleaning the sprayer Wear additional protective gear such as a face mask or apron as recommended on the chemical label Ex...

Page 14: ...e to operate sprayer since pesticides are especially toxic to children ADDING LIQUID Be sure that the pump switch is in the OFF position Do not mix or pour chemicals in an enclosed unventilated area Do not use flammable or corrosive chemicals in the sprayer Fill the tank to the desired level by filling through the tank lid Use the markings on the tank for volume reference During operation if liqui...

Page 15: ... safety instructions OPERATING INSTRUCTIONS AFTER SPRAYING Clean sprayer immediately after use according to the directions provided in this manual Decontaminate yourself after you are done spraying and have cleaned the sprayer Wash all exposed areas of the body with soap and water and remove and launder clothing Dispose of or store remaining chemicals in secure storage with correctly marked contai...

Page 16: ...NCE NOTE To prevent leaks use a thread sealing compound on all threaded connections Do not use Teflon tape as fragments will clog the spray nozzles Clamped connections may require periodic retightening CLEAN OUT Read and follow each chemical label s instructions and warnings Wear protective clothing eye protection and chemical resistant gloves when filling using and cleaning sprayer Wear additiona...

Page 17: ...ot running Refer to Problem 1 Pump doesn t run Dead or dying battery Charge or replace battery Obstructed nozzle Remove and clean Teflon is a registered trademark of E I du Pont de Nemours and Company WARNING Always shut vehicle OFF before attempting to attach detach or service sprayer system WARNING Do not operate a machine in need of maintenance Whenever service is necessary your local TurfEx de...

Page 18: ...ct improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications used TrynEx International or the vehicle manufacturer may require or recommend optional equipment for sprayers Do not exceed vehicle ratings with a sprayer TrynEx International offers a limited warranty for all equipment and accessories See separ...

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