WAGNER ProSpray 3.21 0558019 Operating Manual Download

Page: 1 / 28

Edition 9 / 2014

0558 932J

ProSpray 3.21

Operating manual

ProSpray 3.21

Airless high-pressure spraying unit

Models:
0558019
0558046

Original operating manual

Summary of Contents for ProSpray 3.21 0558019

Page 1: ...Edition 9 2014 0558 932J ProSpray 3 21 GB Operating manual ProSpray 3 21 Airless high pressure spraying unit Models 0558019 0558046 Original operating manual ...

Page 2: ...octor about the coating material or solvent used The operating instructions state that the following points must always be observed before starting up 1 Faulty units must not be used 2 Secure WAGNER spray gun using the safety catch on the trigger 3 Ensure that the unit is properly earthed 4 Check allowable operating pressure of high pressure hose and spray gun 5 Check all connections for leaks The...

Page 3: ... 10 5 Spraying technique 10 6 Handling the high pressure hose 11 7 Interruption of work 11 8 Cleaning the unit shutting down 11 8 1 Cleaning unit from outside 11 8 2 Suction filter 12 8 3 Cleaning the high pressure filter 12 8 4 Cleaning Airless spray gun 12 Page 9 Remedy in case of faults 13 10 Servicing 14 10 1 General servicing 14 10 2 High pressure hose 14 11 Repairs at the unit 14 11 1 Relief...

Page 4: ...ust be rated at or above the maximum operating pressure range of the sprayer This includes spray tips guns extensions and hose HAZARD High Pressure Hose The paint hose can develop leaks from wear kinking and abuse A leak can inject material into the skin Inspect the hose before each use PREVENTION High pressure hoses must be checked thoroughly before they are used Replace any damaged high pressure...

Page 5: ... follow the material manufacturer s instructions for safe handling of paint and solvents Clean up all material and solvent spills immediately to prevent slip hazard Wear ear protection This unit can produce noise levels above 85 dB A Never leave this equipment unattended Keep away from children or anyone not familiar with the operation of airless equipment Do not spray on windy days The device and...

Page 6: ...d conveys it to the tip Pressed through the tip at a pressure of up to a maximum of 221 bar 22 1 MPa the coating material is atomised This high pressure has the effect of micro fine atomisation of the coating material As no air is used in this process it is described as an AIRLESS process This method of spraying has the advantages of finest atomisation cloudless operation and a smooth bubble free ...

Page 7: ...me 6 Drip cup 7 Power cord 8 Relief valve Lever position vertical PRIME k circulation Lever position horizontal SPRAY p 9 Oil button 10 Oil level gauge 11 ON OFF switch 12 Control panel indicators 13 Pressure control knob 14 Oil cup for EasyGlide EasyGlide prevents increased wear of the packings 15 Pusher stem 16 Manometer 3 4 Explanatory diagram ProSpray 3 21 ...

Page 8: ... vehicle Secure the unit with a suitable fastening 4 Starting operation 4 1 High pressure hose spray gun and separating oil 1 Screw the pressure gauge 1 to the coating material outlet Fig 2 Item 2 2 Screw the high pressure hose 3 to the coating material outlet on the pressure gauge Fig 2 Item 4 3 Screw the spray gun 5 with the selected tip onto the high pressure hose 4 Tighten the union nuts at th...

Page 9: ...a 120 bar and 23 MPa 230 bar A solid green pressure indicator means The sprayer is at the proper pressure setting for spraying oil based and latex house paints The sprayer is operating at peak performance at a high pressure setting If the pressure indicator goes to solid yellow when the pressure is set so that it starts at solid green it indicates one of the following a Tip Wear Indicator when spr...

Page 10: ...ease the pressure by slowly turning up the pressure control knob Check the spray pattern and increase the pressure until the atomization is correct Always turn the pressure control knob to the lowest setting with good atomization 9 The unit is ready to spray 5 Spraying technique Injection hazard Do not spray without the tip guard in place NEVER trigger the gun unless the tip is completely turned t...

Page 11: ...t the unit is rinsed with a suitable cleaning agent within the processing time 8 Cleaning the unit shutting down A clean state is the best method of ensuring operation without problems After you have finished spraying clean the unit Under no circumstances may any remaining coating material dry and harden in the unit The cleaning agent used for cleaning only with an igni tion point above 21 C must ...

Page 12: ...ng 3 6 Clean all the parts with the corresponding cleaning agent If necessary replace the filter cartridge 7 Check the O ring 4 replace it if necessary 8 Place the bearing ring 5 against the bearing spring 3 Slide the filter cartridge 2 over the bearing spring 9 Screw in filter housing 1 and tighten it as far as possible with the strap wrench 1 4 3 2 5 8 4 Cleaning Airless spray gun 1 Rinse Airles...

Page 13: ...prayed 2 Pressure setting incorrect 3 Volume too low 4 Coating material viscosity too high 1 Pressure setting too low Measures for eliminating the malfunction 1 Check voltage supply 2 Turn up pressure control knob 3 Replace 1 Set relief valve to PRIME k circulation 2 Refill the coating material 3 Clean or replace the filter 4 Clean connecting points Replace O rings if necessary Secure suction hose...

Page 14: ...ver and then remove the front cover 2 Switch the unit ON and then OFF so that the piston rod is positioned in the lower stroke position Danger of crushing do not reach with the fingers or tool between the moving parts 3 Unplug the power plug from the outlet 4 Remove the retaining clip from the connecting bend at the suction hose and pull off the suction hose 5 Screw off the return hose 6 Swivel th...

Page 15: ...7 2 8 1 3 9 8 Clean pump manifold 2 9 Lubricate upper packing 7 and lower packing 8 with machine grease 10 Insert upper packing Fig 14 with O ring 1 and protruding lip 2 downward 1 2 11 Insert lower packing Fig 15 with the beveled edge 1 facing upward 1 12 Insert piston guide Fig 13 Item 6 into the retainer nut 5 Screw retainer nut 5 into the pump manifold 2 and tighten by hand 13 Push installatio...

Page 16: ...ase Screw inlet valve housing to the pump manifold 23 Insert the elbow on the siphon assembly into the bottom of the pusher stem housing Push the retaining clip up into the groove inside the foot valve housing to secure the siphon assembly in position Place the return tube over the return tube fitting and secure with the clip 24 Install front cover 11 4 ProSpray 3 21 connection diagram Capacitor A...

Page 17: ... the relief valve handle fully counterclockwise k Circulation 2 Switch off the gasoline engine 3 Dismount the tip from the spray gun 4 Place tip in an appropriate cleaning agent until all coating material residue is dissolved 5 If there is pressure air blow out tip 6 Remove any residue by means of a sharp wooden rod toothpick 7 Check the tip with the help of a magnifying glass and if necessary rep...

Page 18: ...0 0 019 0 48 185 0552 419 519 50 0 019 0 48 260 0552 519 619 60 0 019 0 48 295 0552 619 719 70 0 019 0 48 320 0552 719 819 80 0 019 0 48 400 0552 819 Mica paints Zinc dust paints Dispersions 221 20 0 021 0 53 145 0552 221 421 40 0 021 0 53 190 0552 421 521 50 0 021 0 53 245 0552 521 621 60 0 021 0 53 290 0552 621 821 80 0 021 0 53 375 0552 821 Rust protection paints 223 20 0 023 0 58 155 0552 223 ...

Page 19: ...terior No cleaning necessary during work stoppage or change of location because the paint in the pump cannot dry out or leak Better protection Simple assembly Suitable for the following models Diaphragm Pumps Double stroke piston pumps SF 21 SF 23 SF 27 SF 31 SF 7000 Finish 270 370 Nespray Deco Nespray 31 PS 24 PS 26 PS 30 PS 34 PS 3 25 PS 3 29 PS 3 31 PS 3 34 i Order this at the same time EasyCle...

Page 20: ...20 ProSpray 3 21 Accessories illustration ProSpray 3 21 3 1 5 7 9 2 4 6 8 ...

Page 21: ...sure hoses 1 4 x 1 4 6 0034 950 Metex Reuse Reuse for pre filtering of coating material in vessel Place suction pipe in the reuse 0034 952 Sieve package 5 pcs for paint 0034 951 Sieve package 5 pcs for dispersion 7 0034 383 Gun filter red 1 piece 180 mesh extra fine 0097 022 Gun filter red 10 pieces 180 mesh extra fine 0043 235 Gun filter yellow 1 piece 100 mesh fine 0097 023 Gun filter yellow 10 ...

Page 22: ...s list ProSpray 3 21 28 30 29 31 32 33 34 35 1 19 18 25 49 6 26 43 21 22 23 24 20 45 46 47 48 7 5 9 10 11 8 27 44 2 3 4 37 36 40 38 39 41 42 14 15 16 17 12 13 Main Assembly 0558 466 110V 6 m 0290 281 120V 2 5 m BS4343 NEMA 5 15P ...

Page 23: ...805 348 Screw 4 23 0509 636 Plug 2 24 0558 298A Fluid section assembly Item Part No Description 25 0290 205 Pusher assembly includes item 49 26 0508 553 Screw 2 27 9800 319 Screw 28 0551 757 Transducer jumper 29 9822 624 Washer 2 30 9800 607 Screw 5 31 54054 Washer 32 0290 221 PC board assembly 33 9800 340 Screw 34 0290 231 Belly pan 35 0551 515 Circuit breaker 36 0290 227 Control panel cover with...

Page 24: ...tainer 16 0509 591 Lower ball guide 17 0509 583 Inlet valve ball 18 0551 534 Inlet valve seat 19 0509 582 O ring PTFE 20 0509 581 Inlet valve seal 21 0290 216 Inlet valve housing 22 9871 160 O ring 23 0508 748 Filter 24 0508 603 Bearing ring 25 0508 601 Filter housing 26 0508 602 Conical spring 27 0508 749 Bearing spring 28 0508 604 O ring 29 0507 745 Gasket 30 0558 727 Bypass valve assembly inclu...

Page 25: ... 2nd stage gear 3 0558 373 Motor assembly 120V includes items 5 7 4 9800 319 Screw 4 5 0522 018 Capacitor assembly 6 0290 217 Baffle assembly 7 0512 340 Fan 8 0551 714 Cord grip 2 9 0558 449 Bracket 10 0551 980 Lock nut 11 0509 218 Screw 3 12 0558 476 Power cord jumper Double sided tape not shown 0551 543 Tie wrap not shown 0508 645 Motor brush kit UK only ...

Page 26: ...90 214 Foot 6 0508 660 Screw 2 7 0294 635 Plug 8 0290 219 Cord holder 9 0290 214 Foot 10 0290 210 Leg left 0290 203 Left leg assembly includes items 6 10 0290 204 Right leg assembly includes items 1 5 Suction system Item Part No Description 1 0551 706 Siphon hose 2 9850 638 Tie wrap 2 3 0558 659A Return tube 4 0279 459 Clip 5 0295 565 Filter 0558 672 Siphon tube assembly includes items 1 5 ...

Page 27: ...rantee claims must be made immediately or at the latest within a period of 2 weeks The authorised specialist shop that delivered the device is entitled to accept guarantee claims Guarantee claims may also be made to the service centres named in our operating instructions The product has to be sent without charge or presented together with the original purchase document that includes details of the...

Page 28: ...rtaboeuf 91978 Les Ulis Cedex France Tel 0 825 011 111 Telefax 33 0 69 81 72 57 division batiment wagner france fr NL WSB Finishing Equipment BV De Heldinnenlaan 200 3543 MB Utrecht Netherlands Tel 31 30 241 41 55 Telefax 31 30 241 17 87 info wagner wsb nl D J Wagner GmbH Otto Lilienthal Straße 18 D 88677 Markdorf Postfach 11 20 Deutschland Tel 49 75 44 505 1664 Telefax 49 75 44 505 1155 wagner wa...

Search results

Summary of Contents for ProSpray 3.21 0558019

Reviews:

Related manuals for ProSpray 3.21 0558019

Brands by name

Popular brands

WAGNER ProSpray 3.21 0558019, Operating Manual

Search results

Summary of Contents for ProSpray 3.21 0558019

Reviews:

Related manuals for ProSpray 3.21 0558019

Brands by name

Popular brands