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D301087 1211 - BL20 CANopen

4.6.2

Service Interface Connection ..........................................................................................................................................................4-14

4.7

Setting the bit transfer rate through DIP-switches.................................................................................... 4-15

4.8

Node-ID Setting ............................................................................................................................................ 4-17

4.9

Acceptance of the BL20 Station Configuration .......................................................................................... 4-19

4.10

Status Indicators/ Diagnostic Messages Gateway ..................................................................................... 4-20

4.10.1

Diagnostic Messages via LEDs ........................................................................................................................................................4-20

BL20 - Communication in CANopen

Guidelines for Station Planning

6.1

Random Module Arrangement ...................................................................................................................... 6-2

6.1.1

Complete Planning ............................................................................................................................................................................... 6-2

6.1.2

Maximum System Extension ............................................................................................................................................................. 6-2

6.2

Power Supply .................................................................................................................................................. 6-4

6.2.1

Gateway Supply...................................................................................................................................................................................... 6-4

6.2.2

Module Bus Refreshing........................................................................................................................................................................ 6-4

6.2.3

Creating Potential Groups .................................................................................................................................................................. 6-8

6.2.4

Protecting the Service Interface on the Gateway ...................................................................................................................... 6-8

6.2.5

C-Rail (Cross Connection).................................................................................................................................................................... 6-9

6.2.6

Direct Wiring of Relay Modules ......................................................................................................................................................6-10

6.3

Plugging and Pulling Electronics Modules ................................................................................................. 6-11

6.4

Extending an Existing Station...................................................................................................................... 6-12

6.5

Firmware Download ..................................................................................................................................... 6-13

Guidelines for Electrical Installation

7.1

General Notes.................................................................................................................................................. 7-2

7.1.1

General ...................................................................................................................................................................................................... 7-2

7.1.2

Cable Routing.......................................................................................................................................................................................... 7-2

7.1.3

Cable Routing Inside and Outside of Cabinets: .......................................................................................................................... 7-2

7.1.4

Lightning Protection ............................................................................................................................................................................ 7-3

7.1.5

Transmission Cables ............................................................................................................................................................................. 7-3

7.1.6

Cable Types.............................................................................................................................................................................................. 7-3

7.2

Potential Relationships .................................................................................................................................. 7-4

7.2.1

7.2.2

Potential-Free Installation .................................................................................................................................................................. 7-4

7.2.3

Non-isolated Installation..................................................................................................................................................................... 7-4

7.3

Electromagnetic Compatibility (EMC)........................................................................................................... 7-5

7.3.1

Ensuring Electromagnetic Compatibility ...................................................................................................................................... 7-5

7.3.2

Grounding of Inactive Metal Components................................................................................................................................... 7-5

7.3.3

PE Connection......................................................................................................................................................................................... 7-5

7.3.4

Earth-Free Operation............................................................................................................................................................................ 7-5

7.3.5

Mounting Rails ........................................................................................................................................................................................ 7-6

7.3.6

EMC Compliant Cabinet Installation............................................................................................................................................... 7-7

7.4

Shielding of cables.......................................................................................................................................... 7-8

7.5

Potential Compensation ................................................................................................................................ 7-9

Summary of Contents for BL20-GW-CANOPEN

Page 1: ...BL20 USER MANUAL FOR CANopen...

Page 2: ...uhr All rights reserved including those of the translation No part of this manual may be reproduced in any form printed photocopy microfilm or any other process or processed duplicated or distributed...

Page 3: ...100 Part 410 or HD 384 4 41 S2 Deviations of the mains voltage from the rated value must not exceed the tolerance limits given in the specifications otherwise this may cause malfunction and dangerous...

Page 4: ......

Page 5: ...onnection 2 Pole for Analog Modules 2 9 3 Short description of CANopen 3 1 CANopen 3 2 3 1 1 General 3 2 3 1 2 Communication 3 3 3 2 BL20 and CANopen 3 5 3 3 Electronic data sheet EDS file 3 6 4 BL20...

Page 6: ...nnection 6 9 6 2 6 Direct Wiring of Relay Modules 6 10 6 3 Plugging and Pulling Electronics Modules 6 11 6 4 Extending an Existing Station 6 12 6 5 Firmware Download 6 13 7 Guidelines for Electrical I...

Page 7: ...pen iii 7 5 1 Switching Inductive Loads 7 10 7 5 2 Protection against Electrostatic Discharge ESD 7 10 7 6 Bus Connection 7 11 7 7 Two Pole Shield Connection 7 12 8 BL20 Approvals for Zone 2 Division...

Page 8: ...D301087 1211 BL20 CANopen iv...

Page 9: ...CANopen 1 1 1 About this Manual 1 1 Documentation Concept 2 1 2 Description of Symbols Used 3 1 3 Overview 4 1 3 1 Prescribed Use 4 1 3 2 Notes Concerning Planning Installation of this Product 4 1 4 L...

Page 10: ...d structure of the BL20 CANopen gateway as well as all bus specific information concerning the connection to automation devices the maximum system extension etc The bus independent I O modules for BL2...

Page 11: ...n means for the operator work with extreme caution Attention This sign can be found next to all notes that indicate a potential hazard This can refer to possible danger to personnel and damages to the...

Page 12: ...e free and safe operation of these devices 1 3 2 Notes Concerning Planning Installation of this Product Attention Please read this section carefully Safety aspects cannot be left to chance when dealin...

Page 13: ...nges revisions have been made Table 1 1 List of revisions Chapter Subject Description new changed deleted 5 6 BL20 CommunicationinCANopen Diagnostics Emergency Frames seperate manual D301230 X 8 BL20...

Page 14: ...About this Manual D301087 1211 BL20 CANopen 1 6...

Page 15: ...Gateways 3 Gateways with integrated power supply 3 Gateways without power supply 3 2 2 2 Power Distribution Modules 3 2 2 3 Electronics Modules 4 2 2 4 Base Modules 5 2 2 5 End Plate 7 2 2 6 End Brac...

Page 16: ...te the exact number of channels to suit your needs because the modules are available in block and slice design A BL20 station can contain modules in any combination which means it is possible to adapt...

Page 17: ...ess data and generates diagnostic information for the higher level master and the software tool I Oassistant Gateways with integrated power supply The BL20 gateway BL20 GWBR CANOPEN offers an integrat...

Page 18: ...l and analog input output modules and technology modules Electronics modules are plugged onto the base modules and are not directly connected to the wiring The assignment table in the Section Ordering...

Page 19: ...available in the following variations with either tension clamp or screw connections 2 3 wire 2 channel 4 wire 2 channel and 4x 2 3 wire 4 channel The assignment table in the Section Ordering Informa...

Page 20: ...BL20 Philosophy D301087 1211 BL20 CANopen 2 6 Figure 2 6 Base module with screw connection Figure 2 7 Base module in block design...

Page 21: ...late ensures that the BL20 station remains secure on the mounting rail even when subjected to vibration 2 2 6 End Bracket A second end bracket to the left of the gateway is necessary as well as the on...

Page 22: ...ials in relay modules bridging the relay roots thus considerably reducing the amount of wiring 2 2 8 Marking Material Labels for labeling BL20 electronics modules Markers for colored identification of...

Page 23: ...og Modules The 2 pole shield connection can be used to connect signal cable shielding to the base modules of analog input and output modules A special tension clamp operating tool BL20 ZBW5 2 is requi...

Page 24: ...BL20 Philosophy D301087 1211 BL20 CANopen 2 10...

Page 25: ...iption of CANopen 3 1 CANopen 2 3 1 1 General 2 3 1 2 Communication 3 Network Management Messages 3 Service Data Objects SDOs 3 Process Data Objects PDOs 4 Special Function Objects 4 3 2 BL20 and CANo...

Page 26: ...11 898 Physical and Data Link Layer Layers 1 and 2 of the ISO OSI communication model CiA DS 301 Application Layer and Communication Profile C ANopen communication profile CiA DS 302 Framework for Pr...

Page 27: ...tate Initialization is divided into three sub states in order to enable a complete or partial reset of a node In the sub state Reset Application the parameters of the manufacturer specific profile are...

Page 28: ...stamp transmission Synchronization object Sync The Sync Object is broadcast periodically by the Sync Producer The time period between Sync messages is defined by the Communication Cycle Period which m...

Page 29: ...d CANopen 3 2 BL20 and CANopen BL20 supports the following CANopen functions SDO transfer any length of information Emergency object Sync frame evaluation Event driven PDOs Synchronous PDOs clock sync...

Page 30: ...re embedded in the CANopen structure by the help of a standardized EDS file Electronic Data Sheet The EDS file lists all necessary Objects with their corresponding Sub indices and the matching entries...

Page 31: ...r data cables to BL20 GW CANOPEN 10 4 5 1 Fieldbus connection via SUB D socket 10 4 5 2 Fieldbus connection through direct wiring 10 4 6 Connections of the data cables to BL20 GWBR CANopen 12 4 6 1 Fi...

Page 32: ...of addressing and status displays Attention Please note SWIRE modules can only be used with the gateways BL20 GW CANOPEN with firmware version 4 02 and BL20 GWBR CANOPEN with firmware version 2 02 Da...

Page 33: ...pen The gateway is the connection between the BL20 modules and a CANopen host system It regulates the process data between the I O level and the fieldbus and generates diagnostic data for the higher l...

Page 34: ...EDs for CANopen J CANopen SUB D socket Figure 4 2 BL20 GWBR CANOPEN A Service interface B Type designation C LEDs for module bus D DIP switch for transfer rate E Rotary encod ing switch for Node ID F...

Page 35: ...IEC 61 131 2 EN 50 178 Climatic tests according to IEC 61131 2 Noxious gas SO2 10 ppm rel humidity 75 non condensing H2S 1 0 ppm rel humidity 75 non condensing Resistance to vibration according to IEC...

Page 36: ...A unrestricted operation normal operating behavior 1 kV Interference criteria B temporary interference normal operation possible 2 kV Emitted interference according to EN 50 081 2 Industry according t...

Page 37: ...Protection class IP 20 Measurement data according to VDE 0611 Part 1 8 92 IEC 947 7 1 1989 Insulation stripping length 8 mm 0 32 inch Max wire range 0 5 to 2 5 mm2 0 0008 to 0 0039 inch2 20 to 12 AWG...

Page 38: ...priate power supply unit Current drawn from the module bus Without service without fieldbus 280 mA Without service with fieldbus 1 Mbps 410 mA With service without fieldbus 300 mA Maximum 350 mA Dimen...

Page 39: ...o fieldbus USYS to FE 500Veff Connections 2 pole screw terminal Physical interfaces Fieldbus Transfer rate 10 kbps to 1 Mbps Isolation voltage fieldbus to USYS fieldbus to UL fieldbus to FE 500Veff Fi...

Page 40: ...ket is shown as an example 4 5 2 Fieldbus connection through direct wiring For making connections to the fieldbus you can choose between a SUB D connection and direct wiring Direct wiring of the BL20...

Page 41: ...dominant low GND Ground optional SHLD Shielding see below CAN_H Non inverted data signal dominant high Attention If the gateway is wired up directly then the bus connection must be shielded e g with...

Page 42: ...rmination must be applied externally if the BL20 gateway is the last station in the bus structure Table 4 8 Pin assignment for the socket 1 2 red 3 4 white CAN_H Non inverted data signal dominant high...

Page 43: ...of the data cables to BL20 GWBR CANopen Figure 4 9 Shielding connec tion for an BL20 GWBR CANOPEN Attention No compensating current should flow through the shielding To achieve this a reliable system...

Page 44: ...ve a PS 2 male connector connection for female connector on gateway and a SUB D female connector connection for male connector on PC Figure 4 10 BL20 gateway connected to PC via special cable A SUB D...

Page 45: ...transfer rate is 125 kbps The transfer rate can be set through the DIP switches under the cover of the BL20 gateway To set a bit transfer rate that is supported by CANopen proceed as follows Switch o...

Page 46: ...h on the supply voltage for the gateway again Table 4 10 Setting the transfer rate Bit transfer rate kbps DIP switches setting 1 2 3 4 1 000 0 0 0 0 800 1 0 0 0 500 0 1 0 0 250 1 1 0 0 125 0 0 1 0 50...

Page 47: ...BL20 GW CANOPEN The L switch is used to set L 160 L 0 to F The H switch is used to set L 161 H 0 to F BL20 GWBR CANOPEN The L switch is used to set L 100 L 0 to 9 The H switch is used to set L 101 H 0...

Page 48: ...1 BL20 CANopen 4 18 See chapter 6 Maximum System Extension page 6 2 Note After setting the Node ID the protective cover over the switches must be closed again Note BL20 does not support the assignment...

Page 49: ...With this reset all the CANopen parameters will be restored to their default values if the newly saved configuration is different to the old one The actuation of the button is indicated by a rapid 4 H...

Page 50: ...odule bus LEDs GW and IOs 2 LEDs for CANopen communication fieldbus LEDs ERR and Bus The LED diagnoses shown below apply to both gateway versions BL20 GW CANOPEN BL20 GWBR CANOPEN An additional diagno...

Page 51: ...oltage supply Dismount modules Replace the gateway Red flashing 1 Hz Non adaptable modification of the physically connected station ComparetheplannedBL20station with the physical station Check the phy...

Page 52: ...be correct and properly seated Check the CANopen cable for possible damage and for correct connections Check that the correct bit rate has been set Check that the NMT master is still functioning prop...

Page 53: ...D301087 1211 BL20 CANopen 5 1 5 BL20 Communication in CANopen Note The CANopen description for BL20 can be found in a separate manual BL CANopen object register D301230 unter www turck de...

Page 54: ...BL20 Communication in CANopen D301087 1211 BL20 CANopen 5 2...

Page 55: ...ion 2 6 2 Power Supply 4 6 2 1 Gateway Supply 4 6 2 2 Module Bus Refreshing 4 6 2 3 Creating Potential Groups 8 6 2 4 Protecting the Service Interface on the Gateway 8 6 2 5 C Rail Cross Connection 9...

Page 56: ...m of 74 modules in slice design equivalent to 1 m in length of mounting rail including the end bracket and end plate The maximum number of modules is less when using block modules 1 block module is eq...

Page 57: ...8 BL20 4DI 24VDC P 72B Digital outputs 288 BL20 4DO 24VDC 0 5A P 72 B Analog inputs current 126 BL20 2AI I 0 4 20MA 63 C Analog inputs voltage 126 BL20 2AI U 10 0 10VDC 63C Analog inputs voltage curre...

Page 58: ...ists of 20 BL20 1AI I 0 4 20MA modules The number of additional Bus Refreshing modules required is calculated as follows The calculation shows that no further Bus Refreshing module is required Note On...

Page 59: ...vidual BL20 modules on the module bus Gateway 430 mA 15 BL20 1AI U 10 0 10VDC 15 x 41 mA 615 mA 10 BL20 2AO U 10 0 10VDC 10 x 43 mA 430 mA 10 BL20 2DI 24VDC P 10 x 28 mA 280 mA 5 BL20 2DO 24VDC 0 5A P...

Page 60: ...2 mA BL20 2DO 24VDC 2A P 33 mA BL20 4DO 24VDC 0 5A P 30 mA BL20 E 8DO 24VDC P 15 mA BL20 16DO 24VDC 0 5A P 120 mA BL20 E 16DO 24VDC P 25 mA BL20 32DO 24VDC 0 5A P 30 mA BL20 1AO I 0 4 20MA 39 mA BL20...

Page 61: ...ombined with either a BL20 P3T SBB B or a BL20 P4T SBBC B tension clamp connection base module or with the base modules BL20 P3S SBB B or BL20 P4S SBBC B screw connection Figure 6 1 Power supply at BL...

Page 62: ...itches must remain closed due to EMC and ESD Attention Ensure that the correct base modules are planned for when using Bus Refreshing modules Figure 6 3 Example for creating potential groups with BL20...

Page 63: ...s on all I O modules On power distribution modules the black line is only above the connection 24 This makes clear that the C rail is separated from the adjoining potential group to its left The C rai...

Page 64: ...es are planned and the C rail is used for a common voltage supply a further power distribution module must be used for the potential isolation to the following modules The C rail can only again be use...

Page 65: ...tion remains in operation ifanelectronics module is pulled The voltage and current supplies as well as the protective earth connections are not interrupted Attention If the field and system supplies r...

Page 66: ...n must be saved to the actual configuration memory of the BL20 gateway This is done by either pressing the SET button between the two decimal rotary coding switches see chapter 2 or by making the appr...

Page 67: ...he service interface on the gateway using the software tool I O ASSISTANT More information is available in the program s online help Attention The station should be disconnected from the fieldbus when...

Page 68: ...Guidelines for Station Planning D301087 1211 BL20 CANopen 6 14...

Page 69: ...Installation 4 7 2 3 Non isolated Installation 4 7 3 Electromagnetic Compatibility EMC 5 7 3 1 Ensuring Electromagnetic Compatibility 5 7 3 2 Grounding of Inactive Metal Components 5 7 3 3 PE Connecti...

Page 70: ...a cables shielded analog cables unshielded cables for DC voltage 60 V unshielded cables for AC voltage 25 V Group 2 unshielded cables for DC voltage 60 V and 400 V unshielded cables for AC voltage 25...

Page 71: ...g 7 1 5 Transmission Cables The slaves on the bus are connected to one another with fieldbus lines that correspond to the DeviceNet specification ODVA Spec Rel V2 0 The bus cables must be terminated a...

Page 72: ...om each other A potential free installation is necessary with All AC load circuits for example when using the Power Feeding module BL20 PF 120 230VAC D Floating DC load circuits The potential free ins...

Page 73: ...witchgear cabinets switchgearcabinet doors supporting bars mounting plates tophat rails etc must be connected to one another over a large surface area and with a low impedance grounding This guarantee...

Page 74: ...inted anodized or isolated metal components at the connection point Protect the connection point against corrosion for example with grease caution use only suitable grease Attention In order to comply...

Page 75: ...C Protective conductor rail The protective conductor rail must also be connected over a large surface area to the mounting plates and additionallywith an external cable cross section atleast10mm2 0 0...

Page 76: ...e a large surface contact area The shield rail must have a low impedance for example fixing points of 10 to 20 cm apart and be connected to a reference potential area The cable shield should not be se...

Page 77: ...t be considerably smaller than that of the shield connection max 10 of shield connection impedance Should the length of the compensation cable be less than 200 m then its cross section must be at leas...

Page 78: ...ing Inductive Loads In the case of inductive loads a protective circuit on the load is recommended 7 5 2 Protection against Electrostatic Discharge ESD Figure 7 6 Potential compensation between switch...

Page 79: ...is available for connecting the BL20 GWBR CANopen to the CANopen fieldbus The shield connection is made via the shielding braid of the cable For detailed information about the bus connection of the ga...

Page 80: ...modules of analog input and output modules A special tension clamp operating tool BL20 ZBW5 2 is required to mount the shield connection onto the base module The following cable diameters are permissi...

Page 81: ...D301087 1211 BL20 CANopen 8 1 8 BL20 Approvals for Zone 2 Division 2 Note The Zone 2 approval certificates for BL20 can be found in a separate manual for approvals D301255 on www turck de...

Page 82: ...BL20 Approvals for Zone 2 Division 2 D301087 1211 BL20 CANopen 8 2...

Page 83: ...D301087 1211 BL20 CANopen 8 3...

Page 84: ...BL20 Approvals for Zone 2 Division 2 D301087 1211 BL20 CANopen 8 4...

Page 85: ...D301087 1211 BL20 CANopen 8 5...

Page 86: ...BL20 Approvals for Zone 2 Division 2 D301087 1211 BL20 CANopen 8 6...

Page 87: ...grammable logic controllers PLC are a special group of automation devices Baud Baud is a measure for the transmission speed of data 1 Baud corresponds to the transmission of one bit per second Bit s B...

Page 88: ...401 V2 1 COB ID COB Identifier Identifies a COB uniquely in a CAN network The identifier determines the priority of that COB in the data link layer too Source CiA DS 401 V2 1 Coding elements Two piece...

Page 89: ...bles on the input and output modules GND Abbreviation of ground potential 0 Ground Expression used in electrical engineering to describe an area whose electrical potential is equal to zero at any give...

Page 90: ...as being an Object that is actually set up in a device Load value Predefined value for the counter module with which the count process begins Lightning protection All measures taken to protect a syst...

Page 91: ...ive earth Electrical conductor for protection against dangerous shock currents Generally represented by PE protective earth Radiation coupling A radiation coupling appears when an electromagnetic wave...

Page 92: ...Glossary D301087 1211 BL20 CANopen 9 6...

Page 93: ...odules 2 4 electrostatic discharge 7 10 EMC 7 5 empty slot 6 2 ESD electrostatic discharge 7 10 F Fieldbus connection Direct wiring 4 10 Open Style connector 4 12 G gateway 2 3 gateway function 4 3 I...

Page 94: ...Index D301087 1211 BL20 CANopen 10 2...

Page 95: ...D301087 1211 Hans Turck GmbH Co KG 45472 M lheim an der Ruhr Germany Witzlebenstra e 7 Tel 49 0 208 4952 0 Fax 49 0 208 4952 264 E Mail more turck com Internet www turck com www turck com...

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