TuffStuff SP-405 Assembly Instructions Manual Download Page 11

Item No.

Description

Part No. Qty. Item No.

Description

Part No.

Qty.

1

WEIGHT STACK FRAME 54"

UP0780

1

42

PUSH PULL PIN 1/2 X 3 1/2

BNH0520

3

2

WEIGHT SHROUD 54"

UP0781

2

43

RUBBER GRIP 1 ID X .125 X 8 1/2

BNH1075

2

3

GUIDE ROD 3/4 X 53 3/4

UP0783

2

44

ALUMINUM CAP 1"  RD. (CAP-100)

BNH0537

2

4

GUIDE ROD RETAINER

UP0842

1

45

SOCKET SET SCREW ALLOY 10-32 X 1/8

BNH0473

4

5

WEIGHT STACK SPACER 4"

UP0786

2

46

SOCKET SET SCREW ALLOY 3/8-16 X 1/2

BNH0474

2

6

10 LB CAST WEIGHT PLATE GREY

BNH0904

14

47

RETAINING SNAP RING EXT. .925 X 1 X .042

BNH0419

2

7

10 LB TOP PLATE SELECTOR BAR 14 WTS 16.5 

BNH1174

1

48

SOCKET HEAD CAP SCREW B/O 1/4-20 X 3/4

BNH0452

2

8

PLASTIC SHROUD GAP COVER 27" LONG (COSTUM)

BNH1083

1

49

HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 1/4  

BNH0273

2

9

PLASTIC SHROUD LID 5/8 X 14-1/8 X 10

BNH0185

1

50

PLASTIC INSERT CAP 2" SQ. 10-14 GA.

BNH0012

1

10

PLASTIC SHROUD EDGE PROTECTOR 1/8 X 27

BNH0599

2

51

PLASTIC END CAP 2 X 3

BNH0606

3

11

EDGE PROTECTOR GRAY 54" LONG

BNH1148

2

52

HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1

BNH0275

2

12

URETHANE BUMPER 1 3/4      

BNH0229

3

53

HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3

BNH0282

2

13

RUBBER DONUT 3/4 X 2 1/2

BNH0068

2

54

HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 4 1/4

BNH0317

2

14

NYLON PULLEY 4 1/2 RD. WHITE

BNH0556

6

55

NYLON INSERT LOCK NUT B/O 3/8-16

BNH0214

2

15

U-STYLE TAPPED HOLE NUT 1/4-20

BNH0708

8

56

SPLIT LOCK WASHER B/O 3/8"

BNH0658

2

16

FLAT WASHER USS B/O 3/4 X 2"

BNH0878

4

57

FENDER WASHER B/O 3/8 X 1 1/2

BNH0195

2

17

FLAT WASHER SAE B/O 3/8"

BNH0239

24

58

URETHANE BUMPER 962

BNH0244

2

18

FLAT WASHER SAE B/O #12 (1/4")

BNH0877

8

59

SPLIT BOLT Z/P 1/2-13 X 1 

BNH0479

1

19

HEX HEAD CAP SCREW GR-5 B/O 1/4-20 X 3/4

BNH0890

8

60

HEX HEAD CAP SCREW GR-5 B/O 1/2-13 X 3 3/4

BNH0297

2

20

NYLON INSERT LOCK NUT B/O 1/2-13

BNH0212

4

61

CABLE HEX TAP BOLT 1/2-13 X 3

BNH1048

1

21

NYLON INSERT JAM LOCK NUT B/O 3/8-16

BNH0365

8

62

FINISHED HEX NUT B/O 1/2-13

BNH0201

1

22

HEX HEAD CAP SCREW GR-5 B/O 1/2-13 X 3 1/2

BNH0263

2

63

SPLIT LOCK WASHER Z/P 1/2"

BNH0572

2

23

FLAT HEAD SOCKET CAP SCREW B/O 3/8-16 X 3

BNH0787

2

64

HEX KEY 3/16"

BNH0371

1

24

HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 2

BNH0279

4

65

HEX KEY 3/32" 

BNH0372

1

25

HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/4

BNH0274

2

66

SELECTOR PIN W/COIL DOUBLE LOCK

UP0466

1

26

RUBBER GROMMET 3/4" ID (2867-012)

BNH0401

2

67

DECAL-NUMBERS 20-150 LBS. SET

BNH1203

1

27

FLAT WASHER SAE B/O 1/2"               

BNH0238

8

68

SHROUD GAP COVER CONNECTOR

BNH1183

2

28

BASE FRAME

UP0816

1

69

U-STYLE TAPPED HOLE NUT 3/8-16                        

BNH1211

2

29

FRONT FRAME

UP2180

1

70

BUTTON HEAD SOCKET CAP SCREW B/O 3/8-16 X 1 1/4 

BNH0896

2

30

PEC DEC ARM RIGHT

UP0818

1

71

NYLON SPACER 3/8 X 3/4 X 3/8

BNH0392

2

31

PEC DEC ARM LEFT

UP0819

1

72

HEX KEY 7/32" 

BNH0575

1

32

PEC DEC SWIVEL HANDLE                                 

UP0324

2

73

BALL BEARING #W 516

BNH0628

4

33

OFFSET PULLEY BRACKET 

UP0121

1

74

DECAL-SIMPLEX II (1 7/8 X 5 3/16)                     

BNH1199 

1

34

ALUMINUM CAM PLATE

BNH1153

2

75

DECAL-TUFFSTUFF (2 3/4 X 19 1/16)    

BNH1200

1

35

SEAT PAD

UP0317

1

76

DECAL-EXERCISE SP-405 PECTORAL

BNH1190

1

36

BACK PAD

UP0822

1

77

DECAL-LARGE TUFFSTUFF LOGO

BNH0360

1

37

WEAR COVER (OPTIONAL)

UP0825

1

78

DECAL-ADJUST CABLE HERE                               

BNH0789

1

38

PEC DEC CABLE

UP0927

1

79

DECAL-FOR BEST PERFORMANCE 1-1/4 X 1-1/2              

BNH0143

1

39

WEIGHT STACK CABLE

UP0928

1

80

DECAL-DANGER TIGHTEN THIS RET..., 3/4 X 1-1/2         

BNH0142

2

40

ADJUSTABLE SEAT FRAME

UP1791

1

81

DECAL-CAUTION 1 3/4 X 5 1/2

BNH0126

1

41

NYLON BUSHING 1 X 1 1/2 X 7/8 X 1 3/4 X 1/8

BNH0531

4

82

DECAL-WARNING KEEP HANDS AND FINGERS...                BNH0620

1

SP-405_Rev2

SP-405 Pectoral Contractor

Parts List

COLOR CHART

GRAY= SUB-ASSEMBLY PARTS

BLACK= HARDWARE

12 

Owner’s Manual: Assembly Instructions 

SP-405  Pectoral Contractor 

Summary of Contents for SP-405

Page 1: ...n Date 02 21 03 TABLE OF CONTENTS Introduction Pg 1 Safety Precautions Pg 1 Assembly Pg 2 Pg 9 Cable Adjustment Pg 7 Cable Mapping Diagram Fold out Pg 10 Exploded View Diagram Fold out Pg 11 Parts Lis...

Page 2: ...ave a question or problem regarding the proper assembly of this unit 2 Neatly organize and identify all parts according to the Parts List and the Exploded View Diagram Tool Requirements 1 One 3 4 comb...

Page 3: ...er s Manual Assembly Instructions 2 SP 405 Pectoral Contractor 1 51 51 3 1 28 7 6 3 6 13 13 7 3 6 Label 4 FIG 2 Remove the Guide Rod Retainer 4 and the Top Plate Selector Bar 7 to allow the assembly o...

Page 4: ...Cap Screws 3 8 16 X 4 1 4 54 four Flat Washers SAE 3 8 17 and two Nylon Insert Lock Nuts 3 8 16 55 FIG 7 Attach the Front Frame 29 to the Guide Rod Retainer 4 and the Weight Stack Frame 1 using two H...

Page 5: ...hardware as sembly at this time as it will be completely fastened later in the assembly process Note Refer to Fig A on fold out page 10 for further detailed il lustration of this assembly FIG 10 Adhe...

Page 6: ...1 2 Rd 14 Labeled D F to the Base Frame 28 pulley brackets using two Hex Head Cap Screws 3 8 16 X 2 24 four Flat Washers SAE 3 8 17 and two Nylon Insert Jam Lock Nut 3 8 16 21 59 63 7 39 5 SP 405 Pec...

Page 7: ...to fasten these Socket Head Cap Screws Note Refer to Fig C2 on fold out page 10 for further illustra tion of this assembly FIG 19 Continue routing the Pec Dec Cable 38 down and under the Nylon Pulley...

Page 8: ...ll be completely fastened later in the assembly process Cable Adjustment 1 Loosen the Finished Hex Nut 1 2 13 62 2 Thread the Cable Hex Tap Bolt 1 2 13 X 3 61 in or out of the threaded socket of the F...

Page 9: ...ic Shroud Gap Cover 8 and the Plastic Shroud Edge Protectors 10 10 2 FIG 24 Affix the Weight Shroud 2 to the bottom of the Weight Stack Frame 1 and at the top of the Guide Rod Retainer 4 us ing four H...

Page 10: ...shown above using two Hex Head Cap Screws 3 8 16 X 3 53 and two Flat Washers SAE 3 8 17 29 29 35 9 SP 405 Pectoral Contractor 36 FIG 26 Affix the Seat Pad 35 to the Adjustable Seat Frame 40 using two...

Page 11: ...7 2 20 NYLON INSERT LOCK NUT B O 1 2 13 BNH0212 4 61 CABLE HEX TAP BOLT 1 2 13 X 3 BNH1048 1 21 NYLON INSERT JAM LOCK NUT B O 3 8 16 BNH0365 8 62 FINISHED HEX NUT B O 1 2 13 BNH0201 1 22 HEX HEAD CAP...

Page 12: ...sts on returned or replaced equipment to and from TuffStuff s facility in Pomona THE FORGOING SHALL CONSTITUTE THE SOLE REMEDY OF THE PURCHASER AND THE SOLE LIABILITY OF TUFFSTUFF WITH REGARD TO WARRA...

Reviews: