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3.3 Operation description 

  Automatic operation   

If the section between X1 and CM is short-circuited, automatic operation starts. The 
operation stops when the section is opened. The rotation direction under normal load is 
forward (Output relay FWD is ON). 
In automatic operation, measures against overload are taken automatically, such as 
stopping and switching to reverse rotation. 

 

What is overload? 

Overload is assumed when the detected power reaches or exceeds the level set for parameter 

5: 

カフカレベル

  and continues for the time specified for parameter 8: 

カフカケイゾクタイム

.

 

 

When overload occurs 

Output relay FWD turns OFF. The operation is halted for the time set for parameter 

9: 

キュウシタイム

  (1) (Non-operating period for switching from forward to reverse rotation). 

Next, output relay REV turns ON to start reverse rotation operation. The period of 

the reverse rotation is the time set for parameter 10: 

ギャクテンタイム

Then, the operation is halted for the time set for parameter 11: 

キュウシタイム

  (2) 

(Non-operating period for switching from reverse to forward rotation), and then 
forward rotation resumes. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

When overload occurs during the reverse rotation operation 

When overload occurs during the reverse rotation operation, the reverse rotation stops 
regardless of the setting of parameter 10: 

(ギャクテンタイム)

, and the forward rotation 

resumes after the period of parameter 11: 

(キュウシタイム2)

 elapses.

 

If overload occurs frequently 

If overload occurs continuously, it is considered that crushing is impossible. 
When the reverse rotation caused by overload is repeated for the number of times 
specified with parameter 12: 

(ギャクテンカイスウ)

 within a specified period, output relays 

STOP and COUNT UP are activated. Set the system to stop the equipment when the 
STOP signal is issued, and to display "Uncrushable" or another message when the 
COUNT UP signal is issued (Refer to the connection diagram.).

 

This specified period is called reverse rotation count time 
and refers to the period of time determined with the 
expression below. It is automatically calculated during 
the setting of parameter 13: 

ギャクテンカウントタイム

  and 

displayed at the lower left of the LCD display.

 

Reverse rotation count time = (6:

  スタートタイム

  + 9:

  キュウシタイム

  (1) + 10:

  ギャクテンタイム

  +   

11:

  キュウシタイム

  (2) + Plus setting time for 13:

  ギャクテンカウントタイム

) x   

(12:

  ギャクテンカイスウ

  – 1)

 

Reverse rotation count time: 
2 minutes and 40 seconds 

13: 

ギャクテンカウントタイム

 

    2m40s     

プラス

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5: 

カフカレベル

 

X1 input 

6: 

スタートタイム

 

8: 

カフカケイゾク

 

9: 

キュウシタイム

  (1) 

11: 

キュウシタイム

  (2) 

10: 

ギャクテンタイム

 

Power 

Forward 

rotation 

Reverse 

rotation 

Time 

FWD output 

REV output 

Summary of Contents for TSM4000C1

Page 1: ...actually use this product Keep this instruction manual safe from loss until this product is discarded This product is subject to change without prior notice Instruction Manual Shock Monitor Electric...

Page 2: ...to follow instructions may lead to dangerous situation where medium to light injury or property damage can occur Even if the instructions are followed a serious consequence may result depending on th...

Page 3: ...0 VAC motor power supply ensure that the Shock Monitor unit and 400 V resistor are connected properly Otherwise an e Otherwise an e Otherwise an e Otherwise an electric shock or fire may result lectri...

Page 4: ...t If the load reaches or exceeds the overload level during crushing operation it stops the forward rotation signal and outputs a reverse rotation signal for a specified period After the reverse rotati...

Page 5: ...g the reverse rotation operation the reverse rotation stops regardless of the setting of parameter 10 and the forward rotation resumes after the period of parameter 11 elapses If overload occurs frequ...

Page 6: ...set to parameter 4 and continues for the period specified with parameter 7 or longer Manual reverse rotation operation When the section between X2 and CM is short circuited the reverse rotation operat...

Page 7: ...this cable length is insufficient optional cables of 3 m 5 m 10 m 20 m and 30 m are available Contact TEM when necessary 5 Part Names 5 Part Names 5 Part Names 5 Part Names LCD display LED indicators...

Page 8: ...7 Wiring 7 Wiring 7 Wiring Complete wiring by using only the socket before attaching the Shock Monitor main unit to the socket Connect a commercial power supply of 90 to 250 VAC 50 60Hz or a DC power...

Page 9: ...ent A Sensor model No No of times to pass wire through sensor 0 1 0 71 TSM U010 6 0 36 TSM U010 12 0 2 1 4 TSM U010 3 0 70 TSM U010 6 0 4 2 3 TSM U010 2 1 2 TSM U010 3 0 75 3 6 TSM U050 6 1 8 TSM U010...

Page 10: ...verter a servo driver unit 15 cm away from an inverter a servo driver unit 15 cm away from an inverter a servo driver unit 15 cm away from an inverter a servo driver unit and their output lines and th...

Page 11: ...ove this output is activated for just one second when the switching between forward and reverse rotation is repeated for the number of times specified with 12 The a normally open contact is closed To...

Page 12: ...on is started manually The operation stops when the section is opened Unlike the automatic operation the switching between forward and reverse rotation is not performed even when overload occurs The o...

Page 13: ...0 Load ratio Analog output OUT1 OUT2 OUT3 Contents Usage Names Safety Installation Wiring Terminals Terminals Terminals Terminals Connection Operation Maintenance Inspection Specifications Dimensions...

Page 14: ...00 220 VAC 50 60Hz 11 12 TSM4000C1 POWER F Sensor cable E 10 c 7 4 b c 6 5 a c 9 8 a X2 AR1 Forward rotation output AR2 Reverse rotation output c 13 15 b COUNTUP Count up display AR3 X1 STOP X1 MCF CR...

Page 15: ...nt up condition Reset the LOW C UP display when the operation has been stopped due to no load or count up condition Return to parameter 1 Show the Test Program mode switching screen Change to the Moni...

Page 16: ...witched with the MODE key For power monitoring the displayed load ratio is a value calculated on the assumption that the selected motor capacity is 100 The relative value display shows the difference...

Page 17: ...g mode 10 5 Program mode The Program mode is used for changing and checking parameters Press the SET key to save data and go to the next parameter Press the key to change data Press the RESET key to r...

Page 18: ...of 1 0 1kW to 20 110kW 5 to 200 When the load ratio becomes equal to or less than the setting of 4 for the setting time of 7 the STOP relay turns ON for one second No load level setting Unused The ope...

Page 19: ...ycle Approx 10 ms Example 20 Hz 60 ms 1 to 600 s In increments of 0 1 s For the automatic forward reverse rotation switching operation against overload set the period to halt the operation while the r...

Page 20: ...values obtained at every 20 ms is calculated and treated as effective data There are three options to set the number of sampling values used for the average calculation QUICK Set this option when qui...

Page 21: ...re pass through the current sensor Other phase U phase or W phase Is the No of times to pass the wire through the sensor correct Wrong Install the wiring properly Check the wiring of the voltage input...

Page 22: ...Shock Monitor illuminates while the motor is running and the load ratio value on the LCD display is normal Daily inspection 2 In the Test mode inspect the operation of the relay outputs OUT1 OUT2 and...

Page 23: ...to 200 Voltage display range 0 to 500 V Resolution 1 of motor rated voltage Current display range 0 01 to 2 000 A Resolution 1 of motor rated current Display Frequency display range 5 to 120 Hz FWD f...

Page 24: ...1P TSM4 PR1 TSM4 PL1 Contents Usage Names Safety Installation Wiring Terminals Connection Operation Maintenance Inspection Specifications Dimensions Dimensions Dimensions Dimensions Warranty 37 46 4 4...

Page 25: ...damages 18 3 Paid warranty Even within the free warranty period if a failure or malfunction occurs in the TEM product due to any of the following causes the investigation repair shall be charged 1 The...

Page 26: ...MEMO MEMO MEMO MEMO...

Page 27: ...MEMO MEMO MEMO MEMO...

Page 28: ...Ltd http tsubaki sg U S Tsubaki Power Transmission LLC http www ustsubaki com Taiwan Tsubakimoto Co http tsubakimoto com tw Tsubaki of Canada Limited http tsubaki ca Tsubakimoto Chain Shanghai Co Ltd...

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