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12. Trip 

12. Trip 

12. Trip 

12. Trip Reset

Reset

Reset

Reset Procedure

 Procedure

 Procedure

 Procedure    

(1) Inspect the equipment for any abnormalities. 
(2) If an abnormality is found, eliminate the cause and reset the equipment to normal status. 
(3) If the relay output is in self-holding status, press the RESET key to reset it. The reset 

is also possible by turning off the operational power supply for the Shock Monitor for a 
short time. 

(4) After confirming steps (1), (2), and (3), restart the equipment. 

 

13. Precautions on Maintenance/Inspection

13. Precautions on Maintenance/Inspection

13. Precautions on Maintenance/Inspection

13. Precautions on Maintenance/Inspection    

Be sure to observe the following during the maintenance/inspection work. 

(1)

 

To prevent secondary damage, clean up the surrounding area and ensure safety 
during the work. 

(2)

 

Before inspecting the installation or connection of the Shock Monitor, be sure to turn off 
the power to make the machine completely stop and the LCD display of the Shock Monitor 
completely turn off. Ensure that the Shock Monitor will not be turned on accidentally. 

(3)

 

Observe the guidelines listed in the Labor Safety and Health Regulation. 

(4)

 

When conducting a megger test or dielectric withstanding voltage test, remove the Shock 
Monitor main unit from the socket to avoid test voltage. 

 

14. Periodic Inspection

14. Periodic Inspection

14. Periodic Inspection

14. Periodic Inspection    

(1)

 

Inspect that the "MOTOR RUN" LED indicator of the Shock Monitor illuminates while the 
motor is running, and the load ratio value on the LCD display is normal. (Daily inspection) 

(2)

 

In the Test mode, inspect the operation of the relay outputs OUT1, OUT2, and OUT3 
on a regular basis. 

(3)

 

Inspect for looseness in the installation of the Shock Monitor main unit and current 
sensor on a regular basis. 

(4)

 

Inspect for looseness in the terminal connection of the Shock Monitor main unit and 
sensor cable connection on a regular basis. 

(5)

 

Although the life of the Shock Monitor varies depending on the installation 
environment and operating time, the life of the electrolytic capacitor is normally 
about 10 years under continuous energization at annual average ambient temperature 
of 30°C. It is recommended to overhaul the Shock Monitor or replace it with a new 
one before any problem occurs. 

(6)

 

The brightness of the LCD display varies depending on the ambient temperature and 
operating time. If the display becomes illegible, adjust the contrast. 

 

Perform the periodic inspection during trial operation, and when the equipment was 

moved, and when the wiring was changed. 

 

15. For Your Safety

15. For Your Safety

15. For Your Safety

15. For Your Safety    

(1)

 

If any danger is expected as a result of the operation of Shock Monitor, be sure to 
take measures to avoid such danger. 

(2)

 

Also, give due consideration on the equipment side so that, even if Shock Monitor 
does not operate normally, no dangerous situation would develop. 

    

    

    

    

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Summary of Contents for TSM4000C1

Page 1: ...actually use this product Keep this instruction manual safe from loss until this product is discarded This product is subject to change without prior notice Instruction Manual Shock Monitor Electric...

Page 2: ...to follow instructions may lead to dangerous situation where medium to light injury or property damage can occur Even if the instructions are followed a serious consequence may result depending on th...

Page 3: ...0 VAC motor power supply ensure that the Shock Monitor unit and 400 V resistor are connected properly Otherwise an e Otherwise an e Otherwise an e Otherwise an electric shock or fire may result lectri...

Page 4: ...t If the load reaches or exceeds the overload level during crushing operation it stops the forward rotation signal and outputs a reverse rotation signal for a specified period After the reverse rotati...

Page 5: ...g the reverse rotation operation the reverse rotation stops regardless of the setting of parameter 10 and the forward rotation resumes after the period of parameter 11 elapses If overload occurs frequ...

Page 6: ...set to parameter 4 and continues for the period specified with parameter 7 or longer Manual reverse rotation operation When the section between X2 and CM is short circuited the reverse rotation operat...

Page 7: ...this cable length is insufficient optional cables of 3 m 5 m 10 m 20 m and 30 m are available Contact TEM when necessary 5 Part Names 5 Part Names 5 Part Names 5 Part Names LCD display LED indicators...

Page 8: ...7 Wiring 7 Wiring 7 Wiring Complete wiring by using only the socket before attaching the Shock Monitor main unit to the socket Connect a commercial power supply of 90 to 250 VAC 50 60Hz or a DC power...

Page 9: ...ent A Sensor model No No of times to pass wire through sensor 0 1 0 71 TSM U010 6 0 36 TSM U010 12 0 2 1 4 TSM U010 3 0 70 TSM U010 6 0 4 2 3 TSM U010 2 1 2 TSM U010 3 0 75 3 6 TSM U050 6 1 8 TSM U010...

Page 10: ...verter a servo driver unit 15 cm away from an inverter a servo driver unit 15 cm away from an inverter a servo driver unit 15 cm away from an inverter a servo driver unit and their output lines and th...

Page 11: ...ove this output is activated for just one second when the switching between forward and reverse rotation is repeated for the number of times specified with 12 The a normally open contact is closed To...

Page 12: ...on is started manually The operation stops when the section is opened Unlike the automatic operation the switching between forward and reverse rotation is not performed even when overload occurs The o...

Page 13: ...0 Load ratio Analog output OUT1 OUT2 OUT3 Contents Usage Names Safety Installation Wiring Terminals Terminals Terminals Terminals Connection Operation Maintenance Inspection Specifications Dimensions...

Page 14: ...00 220 VAC 50 60Hz 11 12 TSM4000C1 POWER F Sensor cable E 10 c 7 4 b c 6 5 a c 9 8 a X2 AR1 Forward rotation output AR2 Reverse rotation output c 13 15 b COUNTUP Count up display AR3 X1 STOP X1 MCF CR...

Page 15: ...nt up condition Reset the LOW C UP display when the operation has been stopped due to no load or count up condition Return to parameter 1 Show the Test Program mode switching screen Change to the Moni...

Page 16: ...witched with the MODE key For power monitoring the displayed load ratio is a value calculated on the assumption that the selected motor capacity is 100 The relative value display shows the difference...

Page 17: ...g mode 10 5 Program mode The Program mode is used for changing and checking parameters Press the SET key to save data and go to the next parameter Press the key to change data Press the RESET key to r...

Page 18: ...of 1 0 1kW to 20 110kW 5 to 200 When the load ratio becomes equal to or less than the setting of 4 for the setting time of 7 the STOP relay turns ON for one second No load level setting Unused The ope...

Page 19: ...ycle Approx 10 ms Example 20 Hz 60 ms 1 to 600 s In increments of 0 1 s For the automatic forward reverse rotation switching operation against overload set the period to halt the operation while the r...

Page 20: ...values obtained at every 20 ms is calculated and treated as effective data There are three options to set the number of sampling values used for the average calculation QUICK Set this option when qui...

Page 21: ...re pass through the current sensor Other phase U phase or W phase Is the No of times to pass the wire through the sensor correct Wrong Install the wiring properly Check the wiring of the voltage input...

Page 22: ...Shock Monitor illuminates while the motor is running and the load ratio value on the LCD display is normal Daily inspection 2 In the Test mode inspect the operation of the relay outputs OUT1 OUT2 and...

Page 23: ...to 200 Voltage display range 0 to 500 V Resolution 1 of motor rated voltage Current display range 0 01 to 2 000 A Resolution 1 of motor rated current Display Frequency display range 5 to 120 Hz FWD f...

Page 24: ...1P TSM4 PR1 TSM4 PL1 Contents Usage Names Safety Installation Wiring Terminals Connection Operation Maintenance Inspection Specifications Dimensions Dimensions Dimensions Dimensions Warranty 37 46 4 4...

Page 25: ...damages 18 3 Paid warranty Even within the free warranty period if a failure or malfunction occurs in the TEM product due to any of the following causes the investigation repair shall be charged 1 The...

Page 26: ...MEMO MEMO MEMO MEMO...

Page 27: ...MEMO MEMO MEMO MEMO...

Page 28: ...Ltd http tsubaki sg U S Tsubaki Power Transmission LLC http www ustsubaki com Taiwan Tsubakimoto Co http tsubakimoto com tw Tsubaki of Canada Limited http tsubaki ca Tsubakimoto Chain Shanghai Co Ltd...

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