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- 3 - 

3. Usage

3. Usage

3. Usage

3. Usage    

3.1 What is a C1 model? 

The TSM4000C1 is intended for crushers, trash compactors, shredders or screw conveyors 
driven by a 3-phase induction motor. In addition to accurate monitoring of clogging 
caused by feeding of foreign materials or of overload applied to the blade, it can stop the 
main shaft and work as a sequencer to control the forward/reverse rotation switching to 
release materials stuck between blades. It provides various parameters required for 
crushers and other equipment, allowing optimum settings according to the actual working 
conditions. Moreover, parameters such as load detection level or operating time can be 
changed easily on the LCD display without the need for a loader, making the TSM4000C1 
best suited for worksites where frequent setting changes are required. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

  Load detection method   

The Shock Monitor captures the voltage and current of the motor used for driving 
equipment and detects the power consumption of the motor. 

  Major functions    

 

By receiving a start command from an external source, the TSM4000C1 outputs a 
forward rotation signal for the main shaft. If the load reaches or exceeds the overload 
level during crushing operation, it stops the forward rotation signal and outputs a 
reverse rotation signal for a specified period. After the reverse rotation finishes, the 
forward rotation resumes automatically. 

 

If the overload cannot be cleared after repeated switching of forward/reverse rotation, 
the operation can be stopped with a count up signal provided after a specified number of 
switching attempts. 

 

If idle operation continues for some time, the operation can be stopped automatically to 
save useless power consumption. 

3.2 Other functions 

  Load condition recording   

Detected electric power values can be output as analog voltage signals. (Refer to CN1 
in Section 8.2 on page 11.) 

Power detection response setting   

When the load pulsates frequently due to the resonance or jerking of the equipment, 
you can delay the response of the power detection. This suppresses the pulsation of the 
detected value and improves the accuracy of the detection of abnormal load. (Refer to 
parameter 14 on page 19.) 

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Automatic operation ON 

Forward rotation 

Material stuck 

Temporary stop 

Reverse rotation 

Temporary stop 

Summary of Contents for TSM4000C1

Page 1: ...actually use this product Keep this instruction manual safe from loss until this product is discarded This product is subject to change without prior notice Instruction Manual Shock Monitor Electric...

Page 2: ...to follow instructions may lead to dangerous situation where medium to light injury or property damage can occur Even if the instructions are followed a serious consequence may result depending on th...

Page 3: ...0 VAC motor power supply ensure that the Shock Monitor unit and 400 V resistor are connected properly Otherwise an e Otherwise an e Otherwise an e Otherwise an electric shock or fire may result lectri...

Page 4: ...t If the load reaches or exceeds the overload level during crushing operation it stops the forward rotation signal and outputs a reverse rotation signal for a specified period After the reverse rotati...

Page 5: ...g the reverse rotation operation the reverse rotation stops regardless of the setting of parameter 10 and the forward rotation resumes after the period of parameter 11 elapses If overload occurs frequ...

Page 6: ...set to parameter 4 and continues for the period specified with parameter 7 or longer Manual reverse rotation operation When the section between X2 and CM is short circuited the reverse rotation operat...

Page 7: ...this cable length is insufficient optional cables of 3 m 5 m 10 m 20 m and 30 m are available Contact TEM when necessary 5 Part Names 5 Part Names 5 Part Names 5 Part Names LCD display LED indicators...

Page 8: ...7 Wiring 7 Wiring 7 Wiring Complete wiring by using only the socket before attaching the Shock Monitor main unit to the socket Connect a commercial power supply of 90 to 250 VAC 50 60Hz or a DC power...

Page 9: ...ent A Sensor model No No of times to pass wire through sensor 0 1 0 71 TSM U010 6 0 36 TSM U010 12 0 2 1 4 TSM U010 3 0 70 TSM U010 6 0 4 2 3 TSM U010 2 1 2 TSM U010 3 0 75 3 6 TSM U050 6 1 8 TSM U010...

Page 10: ...verter a servo driver unit 15 cm away from an inverter a servo driver unit 15 cm away from an inverter a servo driver unit 15 cm away from an inverter a servo driver unit and their output lines and th...

Page 11: ...ove this output is activated for just one second when the switching between forward and reverse rotation is repeated for the number of times specified with 12 The a normally open contact is closed To...

Page 12: ...on is started manually The operation stops when the section is opened Unlike the automatic operation the switching between forward and reverse rotation is not performed even when overload occurs The o...

Page 13: ...0 Load ratio Analog output OUT1 OUT2 OUT3 Contents Usage Names Safety Installation Wiring Terminals Terminals Terminals Terminals Connection Operation Maintenance Inspection Specifications Dimensions...

Page 14: ...00 220 VAC 50 60Hz 11 12 TSM4000C1 POWER F Sensor cable E 10 c 7 4 b c 6 5 a c 9 8 a X2 AR1 Forward rotation output AR2 Reverse rotation output c 13 15 b COUNTUP Count up display AR3 X1 STOP X1 MCF CR...

Page 15: ...nt up condition Reset the LOW C UP display when the operation has been stopped due to no load or count up condition Return to parameter 1 Show the Test Program mode switching screen Change to the Moni...

Page 16: ...witched with the MODE key For power monitoring the displayed load ratio is a value calculated on the assumption that the selected motor capacity is 100 The relative value display shows the difference...

Page 17: ...g mode 10 5 Program mode The Program mode is used for changing and checking parameters Press the SET key to save data and go to the next parameter Press the key to change data Press the RESET key to r...

Page 18: ...of 1 0 1kW to 20 110kW 5 to 200 When the load ratio becomes equal to or less than the setting of 4 for the setting time of 7 the STOP relay turns ON for one second No load level setting Unused The ope...

Page 19: ...ycle Approx 10 ms Example 20 Hz 60 ms 1 to 600 s In increments of 0 1 s For the automatic forward reverse rotation switching operation against overload set the period to halt the operation while the r...

Page 20: ...values obtained at every 20 ms is calculated and treated as effective data There are three options to set the number of sampling values used for the average calculation QUICK Set this option when qui...

Page 21: ...re pass through the current sensor Other phase U phase or W phase Is the No of times to pass the wire through the sensor correct Wrong Install the wiring properly Check the wiring of the voltage input...

Page 22: ...Shock Monitor illuminates while the motor is running and the load ratio value on the LCD display is normal Daily inspection 2 In the Test mode inspect the operation of the relay outputs OUT1 OUT2 and...

Page 23: ...to 200 Voltage display range 0 to 500 V Resolution 1 of motor rated voltage Current display range 0 01 to 2 000 A Resolution 1 of motor rated current Display Frequency display range 5 to 120 Hz FWD f...

Page 24: ...1P TSM4 PR1 TSM4 PL1 Contents Usage Names Safety Installation Wiring Terminals Connection Operation Maintenance Inspection Specifications Dimensions Dimensions Dimensions Dimensions Warranty 37 46 4 4...

Page 25: ...damages 18 3 Paid warranty Even within the free warranty period if a failure or malfunction occurs in the TEM product due to any of the following causes the investigation repair shall be charged 1 The...

Page 26: ...MEMO MEMO MEMO MEMO...

Page 27: ...MEMO MEMO MEMO MEMO...

Page 28: ...Ltd http tsubaki sg U S Tsubaki Power Transmission LLC http www ustsubaki com Taiwan Tsubakimoto Co http tsubakimoto com tw Tsubaki of Canada Limited http tsubaki ca Tsubakimoto Chain Shanghai Co Ltd...

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