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- 8 - 

  Current sensor 

To detect motor current, pass the V-phase motor wire through 
the sensor in the direction from the power supply side to 
motor side as shown by the arrow. Make sure that the 
direction of the wire matches with the arrow on the top of the 
current sensor. The number of times to pass the wire through 
the sensor depends on the motor capacity and voltage. Refer to 
the following table for the specified number. 
The figure on the left shows the case where the number of 
times to pass the wire through the sensor is two (2). 

(Note) Refer to the connection diagrams on page 13 for the current sensor wiring and be 
sure to pass through the motor wire of the correct phase which is connected with the 
voltage input terminal V[2] of the TSM4000. If the wire of the other phase is connected, 
or the wire is passed through in the opposite direction, the electric power cannot be 
detected properly. This wiring is unrelated to the positive/reverse phase of the power 
supply or of the forward/reverse rotation switching of the motor. 

 

■ Number of times to pass the wire through the sensor 

200/220 VAC motor 

400/440 VAC motor 

Motor 

capacity 

(kW) 

Motor 

rated 

current (A) 

Sensor 

model No. 

No. of times to 

pass wire 

through sensor 

Motor 

rated 

current (A) 

Sensor 

model No. 

No. of times to 

pass wire 

through sensor 

0.1 

0.71 

TSM-U010 

0.36 

TSM-U010 

12 

0.2 

1.4 

TSM-U010 

0.70 

TSM-U010 

0.4 

2.3 

TSM-U010 

1.2 

TSM-U010 

0.75 

3.6 

TSM-U050 

1.8 

TSM-U010 

1.5 

6.6 

TSM-U050 

3.3 

TSM-U050 

2.2 

9.2 

TSM-U050 

4.6 

TSM-U050 

3.7 

15 

TSM-U050 

7.5 

TSM-U050 

5.5 

22 

TSM-U050 

11 

TSM-U050 

7.5 

29 

TSM-U100 

15 

TSM-U050 

11 

42 

TSM-U100 

21 

TSM-U050 

15 

55 

TSM-U150 

28 

TSM-U100 

18.5 

67 

TSM-U150 

34 

TSM-U100 

22 

78 

TSM-U200 

39 

TSM-U100 

30 

107 

TSM-M300 

54 

TSM-U150 

37 

132 

TSM-M300 

66 

TSM-U150 

45 

160 

TSM-M400 

80 

TSM-U200 

55 

198 

TSM-M600 

99 

TSM-M300 

75 

270 

TSM-M600 

135 

TSM-M300 

90 

320 

TSM-M800 

160 

TSM-M400 

110 

384 

TSM-M800 

192 

TSM-M400 

132 

 

 

 

254 

TSM-M600 

150 

 

 

 

289 

TSM-M600 

200 

 

 

 

385 

TSM-M800 

The motor rated current values in the table are for reference only. 

■ Connecting the sensor cable to the main unit 

Connect the sensor cable TSM4-S01 included in the package properly to the current 
sensor and Shock Monitor main unit respectively. If the cable length is insufficient, 
longer cables are optionally available. Refer to page 4 for the model number of the 
sensor cable and contact TEM for ordering. 

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Summary of Contents for TSM4000C1

Page 1: ...actually use this product Keep this instruction manual safe from loss until this product is discarded This product is subject to change without prior notice Instruction Manual Shock Monitor Electric...

Page 2: ...to follow instructions may lead to dangerous situation where medium to light injury or property damage can occur Even if the instructions are followed a serious consequence may result depending on th...

Page 3: ...0 VAC motor power supply ensure that the Shock Monitor unit and 400 V resistor are connected properly Otherwise an e Otherwise an e Otherwise an e Otherwise an electric shock or fire may result lectri...

Page 4: ...t If the load reaches or exceeds the overload level during crushing operation it stops the forward rotation signal and outputs a reverse rotation signal for a specified period After the reverse rotati...

Page 5: ...g the reverse rotation operation the reverse rotation stops regardless of the setting of parameter 10 and the forward rotation resumes after the period of parameter 11 elapses If overload occurs frequ...

Page 6: ...set to parameter 4 and continues for the period specified with parameter 7 or longer Manual reverse rotation operation When the section between X2 and CM is short circuited the reverse rotation operat...

Page 7: ...this cable length is insufficient optional cables of 3 m 5 m 10 m 20 m and 30 m are available Contact TEM when necessary 5 Part Names 5 Part Names 5 Part Names 5 Part Names LCD display LED indicators...

Page 8: ...7 Wiring 7 Wiring 7 Wiring Complete wiring by using only the socket before attaching the Shock Monitor main unit to the socket Connect a commercial power supply of 90 to 250 VAC 50 60Hz or a DC power...

Page 9: ...ent A Sensor model No No of times to pass wire through sensor 0 1 0 71 TSM U010 6 0 36 TSM U010 12 0 2 1 4 TSM U010 3 0 70 TSM U010 6 0 4 2 3 TSM U010 2 1 2 TSM U010 3 0 75 3 6 TSM U050 6 1 8 TSM U010...

Page 10: ...verter a servo driver unit 15 cm away from an inverter a servo driver unit 15 cm away from an inverter a servo driver unit 15 cm away from an inverter a servo driver unit and their output lines and th...

Page 11: ...ove this output is activated for just one second when the switching between forward and reverse rotation is repeated for the number of times specified with 12 The a normally open contact is closed To...

Page 12: ...on is started manually The operation stops when the section is opened Unlike the automatic operation the switching between forward and reverse rotation is not performed even when overload occurs The o...

Page 13: ...0 Load ratio Analog output OUT1 OUT2 OUT3 Contents Usage Names Safety Installation Wiring Terminals Terminals Terminals Terminals Connection Operation Maintenance Inspection Specifications Dimensions...

Page 14: ...00 220 VAC 50 60Hz 11 12 TSM4000C1 POWER F Sensor cable E 10 c 7 4 b c 6 5 a c 9 8 a X2 AR1 Forward rotation output AR2 Reverse rotation output c 13 15 b COUNTUP Count up display AR3 X1 STOP X1 MCF CR...

Page 15: ...nt up condition Reset the LOW C UP display when the operation has been stopped due to no load or count up condition Return to parameter 1 Show the Test Program mode switching screen Change to the Moni...

Page 16: ...witched with the MODE key For power monitoring the displayed load ratio is a value calculated on the assumption that the selected motor capacity is 100 The relative value display shows the difference...

Page 17: ...g mode 10 5 Program mode The Program mode is used for changing and checking parameters Press the SET key to save data and go to the next parameter Press the key to change data Press the RESET key to r...

Page 18: ...of 1 0 1kW to 20 110kW 5 to 200 When the load ratio becomes equal to or less than the setting of 4 for the setting time of 7 the STOP relay turns ON for one second No load level setting Unused The ope...

Page 19: ...ycle Approx 10 ms Example 20 Hz 60 ms 1 to 600 s In increments of 0 1 s For the automatic forward reverse rotation switching operation against overload set the period to halt the operation while the r...

Page 20: ...values obtained at every 20 ms is calculated and treated as effective data There are three options to set the number of sampling values used for the average calculation QUICK Set this option when qui...

Page 21: ...re pass through the current sensor Other phase U phase or W phase Is the No of times to pass the wire through the sensor correct Wrong Install the wiring properly Check the wiring of the voltage input...

Page 22: ...Shock Monitor illuminates while the motor is running and the load ratio value on the LCD display is normal Daily inspection 2 In the Test mode inspect the operation of the relay outputs OUT1 OUT2 and...

Page 23: ...to 200 Voltage display range 0 to 500 V Resolution 1 of motor rated voltage Current display range 0 01 to 2 000 A Resolution 1 of motor rated current Display Frequency display range 5 to 120 Hz FWD f...

Page 24: ...1P TSM4 PR1 TSM4 PL1 Contents Usage Names Safety Installation Wiring Terminals Connection Operation Maintenance Inspection Specifications Dimensions Dimensions Dimensions Dimensions Warranty 37 46 4 4...

Page 25: ...damages 18 3 Paid warranty Even within the free warranty period if a failure or malfunction occurs in the TEM product due to any of the following causes the investigation repair shall be charged 1 The...

Page 26: ...MEMO MEMO MEMO MEMO...

Page 27: ...MEMO MEMO MEMO MEMO...

Page 28: ...Ltd http tsubaki sg U S Tsubaki Power Transmission LLC http www ustsubaki com Taiwan Tsubakimoto Co http tsubakimoto com tw Tsubaki of Canada Limited http tsubaki ca Tsubakimoto Chain Shanghai Co Ltd...

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