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TSI Power Corporation                                                                           MC80023,4,5,6,7,8,9,30            
ATS-500 Series Automatic Transfer Switches                                      Rev. 7, September, 2019                 

 

 

TSI Power Corporation                    Proprietary Information 

 

 

 

COPYRIGHT 
Copyright © 2019 TSi Power Corporation. All rights reserved. 

The  information  contained  in  this  Document  is  the  property  of  TSi  Power  Corporation  and 

contains  confidential  and  proprietary  information  owned  by  TSi  Power  Corporation.    Any 

duplication or disclosure without the written approval of TSi Power Corporation is prohibited. 

 

TRADEMARK 
TSi Power, TSi, the TSi Logo and ATS-500-XXXX are trademarks of TSi Power Corporation. 

 

LIMITED WARRANTY 
TSi  Power  Corporation  warrants  this  product  to  be  free  from  defects  in  materials  and 

workmanship  for  two  (2)  years  from  the  date  of  purchase  from  TSi  or  its  authorized 

representatives. TSi will repair (or at its option, replace) any defective component(s) during this 

warranty period. 

 

To make a request or claim for service under this limited warranty, the original purchaser must 

return the product, in the original shipping container or equivalent, to TSi or its authorized agent, 

accompanied by a written receipt showing the date of purchase and both the model name and 

serial number of the product. 

 

Warranty  does  not  cover  transportation  costs.  Damage  by  misuse,  accident  or  unauthorized 

tampering  of  the  product  is  not  covered  by  the  warranty.  NO  OTHER  WARRANTIES  ARE 

EXPRESSED OR IMPLIED. TSI IS NOT LIABLE FOR CONSEQUENTIAL DAMAGES. THIS WARRANTY 

GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY 

FROM STATE TO STATE. 

 

LIMITATION OF LIABILITY 
IN NO EVENT SHALL TSI POWER CORPORATION BE LIABLE FOR ANY DAMAGES WHATSOEVER 

(INCLUDING  WITHOUT  LIMITATION,  DAMAGES  FOR  LOSS  OF  BUSINESS  PROFITS,  BUSINESS 

INTERRUPTION,  LOSS  OF  BUSINESS  INFORMATION,  OR  OTHER  PECUNIARY  LOSS)  ARISING 

OUT OF THE USE OR INABILITY TO USE THIS PRODUCT, EVEN IF TSI OR ITS AGENT HAVE BEEN 

ADVISED  OF  THE  POSSIBILITY  OF  SUCH  DAMAGES.  SOME  STATES  DO  NOT  ALLOW  THE 

LIMITATION  OR  EXCLUSION  OF  LIABILITY  FOR  INCIDENTAL  OR  CONSEQUENTIAL  DAMAGES, 

SO THE ABOVE EXCLUSIONS MAY NOT APPLY TO YOU.  

  

   REVISION 
    NUMBER            DATE                                    REASON FOR REVISION 
 
         0 

September, 2014     Initial release                                                                      

1  

December, 2014      Revised Section 4 

 Powering Up The ATS Series                                   

2           January, 2015 

   Corrected MK Part Numbers In Para. 3.31 On Pg. 15                                                                                               

3           February, 2015         Revised Paragraphs 4.32 and 4.33                                    

4           November, 2015      Updated Model Lineup                                                         

5           April, 2018                Added 40 A to MC80023, 27 and 28                                 

6          May, 2018                  Revised tables in Section 6 

 Reference                        

7           September, 2019     Added new Logo and Graphics, Revised tables         

Summary of Contents for ATS-500 Series

Page 1: ...A MC80027 Hardwire 208 V 500 3800 5800 7800 9800 15 20 30 40 A 220 240 V 500 3000 5000 7000 9000 15 20 30 40 A MC80028 Hardwire 230 V 500 3900 5900 7900 9900 15 20 30 40 A MC80029 Hardwire input IEC o...

Page 2: ...ystem Architecture 10 2 2 ATS Circuit Boards 10 2 3 Input Output Circuit Breakers 13 2 4 Audible Alarm Switch 14 3 INSTALLATION 14 3 1 Site Selection Preparation 14 3 2 Required Tools 15 3 3 Unpacking...

Page 3: ...c Transfer Switches Rev 7 September 2019 TSI Power Corporation Proprietary Information 3 5 3 Inventory Recommendations for Customer w Large Numbers of ATS Units 20 6 REFERENCE 21 6 1 Specifications 21...

Page 4: ...del name and serial number of the product Warranty does not cover transportation costs Damage by misuse accident or unauthorized tampering of the product is not covered by the warranty NO OTHER WARRAN...

Page 5: ...ipment oil exploration and utilities The ATS works with asynchronous or out of phase power sources which allows them to be used with a number of different sources Customers with special requirements c...

Page 6: ...to alert against unsafe practices The safety alert pictorial symbol appears in this document to make users aware of important operating and safety concerns NOTE Specific models of the ATS Series may...

Page 7: ...ckup rocker style circuit breakers are highly visible and easily accessible on rear of unit The ATS allows redundant AC power to mission critical equipment using any combination of UPS backup generato...

Page 8: ...S See Figures 4 and 5 The DB 9 Connector Primary and Backup circuit breakers Hardwire Termination compartments and Plugs and Receptacles are accessed from the rear of the ATS Series enclosures 1 61 TO...

Page 9: ...of the top cover make sure that both the PRIMARY and BACKUP INPUT CONNECTORS in the back of the unit have been have been disconnected and that the up stream Primary and Backup AC sources are de energi...

Page 10: ...6 ATS 500 System Architecture 2 2 ATS SERIES CIRCUIT BOARDS 2 21 Main Control Circuit Board Assemblies See Figures 7 and 8 Two main control circuit boards are used in the ATS Series The PZ00120 5 is...

Page 11: ...Corporation Proprietary Information 11 Figure 7 PZ00120 5 Main Control Circuit Board Assembly for ATS 500 2000 3000 4000 5000 6000 and 7000 models Circuit Board Mounting Holes for Snap On Standoffs C...

Page 12: ...e front panel of the ATS housing and attached by means of a ribbon cable and connector to the main control board These LEDs as shown in Figure 3 and 12 signify the following Green Primary LED ON indic...

Page 13: ...transmitted by means of the DB 9 connector in the rear of the ATS unit that provide for remote monitoring of alarms See Figures 4 and 5 Pin assignments are outlined in section 4 3 Figure 10 DB 9 Alar...

Page 14: ...f the circuit breaker trips even without any load then there is a faulty component on the board assembly The Board assembly must then be repaired at the factory or replaced in the field P N FC00114 15...

Page 15: ...e equipment and shall be easily accessible CAUTION THE UNIT MUST BE PLACED IN A WELL VENTILATED AREA TO PREVENT RISK OF FIRE DUE TO OVERHEATING VENTILATION SLOTS MUST NOT BE OBSTRUCTED Select an area...

Page 16: ...case cover 3 5 INSTALLING THE ATS 500 SERIES 3 51 After the unit has been unpacked and inspected attach any mounting brackets that may have optionally been ordered to the ATS using the MC4000C for Wa...

Page 17: ...ming primarywires on the terminal blocks behind the rear cover marked Primary Input These terminals are marked as follows LI for primary input line or L1in for primary input phase 1 NI for primary inp...

Page 18: ...unit see Figure 4 The ATS will only operate when the input voltage is within 10 and when the input frequency is within 5 of that specified Both primary and backup must be the same nominal frequency 2...

Page 19: ...Primary AC input is OUT OF SPECIFICATION there is a CLOSED circuit between pin 5 and pin 2 4 33 When Backup AC Input is present and IN SPECIFICATION there is an OPEN circuit between pin_6_and pin _4_...

Page 20: ...00116 Circuit Breaker 250 V 30 A ATS 500 8000 9000 Models FC00065 Circuit Breaker 250 V 40 A ATS 500 3900 5900 7900 8000 9000 and 9900 Models 5 2 RETURNING DEFECTIVE CIRCUIT BOARD s FOR REPAIR Contact...

Page 21: ...08 mm 12 AWG 3 3 mm 10 AWG 5 26 mm 8 AWG 8 36 mm AC input and output connections Hardwire terminals OUTPUT Voltage Current 120 V 15 20 30 or 40 A Load regulation 1 from no load to full load Power effi...

Page 22: ...20 0 2 20 0 3 20 0 4 R ecep tacle m o d els 40 0 2 40 0 3 40 0 4 R ecep tacle m o d els 60 0 2 60 0 3 R ecep tacle m o d els xxxx 5 15R L5 15R IE C 60 320 C 13 5 20 R L5 20 R IE C 60 320 C 19 5 30 R...

Page 23: ...OUTPUT Voltage Current 230 V 15 20 A Load regulation 1 from no load to full load Power efficiency 99 or higher AC output connections IEC60320 C 13 IEC60320 C 19 LED indicators Green Primary output Ye...

Page 24: ...ge Current 208 V 15 20 or 30 A 220 or 240 V 15 20 or 30 A Load regulation 1 from no load to full load Power efficiency99 or higher Receptacle m odels 3x02 3x03 3x04 Receptacle m odels 5x02 5x03 5x04 R...

Page 25: ...tions Hardwire terminals OUTPUT Voltage Current 208 V 15 20 30 or 40 A 220 or 240 V 15 20 30 or 40 A Load regulation 1 from no load to full load Power efficiency 99 or higher AC distribution Hardwire...

Page 26: ...onnections Hardwire terminals OUTPUT Voltage Current 230 V 15 20 30 or 40A Load regulation 1 from no load to full load Power efficiency 99 or higher AC distribution Hardwire terminals LED indicators G...

Page 27: ...A 220 or 240 V 15 20 30 or 40 A Load regulation 1 from no load to full load Power efficiency 99 or higher AC distribution IEC60320 C 13 IEC60320 C 19 IEC60320 C 13 IEC60320 C 19 LED indicators Green P...

Page 28: ...PUT Voltage Current 230 V 15 20 A Load regulation 1 from no load to full load Power efficiency 99 or higher AC output connections IEC60320 C 13 IEC60320 C 19 LED indicators Green Primary output Yellow...

Page 29: ...Hz L5 15P JP00055 L5 15R JP00056 6 WI40302 ATS 500 2004 15 120 V 50 60 Hz IEC320 C 14 JP00015 IEC320 C 13 JP00101 Optional ATS 500 3000 15 220 V 240 V 50 60 Hz Hardwire JP00001 Hardwire JP00001 N A A...

Page 30: ...C60320 C 19 JP00121 Optional ATS 500 5811 20 208 V 50 60 Hz Hardwire JP00001 IEC60320 C 19 JP00121 N A ATS 500 5900 20 230 V 50 60 Hz Hardwire JP00001 Hardwire JP00001 N A ATS 500 5902 20 230 V 50 60...

Page 31: ...00044 Hardwire JP00044 N A ATS 500 9000 40 220 V 240 V 50 60 Hz Hardwire JP00044 Hardwire JP00044 N A ATS 500 9800 40 208 V 50 60 Hz Hardwire JP00044 Hardwire JP00044 N A ATS 500 9900 40 230 V 50 60 H...

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