TruSteel DR-10 Cutsheet And Operating Manual Download Page 2 | Manualshive

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Table of Contents

1. DR-10 OVERVIEW .............................................................................................................................. 1

2. IMPORTANT: READ THIS BEFORE PROCEEDING........................................................................... 2

3. PRE-INSTALLATION OVERVIEW ...................................................................................................... 3

4. DR-10 SETUP ILLUSTRATION........................................................................................................... 4

4.1. 1. DR-10 Vessel ......................................................................................................................... 5
4.2. 2. Mixer ...................................................................................................................................... 6
4.3. 3. VFD (Variable Frequency Drive)............................................................................................. 7
4.4. 4. Chiller .................................................................................................................................... 8
4.5. 5. Vacuum Pump...................................................................................................................... 11
4.6. 6. Heater .................................................................................................................................. 13

5. ANCILLARY EQUIPMENT SPECIFICATION SHEET ........................................................................ 16

6. OPERATION & MAINTENANCE ....................................................................................................... 19

6.1. OPERATING PROCEDURE ..................................................................................................... 20

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Summary of Contents for DR-10

Page 1: ...DR 10 CUTSHEET AND OPERATING MANUAL 1 Last update 2019 09 24 TruSteel Copyright 2019 TruSteel ...

Page 2: ... PRE INSTALLATION OVERVIEW 3 4 DR 10 SETUP ILLUSTRATION 4 4 1 1 DR 10 Vessel 5 4 2 2 Mixer 6 4 3 3 VFD Variable Frequency Drive 7 4 4 4 Chiller 8 4 5 5 Vacuum Pump 11 4 6 6 Heater 13 5 ANCILLARY EQUIPMENT SPECIFICATION SHEET 16 6 OPERATION MAINTENANCE 19 6 1 OPERATING PROCEDURE 20 ...

Page 3: ...h the vessel jacket The crude material is mixed by the motor shaft prop set on top of the vessel The condenser arm is cooled by a chiller unit The system is under vacuum Parts of the DR 10 1 Vessel w condenser arm 2 Mixer controlled by a Variable Drive w remote 3 Hot Oil Heater Stainless steel braided hoses included with fittings 1 48 hose 1 72 hose 4 Chiller Unit hoses included 5 Vaccum Pump hose...

Page 4: ...r plumbing advice or official interpretations of any code or code provision Local building fire and energy codes govern legal requirements at the state county and municipal levels They vary widely from jurisdiction to jurisdiction and can change frequently Those local codes take precedence over TruSteel floor plans Please consult the applicable edition of your local codes TruSteel expressly discla...

Page 5: ...Shipped includes all equipment Note there may be a case where some parts must be shipped separate 3 TruSteel requires the client to properly install electric all equipment according to code Note For C1D2 compliancy all ancillary equipment shall be placed outside the room that the DR 10 will be run The DR 10 vessel and the Mixer Motor are C1D2 compliant The hot oil heater and the mixer require 3 ph...

Page 6: ...0 SETUP ILLUSTRATION CLICK HERE FOR PRINTABLE VERSION Table of Contents for Each Part 1 DR 10 Vessel 2 Mixer 3 VFD 4 Chiller 5 Vacuum Pump 6 Heater TruSteel DR 10 CUTSHEET AND OPERATING MANUAL 1 Page 4 of 21 ...

Page 7: ...ube spiket that can be discharged into a bucket or jar The second option is to use the 48 long 1 2 diameter stainless steel braided hose with a 1 2 Swagelok tube adaptor stub that the customer can use with a collection vessel 5 Compression adapator used to apply pressure to discharge material from system Air N2 compressor NOT supplied by TruSteel 6 Pressure Vacuum Gauge 7 Kevlar jacket for vessel ...

Page 8: ...aft 3 2 Props Setup Required by Customer You do not need to place the mixer at this point You will need an electrician available at the installation to tie in the electrical wires conduit The conduit can be setup without being landed before the install date TruSteel DR 10 CUTSHEET AND OPERATING MANUAL 1 Page 6 of 21 ...

Page 9: ...hen contining the 3 phase wiring conduit through the wall Parts List 1 Lenze VFD 2 Remote Control includes 8 feet of CAT5 Setup Required by Customer 1 Mount VFD to wall inside NON C1D2 room 2 Run single phase electric into the VFD 3 Run 3 phase electric to a j box on the wall 4 Continue 3 phase electric from j box to where mixer will live 5 On day of install electrician will be required to land wi...

Page 10: ...sulation for silicone tubing All copper plumbing and 1 2 hose barbs Setup Required by Customer 1 Have either a plug or a 110V wall switch recommended to power the chiller 2 Run copper plumbing to the 1 2 hose barbs 3 Make sure you have enough silicone hose inside the room to reach your DR 10 unit Note The chiller run inside the room should not be more than 5 feet TruSteel DR 10 CUTSHEET AND OPERAT...

Page 11: ...Helpful Images Plumbing from chiller to the wall 1 2 silicone tubing to copper plumbing securely mounted to wall TruSteel DR 10 CUTSHEET AND OPERATING MANUAL 1 Page 9 of 21 ...

Page 12: ...Plumbing inside wall of DR 10 room Copper plumbing to 1 2 hose barb Each run has about 5 feet of insulated silicon tubing TruSteel DR 10 CUTSHEET AND OPERATING MANUAL 1 Page 10 of 21 ...

Page 13: ... Oil in vacuum pump box 3 10 feet of 1 2 braided silicone hose Not Included Copper plumbing and hose barbs to go through the wall Setup Required by Customer 1 Have either a plug or a 110V wall switch recommended to power the vacuum pump 2 Run copper plumbing to the 1 2 hose barbs Helpful Images TruSteel DR 10 CUTSHEET AND OPERATING MANUAL 1 Page 11 of 21 ...

Page 14: ...iew of the vacuum pump with braided silicone hose going to a hose barb on the wall Vacuum pump hose 1 2 braided silicone hose coming into DR 10 room TruSteel DR 10 CUTSHEET AND OPERATING MANUAL 1 Page 12 of 21 ...

Page 15: ...t line the unit can sit on the floor Without the check valve the unit will need to sit on a table about 3 4 feet high 2 Plumbing setup from heater to the wall Use 3 4 copper with NO FLUX and NO PIPE DOPE Place the Check Valve supplied on the outlet run of the copper plumbing See images below for a better view of the plumbing 3 Run the 3 phase electric required to the heater NOTE The DR 10 unit sho...

Page 16: ...Helpful Images This is a front view look at the hot mineral oil heater Note that it is placed very close to the wall TruSteel DR 10 CUTSHEET AND OPERATING MANUAL 1 Page 14 of 21 ...

Page 17: ...the heater Note the check valve on the outlet side of the heater This is the view of the plumbing coming into the DR 10 room The valves and braided stainless lines are provided by TruSteel TruSteel DR 10 CUTSHEET AND OPERATING MANUAL 1 Page 15 of 21 ...

Page 18: ...N04TXB 400 480V 3Ø Input 3Ø Output 2A 3 4 H x 2 2 W x 72 D Technical Documents Drive AC Tech Lenze SMVector NEMA 4X Flyer AC Tech Lenze SMVector Brochure AC Tech Lenze SMVector Datasheet AC Tech Lenze SMVector Wiring Tutorial Lenze SMV Frequency Inverter Operating Instructions AC Tech Lenze SMVector 1HP CAD Drawing AC Tech Lenze Keypad Installation Instructions AC Tech Lenze SMVector EMP Programme...

Page 19: ... 3 Phase 230V 23A or 460V 12A 27 H X 10 W X 29 D STM 1220 UL 3 Phase 460V 15A 29 7 H X 12 6 W X 35 4 D NOTE Heater model may vary due to stock lead times Technical Documents CutSheet User Manual Chiller MODEL ELECTRICAL DIMENSIONS DOCUMENT DOCUMENT AI C20 115V 1 Phase 9 5A 26 h x 12 w x 15 5 d TruSteel DR 10 CUTSHEET AND OPERATING MANUAL 1 Page 17 of 21 ...

Page 20: ...uments User Manual CutSheet Vacuum Pump MODAL ELECTRICAL DIMENSIONS DOCUMENT DV 4E 250 115V 1 Phase 4A 12 9 9 inches Technical Documents Product Brochure TruSteel DR 10 CUTSHEET AND OPERATING MANUAL 1 Page 18 of 21 ...

Page 21: ... sense and requires some basic mechanical ability Also note that material used in the DR 10 may vary and parameters based on customer preference for final product may vary This product is not intended for use by children Do not use with incompatible components or alter this product in any way outside of the documents provided by TruSteel This Operating Procedure is a recommendation from TruSteel T...

Page 22: ...oad into the DR10 If you feel your material has a lot of solvent try 6 7 gallons 23 26 Liters 4 Set mixer at a speed where the material is being whipped without spraying up onto the lid A nice consistent vortex should form 5 As the temperature begins to rise to around 50C Temperature of material read from the thermocouple begin to pull vacuum NOTE Gauge your vacuum depending on the amount of froth...

Page 23: ... Monitor the condenser sight glass and discharge as needed 4 Pull a mild vacuum and increase as you feel necessary Be careful not to pull too much as bumping may occur material can pass over into the condenser 5 Monitor the solution for excessive bumping A mild boil is the desired outcome 6 Decarb times may vary a good starting point is 30 minutes as soon as the solution hits 123 C test your resul...

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