Trumpf TruArc Weld 1000 Operator'S Manual Download Page 31 | Manualshive

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Chapter 2

Installation conditions
TruArc Weld 1000 (RW01)

Who does what?

1

Planning aid

2

Installation site

2.1

Space requirements

2.2

Floor requirements

User interface

Floor quality

2.3

Weight load

2.4

Ambient conditions

2.5

Lighting

3

Compressed air supply

3.1

Compressed air connection

Establishing compressed air

B1154en

Installation conditions TruArc Weld 1000 (RW01) -

Version 2

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Summary of Contents for TruArc Weld 1000

Page 1: ...perational safety 1 7 4 1 Intended use 1 7 4 2 Significant change to the machine 1 8 4 3 Authorized personnel 1 8 5 Hazards 1 9 5 1 Mechanical dangers 1 9 Dangers of slipping tripping or falling 1 9 M...

Page 2: ...d sound pressure level through pneumatics 1 14 5 6 Combination of dangers 1 14 Dangers when using the welding torch 1 14 Dangers in the event of a network con nection 1 15 6 Measures to be taken by th...

Page 3: ...have the following structure The signaling word designates the degree of a danger The danger description specifies the danger and possible consequences if attention is not paid to the danger The measu...

Page 4: ...ption CAUTION If the dangerous situation is not prevented light inju ries could result NOTICE If the situation is not prevented damage to property could result Signaling words Tab 1 1 1 4 Safety conce...

Page 5: ...complete machine The standards applied by TRUMPF are stated in the EU declara tion of conformity supplied With the CE marking TRUMPF confirms compliance with the fol lowing EU directives EC Machinery...

Page 6: ...s intended for a specific application Personal safety equip ment PPE Equipment intended to be used or worn by persons in order to protect themselves against hazards to their safety and health Componen...

Page 7: ...luminum and stainless steel MAG MIG welding and CMT welding are authorized welding processes The following is not permitted Any working procedure that impairs the safety Operation of the machine with...

Page 8: ...atic mode may only be carried out by authorized and instructed personnel Installation work connection setting and maintenance work may only be carried out by authorized trained and instructed personne...

Page 9: ...ors Do not climb onto the welding table Pay attention to cables on the foot switch Remove leaking cooling fluid immediately Moving robot axes During teaching and setup work there is a risk of crushing...

Page 10: ...of the hands Wear protective gloves Wire feed from the welding torch After opening the anti glare protection or one of the safety doors the robot remains in its current position If the robot is not i...

Page 11: ...uch wire electrode with bare hands Wait until the welding wire has cooled down Never immerse in fluids to cool it down 5 3 Thermal dangers Fire hazard Firefighting must be performed only by personnel...

Page 12: ...s and workpieces After welding the welding table and workpieces as well as the welding torch and other equipment components become very hot There is a risk of burns during removal of the workpieces an...

Page 13: ...and particles can get into the airways Do not suction any stainless steels such as V2A V4A etc with the integrated exhaust system of the mobile welding cell Weld stainless steels exclusively with a s...

Page 14: ...using the welding torch High temperatures on welding torch and other equipment components Severe burns to skin Wait for the cooling phase to pass at least 5 minutes before carrying out work on weldin...

Page 15: ...ent of a network connection The electrical cabinet may be opened only by an authorized spe cialist Note It is possible to connect to the customer network using the FAB interface option B1154en 2020 09...

Page 16: ...ons of the machine during the measurement the measuring method and the exact measurement results of the A weighted emission sound pressure level can be taken from the noise measurement report 6 2 Dang...

Page 17: ...ion wall Danger zones and safeguarding device Fig 105422 The operating mode key switch is located laterally on the central operating unit Unauthorized operation of the machine in the operating modes M...

Page 18: ...machine is interrupted Switch setting 1 The machine is switched on Tab 1 3 The main switches prevent the machine from starting unintention ally Pneumatic main valve with stop Shielding gas main valve...

Page 19: ...ically The power supply of the power source is interrupted The 24 V control voltage is maintained The shielding gas supply valves are closed The anti glare protection movements and extendible partitio...

Page 20: ...protection must be manually closed in automatic mode before a welding process is started For program tests a program can be started and be welded with the glare protection open In manual mode only th...

Page 21: ...ed off dust is picked up in the dust collecting con tainer The exhaust system starts automatically when the welding proc ess starts After the end of processing the work area continues to be suc tioned...

Page 22: ...l and program test operating modes by pressing the jog keys on the robot control Foot switch is pressed all the way down Axis motions of the robot stop Electric arc is interrupted Right foot switch wi...

Page 23: ...e area prohibited This also applies for Framework elements Z axis Control cabinet inner cover Consoles on the power source 2 Warning of electrical voltage 3 Warning of hot surface A risk of burns occu...

Page 24: ...th an implanted defibrillator Persons with a pacemaker or with an implanted defibrillator must maintain the largest possible safety distance 5 General warning notice Warning of respiratory irritation...

Page 25: ...dangers and safety meas ures Chapter 1 Safety forms the basis Personnel are obligated to read the technical documentation of the machine Recommendation obtain written confirma tion from the personnel...

Page 26: ...free of blem ishes The prescribed switch off procedures must be adhered to during all work e g setting and maintenance work The user must comply with the national regulations for handling exhaust air...

Page 27: ...y data sheet is delivered with the operating materials The data contained therein must be taken into account The safety data sheet can include the following data Chemical properties Physical and safet...

Page 28: ...ard Necessary action Toxic vapors due to thermal sepa ration of painted components or composites Select a suitable cutting proc ess Wear a suitable protective mask Ensure sufficient fresh air sup ply...

Page 29: ...e 33 of the REACH agreement TRUMPF products contain components whose lead content is above the limit value of 0 1 percent by weight Lead is bound in alloys and does not constitute a danger B1154en 202...

Page 30: ...1 30 Disassembly and disposal 2020 09 01 B1154en...

Page 31: ...2 1 Space requirements 2 5 2 2 Floor requirements 2 5 User interface 2 5 Floor quality 2 6 2 3 Weight load 2 6 2 4 Ambient conditions 2 7 2 5 Lighting 2 8 3 Compressed air supply 2 9 3 1 Compressed ai...

Page 32: ...gurations 2 14 5 Operating materials 2 15 5 1 Coolant 2 15 5 2 Shielding gas connection 2 15 Establishing shielding gas connection 2 16 6 Transport 2 17 6 1 Preparing transport 2 17 6 2 Permitted auxi...

Page 33: ...nnel The following work is to be performed by a trained electrician Connect the machine to the electrical supply Check the orientation of the rotating field A clockwise phase rotation must be availabl...

Page 34: ...t conditions Room temperature Exposure to sunlight Purity of the ambient air Check transport route e g Gateway openings Doors Cable rack heights Shunting areas around corners 8 weeks Electrical system...

Page 35: ...ways valid Height of the machine Hall height 2818 mm 111 in min 3500 mm min 138 in Hall height Tab 2 2 2 2 Floor requirements The quality of the prepared parts can be guaranteed only when the floor co...

Page 36: ...f the machine A structural analyst must be consulted under the following condi tions The previously mentioned requirements for an elastically embedded base plate are not met The system is to be set up...

Page 37: ...status Temperature Operation 10 C 45 C 14 F 113 F Machine ambient conditions Tab 2 4 Control status Temperature Humidity Operation 10 C 45 C 14 F 113 F 30 to 95 relative humidity 50 at 45 C 90 at 20...

Page 38: ...ty 50 at 45 C 90 at 20 C Ambient conditions for the power source Tab 2 6 2 5 Lighting The lighting of the installation environment must comply with the laws valid in the country in which the machine i...

Page 39: ...of the connecting line No limit Supply lines compressed air supply Tab 2 8 Characteristic Requirement Quality class Recommendation Dust free Max particle size 5 m Max particle den sity 5 mg m3 3 Air...

Page 40: ...When the machine is delivered the stop valve is closed 1 Connect pneumatic line with a hose clamp 2 Open the compressed air supply 3 Open the stop valve 4 Wait until the required system pressure is bu...

Page 41: ...ures to stabilize the mains must be taken in the event of continu ally non permitted fluctuations These measures must be coordinated with the energy supplier Rated power Frequency 400 V 10 1 50 Hz 1 4...

Page 42: ...und wire EN 60204 1 section 8 2 8 Requirements for the connecting cable Tab 2 13 NEC Electrical line Copper line at least four core L1 L2 L3 PE Copper line four core L1 L2 L3 PE THHN copper or equival...

Page 43: ...the manufacturer of the UPS plant Equipotential bonding Note Equipotential bonding of the machine is recommended The posi tion is marked by a sticker on the machine frame TRUMPF recommends installatio...

Page 44: ...nnection When connecting the machine to a power supply with a grounded outer conductor an isolating transformer must be used For IT and TT networks as well as for asymmetrical mains sup plies one phas...

Page 45: ...s 5 2 Shielding gas connection For the gas connection TRUMPF recommends Gas connection G 1 4 Shielding gas connection Fig 106730 The choice of shielding gas and welding wire depends on the material to...

Page 46: ...ata sheets of the manufacturers Establishing shielding gas connection Note The gas connection must be carried out by a welding specialist 1 Connect gas cylinder or Connect machine to a central gas sup...

Page 47: ...ay openings header heights and cable rack heights sufficient TruArc Weld 1000 Dimensions Weight of machine 2980 kg 6569 8 lbs Length 3605 mm 142 in Width 2454 mm 97 in Height of the machine 2818 mm 11...

Page 48: ...crane chain 2 shackles form A DIN 82101 According to the machine weight or Armored rollers 1 steerable 2 fixed According to the machine weight or Forklift truck 3 t Permitted auxiliary tools Tab 2 17...

Page 49: ...Transport with indoor crane Fig 102474 Transport with forklift truck Fig 102477 B1154en Transport Version 2 2 19 Indoor crane Forklift truck...

Page 50: ...t the points marked and insert arm ored rollers underneath Positioning of the machine on the armored rollers Fig 102476 Jacking point for hydraulic hoisting jack Fig 109252 The following must be obser...

Page 51: ...ading and transporting the machine On delivery check the machine 1 Examine all components for any transport damage 2 Record visible damage caused during transport on the cargo note and have the record...

Page 52: ...st be reinstalled 1 Remove machine packaging 2 Either Secure the shackles to the machine s front suspension holes Attach the crane chains or transport belts to the shackles Unload the machine using a...

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