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TRU-TURF R52-ELT

AC

Golf Greens Roller Manual

32

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Summary of Contents for R52-ELTac

Page 1: ...R52 ELTac ELECTRIC GOLF ROLLER MANUAL Original Instructions ...

Page 2: ......

Page 3: ...ll not rotate 14 MACHINE COMPONENTS 15 Park Brake System Lever 16 17 Upper Assembly Gauges Switches 18 Foot Pedal Adjustable 19 Foot Pedal Adjustable Parts Gauges Switches Installed 20 Cover Latch 21 22 Controller Mount 23 Drive Train 24 27 Under body Drive Roller Brake 28 31 Joystick Connecting Rods Steering Assemblies Smoothing Rollers 32 36 Smoothing Roller Parts Servicing 37 38 Trailer 39 44 J...

Page 4: ...before operating 3 Use the machine to roll 18 36 greens then check that all nuts bolts etc are tight If loose and the Loctite seal has been broken treat item as per Loctite instructions reseal then tighten securely 4 Loose transmission and drive roller pulleys sprockets will cause damage to shafts and keyways Ensure they are correctly tightened at all times 5 Change the transmission oil as per the...

Page 5: ...red for use with the R52 ELTac Golf Green Roller It is intended as a guide and supplemental updates to the manual may take place at a future date without prior notice This machine is engineered to be simple to operate and easy to maintain If you have any questions or concerns that this manual does not address please contact your dealer Dealer Information Name Address Telephone Fax Email To check f...

Page 6: ...hey operate this machine When transporting the roller ensure the trailer lock down mechanism is secure and the locking pin is correctly inserted to prevent premature release of the catch If the trailer catch is not correctly engaged while towing and releases accidentally the front of the roller can drop and dig into the ground causing the machine to move dangerously in any direction causing bodily...

Page 7: ...em that has been damaged by accident lack of reasonable care and protection or lack of suitable storage Tru Turf will not warrant parts that have been altered or modified nor aftermarket parts fitted without written Tru Turf approval Tru Turf will not warrant used parts that are installed in place of failed parts Tru Turf will not warrant parts that have not been installed by an approved Tru Turf ...

Page 8: ...y or service tasks on the machine Should there be any need to lift the machine only use the points as detailed below QTY Description 1 Operation Maintenance and Parts Manual 1 Machine Frame Body 2 Tires mounted on Wheel Rims 1 Left side Trailer Arm 1 Right side Trailer Arm 2 30mm External Circlips 1 Drawbar Coupling Assembly 2 8 x 2 2 UNF ZP Bolts 2 8 UNF Nyloc Nuts List of Components 6 7 1 32 176...

Page 9: ...r to trailer arms Locate the draw bar assembly Gather the ends of the right and left trailer arms Place the draw bar assembly between the trailer arms and align the holes Place one 2 x 8 bolt through each hole fit 8 Nyloc nut to each bolt and tighten securely Test to ensure the trailer catch is correctly locking the trailer arms in the down position and the catch locking pin fits correctly when tr...

Page 10: ...er in a clockwise direction when looking directly at the end of the lever Raising Lowering Transmission Cover WARNING The key switch must be turned off before performing the following procedure To raise the transmission cover Insert the key supplied with the machine into the latch at the front of the transmission cover Rotate the key counterclockwise to the left until it stops there will be some i...

Page 11: ...e damage to the machine and trailer When approaching the green do not tow the roller onto the green to set up put the roller on the fringe of the green 1 Put trailer in the up position 2 Switch key to the on position 3 Select direction of travel with the switch on top of the steering joystick 4 Depress the accelerator pedal to control the speed 5 Start rolling and drive onto the green Greens can b...

Page 12: ...tion on the green damage may occur to the green from the roller tires and body There is no mechanical in service braking system fitted to the roller all in service braking is done by the motor which has regenerative braking built in this is quite safe The operator needs to become familiar with the timing required to stop and the distance required to do so at the speed being travelled remembering t...

Page 13: ...rger to establish the amount of charge remaining in the batteries not the gauge fitted to the roller The machine gauge is only an indicator and does not show an accurate amount of charge in the batteries 2 During the winter months or when the roller is not being used for any length of time it is important to keep the batteries connected to the charger and power left on and in the charging position...

Page 14: ...e Smoothing Heads Assembly to the machine be sure to perform the following checks if the connecting rods were removed or lengths altered Ensure the Connecting Rods are correctly adjusted so that the three heads are parallel to each other when in the straight ahead position Description Pre Delivery Pre Operating 12Monthly Transmission Oil As per manufacturers Handbook Check Tires Max 25 P S I Check...

Page 15: ...essure EP Mineral Lubricants Mineral EP Lubricants Table 3 Industrial type petroleum based extreme pressure lubricants are preferred The EP lubricants currently recommended are of the sulfur phosphorus type WARNING EP LUBRICANTS IN FOOD PROCESSING INDUSTRY EP lubricants may contain toxic substances and should not be used in the food processing industry without the lubricant manufacturers approval ...

Page 16: ...etic lubricants Rexnord Industries LLC 3001 W Canal St Milwaukee WI 53208 4200 288 101 Telephone 414 342 3131 Fax 414 937 4359 January 2007 e mail info rexnord com web www rexnord com Supersedes 11 02 Table 3 Typical Lubricants Recommendations Specifications Mineral Lubricants Extreme Pressure AGMA Viscosity Grade 5EP 6EP 7EP ISO Viscosity Grade 220 320 460 Nameplate Designation 5E 6E 7E Ambient T...

Page 17: ...properly after use Internal bolts securing the coupling to the roller tube loose or came out Controller Diagnostics Information can be obtained by observing the fault codes issued by the Status LEDs The pair of LEDs built into the controller one red one yellow produce flash codes displaying all the currently set faults in a repeating cycle Each code consists of two digits 1 The red LED flashes onc...

Page 18: ...TRU TURF R52 ELTAC Golf Greens Roller Manual 15 Operating Positions TOWING POSITION STORE CHARGE POSITION ROLLING POSITION ...

Page 19: ...TRU TURF R52 ELTAC Golf Greens Roller Manual 16 Park Brake System ...

Page 20: ...Brake Lever 5 7DF 3 5 5 9 5 167 3 576 67 7 7 672 180 5 47 7 0 2 66 66 580 5 5 7 5 3 3 5 5 5 1 5 9 5 5 63 7 3 1 0 3 5 6 5 3 5 6 3 1 1 5 9 5 5 81 1 2 187 5 81 2 7 3 5 29 5 25 5 9 5 02817 5 7 5 3 5 5 6 6 33 1 7851 12 1 2 6 5 7 21 72 1 5 6 7 7 16 21 2 7 3 5 5 ...

Page 21: ...6 7 3 66 5 3 1 5 635 1 7 67 5 5 58 5 75 5 5 67 5 8 5 6723 5 5 5 6 7 3 1 1 5 7 6 5 3 5 3 7 3 5 5 5 3 5 6 5 3 5 81 1 2 7 7 3 187 5 81 2 7 3 5 5 3 7 PP 5 0 1 187 66 5 5 9 7 5 6 5 66 5 5 9 7 5 5 7 21752 5 02817 66 2175 017 66 81 1 2 187 3 7 3 5 81 2 7 3 5 67587 2 75 29 5 1 7 21 6 7 7 6 7 3 3 58 5 251 5 5 67 1 1 29 5 285 0 7 5 32 5 9 7 16 21 5 66 0 203 7 67 5 758 785 5 635 1 6 5 3 5 81 2 7 3 5 5 7 1 5 ...

Page 22: ...C Golf Greens Roller Manual 19 Adjustable Pedal 7 867 227 3 66 0 3 576 67 7 7 672 180 5 47 7 0 2 227 3 867 7 3 66 227 3 2 7 3 7 5 72 867 7 227 3 226 1 21 7 287 5 5 5 2 76 6 7 227 3 66 0 72 7 6 5 326 7 21 5 7 7 1 7 2 76 ...

Page 23: ...TURF R52 ELTAC Golf Greens Roller Manual 20 Gauge Switches Mounted Adjustable Pedal 867 227 3 66 0 3 576 67 7 7 672 180 5 47 7 0 3 63 21752 6 5 3 5 635 1 6 5 3 5 81 2 7 3 5 81 2 7 3 5 227 3 02817 3 7 867 5 ...

Page 24: ...1 Cover 7 7 7 7 7 5 7DF 29 5 66 0 3 576 67 7 7 672 180 5 47 7 0 29 5 75 52 5 81 1 2 187 5 6 5 3 5 1 25 7 6 5 3 5 635 1 6 5 3 5 81 1 2 187 5 81 2 7 3 5 678 GLD 3 0 7 5 5 81 2 7 3 5 7 75 16 29 56 5 7 75 16 29 5 5 6 7 66 5 6 7 3 1 5 505 676 66 203 7 5 ...

Page 25: ...7 3 57 180 5 47 7 0 29 5 66 75 52 5 5 38 2 22 5 67 3 7 6 5 1 6 7 172 2 67 3 7 22 66 0 29 5 648 5 1 2 6 7 67 3 6 635 1 6 28 5 6 56 2172 2 7 67 3 6 5 2 7 172 1 2 6 7 127 5 6 8 0867 2 7 1 5 66 2 2 127 7 352758 6 72 1685 255 7 25 17 7 21 2 7 2 67 3 7 2 187 72 29 5 127 7 5 66 21 7 6 7 0867 1 7 7 352758 1 7 ...

Page 26: ...ERENT DISPLAY MODES INDICATING THE TYPE OF INFOR MATION THEY ARE PROVIDING 4ABLE 490 3 30 9 30 9 34 453 2ED AND YELLOW mASHING ONTROLLER HAS DETECTED A FAULT ALTERNATELY DIGIT CODE mASHED BY YELLOW IDENTIlES THE SPECIlC FAULT ONE OR TWO mASHES BY RED INDICATE WHETHER lRST OR SECOND CODE DIGIT WILL FOLLOW See Fault Finding page 14 in this manual for detailed instructions to read and interpret the f...

Page 27: ...ELTAC Golf Greens Roller Manual 24 Drive Train Motor Gearbox 5 7DF 5 9 02725 5 2 3 576 67 7 7 672 180 5 47 7 0 75 02725 5 8 7 21 5 2 5 7 5 2 02817 75 02725 81 1 2 187 3 7 3 5 81 6 2 7 3 5 0 635 1 6 5 3 5 81 2 7 3 5 ...

Page 28: ...5 2 7 723 6352 7 3 576 67 7 7 672 180 5 47 7 0 7 3 5 2 86 5 8 7 21 5 2 5 7 1 8 5 6352 7 5 9 7 02817 5 7 02725 5 2 66 0 81 58 6 5 5 7 16 21 1 76 72 PP 7 21 7 J E 2 25 86 76 7KH EHOW WHQVLRQ VKRXOG EH PHDVXUHG DQG UHFRUGHG EHIRUH UHPRYDO VR WKDW WKH EHOW FDQ EH UHLQVWDOOHG DW WKH VDPH WHQVLRQ ...

Page 29: ...03 1 2 76 1 7 7 16 21 5 5 029 7 16 21 5 187 520 2 7 6 7 16 21 5 520 7 8 6 7 29 5 723 1 27720 6352 76 7 7 6 0 7 0 7 0 1 83 25 2 5 5 9 52 5 128 72 3 66 7 7 1 2 1 5 1 286 1 127 5 77 1 7 7 7 5 127 72 586 25 87 7 7 67 3 226 1 2 76 77 1 7 7 6 6 03 7 5 9 56 2 7 67 36 72 5 029 7 7 127 7 5 127 72 586 25 87 7 7 7 16 21 1 76 72 PP 7 21 7 J E 2 25 86 76 0 685 5 25 7 7 7 16 21 25 5 029 5 7 7 7 72 7 6 0 7 16 21...

Page 30: ...Drive Train Belt Tensioner 7 7 16 21 5 66 0 3 576 67 7 7 3 57 180 5 47 7 0 7 16 21 5 6 5 7 7 16 21 5 5 38 66 0 7 16 21 5 6 7 5 38 7 16 21 5 5 38 5 1 56 5 0 6 5 5 635 1 6 5 3 5 81 1 2 187 3 7 3 5 81 2 7 3 5 81 2 7 3 5 635 1 6 5 3 5 7 16 21 5 5 7 7 5 9 ...

Page 31: ...r 7 7 7 5 7DF 2 5 66 0 3 576 67 7 7 672 180 5 47 7 0 2 66 675 3 08 3 6 5 21 5 08 3 5 8 5 6723 81 5 2 5 7 6 5 3 5 0 1 2 187 3 5 227 3 2 7 3 7 5 3 3 7 6 5 3 5 58 5 251 5 5 67 1 1 29 5 66 580 5 5 7 7 16 21 5 66 203 7 5 5 5 02817 5 7 5 78 5 9 52 5 66 0 635 1 6 5 3 5 0 187 3 5 ...

Page 32: ...lex Drive Roller 5 9 52 5 3 576 67 7 7 672 180 5 47 7 0 6 7 78 5 9 52 5 75 63 5 32 85 7 1 5 9 175 16 57 32 85 7 1 287 5 03 5 1 3 11 5 03 5 1 3 78 58 5 2 7 635 1 6 5 3 5 81 2 7 3 5 72 5 3 63 5 87 5 21 86 32 85 7 1 8 72 5 2 1 87 7 5 3 1 1 63 5 29 5 6 7 ...

Page 33: ... 22 58 5 7DF 7 5 9 52 5 3 576 67 7 7 672 180 5 47 7 0 6 5 0 78 5 9 52 5 66 5 580 0 5 9 52 5 5 580 5 02817 5 7 5 81 1 2 187 5 81 2 7 3 5 6352 7 86 7 3 5 2 5 286 1 2 5 5 1 6 5 6 5 3 5 635 1 6 5 3 5 81 1 2 187 3 7 3 5 81 2 7 3 5 81 2 7 3 5 81 2 7 3 5 58 6 5 5 0 58 6 5 5 67 5 22 58 86 21 5 5 02 6 ...

Page 34: ...ake 5 7 3 5 580 5 5 9 52 5 66 3 576 7 7 672 180 5 47 7 0 78 5 9 52 5 66 6 5 0 5 580 0 5 9 52 5 5 580 5 02817 5 7 5 81 1 2 187 5 81 2 7 3 5 5 1 286 1 5 9 52 5 5 5 1 5 6 5 3 5 635 1 6 5 3 5 81 1 2 187 3 7 3 5 81 2 7 3 5 0 58 6 5 5 66 580 5 5 7 81 2 7 3 5 81 1 2 187 6 6 5 ...

Page 35: ... 67 5 1 50 6 7 5 7 21 21752 72 6 7 8 5 2 67 5 3 2 67 5 635 1 7 67 5 5 22 58 B B 5 2 67 6 7 5 5 1 6 56 5 0 1 2 187 3 5 81 1 2 187 3 7 3 5 81 1 2 187 3 5 81 2 7 3 5 81 58 6 5 5 7 5 211 7 1 5 6 520 6 7 72 51 66 1 167 1 6 7 7 58 6 5 72 2 67 1 21 33 60 2 1 7 7 1 1 25 7 6 7 0 5 3 1 7 6 7 7 5 3 1 5 0 1 77 58 6 5 3 66 6 7 58 5 3 1 8 5 21 7 3 3 6 7 5 ...

Page 36: ... 66 211 7 1 52 66 67 5 1 5 7 3 576 67 7 7 672 180 5 47 7 0 52 7 5 52 1 0 678 0 78 7 52 67 6 5 0 187 3 5 0 8 187 3 5 3 576 67 7 7 672 180 5 47 7 0 52 1 0 678 0 52 7 5 0 78 211 7 1 52 0 187 3 5 0 8 187 3 5 3 576 67 7 7 672 180 5 47 7 0 52 1 0 0 52 7 5 67 5 1 5 7 78 7 52 67 5 1 5 7 0 187 3 5 0 8 187 3 5 ...

Page 37: ... 5 0 6 7 3 927 66 286 1 6 2 67 6 5 52 66 211 7 1 52 60227 1 6 67 5 211 7 1 52 66 25 5 7 63 5 78 1 3 3 67 60227 1 75 5217 66 60227 1 75 5217 29 5 60227 1 75 175 66 60227 1 75 175 29 5 60227 1 75 5 5 66 60227 1 75 5 5 29 5 5 1 6 5 0 1 2 187 3 5 81 1 2 187 3 7 3 5 81 1 2 187 3 5 81 2 7 3 5 81 6 2 7 3 5 81 2 7 3 5 7 25 5 7 25 5 7 ...

Page 38: ... ELTAC Golf Greens Roller Manual 35 5 7 7 7 5 0 66 0 3 576 67 7 7 672 180 5 47 7 0 60227 1 7 5 0 6 7 3 927 66 6 5 0 5 1 286 1 2 1 3 3 67 5 1 5 81 1 2 187 3 5 81 2 7 3 5 81 2 7 3 5 0 58 6 5 5 Smoothing Head T Frame ...

Page 39: ...5 1 52 6 5 3 5 635 1 6 5 3 5 81 2 7 3 5 81 1 2 187 66 5 286 1 6 2 5 5 1 6 5 81 2 7 3 5 58 5 031 5 60227 1 3 927 5 1 5 0 58 6 5 5 60227 1 52 5 66 0 3 576 67 7 7 672 180 5 47 7 0 78 1 6 60227 1 52 5 75 6 7 60227 1 52 5 75 6 1 3 5 5 1 1 3 60227 1 52 56 5 6 16 57 1 3 5 6 9 5 1 9 5 5 3 7 51 6 7 1 6 5 60227 1 5217 66 60227 1 175 66 5 127 6 2 1 Smoothing Head ...

Page 40: ...cond Circlip Item 7 at both ends 4 Insert a 3 8 bolt into the end of the shaft item 2 lightly press on the head of the bolt until the bearing item 4 becomes free from the end of the roller tube item 1 TAKE CARE NOT TO DAMAGE THE END OF THE SHAFT AS BEARING MAY NOT FIT CORRECTLY 5 Remove the shaft from the roller and slide the bearing item 4 off the shaft 6 Slide the shaft back into the roller and ...

Page 41: ...to each end cap note the seals must face inwards Lightly press each seal in making sure it is sitting square then using a suitable tool press the seals in until seated against the shoulder in the roller tube end cap 7 Before reinstalling the roller into the smoothing head check that the roller turns smoothly on the shaft but with a slight resistance NOTE TWO 2 ADDITIONAL CIRCLIPS ARE INCLUDED IN T...

Page 42: ...1 0 3 5 6 5 3 5 81 1 2 187 3 7 3 5 2 7 81 5 75 5 50 3 5 66 5 75 5 50 3 5 5 66 5 86 3 1 521 86 1 521 8 203 7 3 5 5 187 81 86 5 678 7 5 5 2 66 86 8 81 1 2 187 3 5 1 75 5 5 5 6 1 66 0 7 6 2 76 1876 0867 255 7 7 7 1 72 227 3281 6 25 Q 0 127 68 17 7 7 7 5 5 1 20 226 1 7 2 6 5 0 1 7 1 5286 1 72 1 25 5 6 1 2 5 1 7 75 5 1 77 1 72 7 2 86 2 7 7 21 7 5 6 72 35 9 17 7 20 1 226 0 1 080 3 72 2 67587 72 527 7 5 ...

Page 43: ...Golf Greens Roller Manual 40 7 5 7DF 75 5 5 5 203 7 66 3 576 67 7 7 672 180 5 47 7 0 5 5 7 72 283 1 66 1 3 3 67 5 5 72 283 1 2 3 1 72 283 1 52 635 1 3 1 635 1 2 1 3 1 72 7 1 00 LQFK 3 927 3 1 72 283 1 5 3 72 283 1 Drawbar ...

Page 44: ...80 5 47 7 0 2 66 86 8 38 3 1 66 25 2 86 8 6 7 2 86 8 25 2 86 8 1 3 3 67 5 0 62 7 51 5 3 576 67 7 7 672 180 5 47 7 0 3 1 38 3 1 25 2 86 8 12 38 3 1 25 2 86 8 635 1 2 1 3 1 2 187 38 3 1 25 2 86 8 Jockey Wheel THIS VERSION IS FITTED TO UNITS FROM SERIAL NUMBER ACE2511 ONWARDS ...

Page 45: ...Parallel Axle 5 187 81 86 5 8 203 7 3 5 3 576 67 7 7 672 180 5 47 7 0 67 187 678 81 5 63 7 3 1 678 5 187 81 86 5 6 11 5 8 5 5 5 1 7 3 5 52 5 5 6 5 678 5 8 5 1 3 5 8 75 5 3 5 5 1 25 5 1 5 1 6 1685 7 21 6 1 8 7 6 20021 25 620 5 1 6 72 6833 7 287 7 21 LQ 81 ...

Page 46: ...eens Roller Manual 43 5 5 7 16 21 3 576 67 7 7 672 180 5 47 7 0 5 5 7 16 21 5281 66 5 5 7 16 21 6 5 3 2 67 5 81 1 2 187 5 81 2 7 3 5 81 2 7 5 58 5 8 5 5 5 71 1 5 0 20 3 187 5 7 6 5 3 5 3 5 237 21 75 Option Drawbar Extension Kit ...

Page 47: ...oller Manual 44 77 1 7 6 237 21 75 5 5 7 16 21 7 5 7 7 7 672 180 5 47 7 0 5 5 72 283 1 66 5 5 7 16 21 7 81 1 2 187 5 81 2 7 5 7 6 5 3 5 3 5 5 029 7 3 67 3 8 6 520 7 2 6 1 7 7 3 576 72 7 5 5 6 6 2 1 Option Fitting Drawbar Extension Kit ...

Page 48: ...Old Version 7 2 66 3 576 67 7 7 672 180 5 47 7 0 66 2 2 5 1 5 6 7 2 12 2 3 1 3 1 2 5 6 635 1 2 1 3 1 2 63 5 2 1 3 1 2 1 3 3 67 5 0 6 5 5 6 5 67 5 2 3 5 81 6 2 7 6 6 5 A 6 5 76 5 6 THIS VERSION IS FITTED TO UNITS WITH THE SERIAL NUMBER RANGE OF ACE2500 TO ACE2510 ...

Page 49: ...TRU TURF R52 ELTAC Golf Greens Roller Manual 46 Labels R6057 E7075 R6059 E7190 E7195 R9088 R9087 E7248 ...

Page 50: ...TRU TURF R52 ELTAC Golf Greens Roller Manual 47 Labels 7 5 5 9 7 6 9 5 7 6 9 5217 9 7 7 7 7 7 60227 1 6 7 7 7 5 5 5 5 5 5 5 ...

Page 51: ...nd of battery 2 Place battery 2 onto the machine and locate into position attach foam strip 3 to end of battery 2 3 Place battery 3 onto machine and locate into position attach foam strip 4 to end of battery 3 4 Place battery 4 onto machine and locate into position 5 Fit battery clamping frame over batteries and attach the 5 washers and wing nuts finger tighten only To remove the batteries Reverse...

Page 52: ...ry Positive Post Battery Connection Diagram Positive terminal Negative terminal Battery link cable Controller to negative post cable Solenoid to battery positive post cable Terminal Covers not shown for clarity of Battery Link Cables ALL BATTERY TERMINAL POST FASTENERS MUST BE TIGHT TO PREVENT POOR CONNECTION ARCING AND POSSIBLE DESTRUCTION OF THE BATTERY POSTS ...

Page 53: ... tubing as shown Topping up battery water to be done on a regular basis 1 Using the hose filter to tap arrangement connect one end to a tap and the other end to the battery filling point Turn on the tap and watch the red balls in the in line container rotate once the balls have stopped rotating the battery water level is correct Disconnect the hose and recharge the batteries if necessary Never cha...

Page 54: ...TRU TURF R52 ELTAC Golf Greens Roller Manual 51 Loom Schematic Diagram Sheet 1 ...

Page 55: ...TRU TURF R52 ELTAC Golf Greens Roller Manual 52 Loom Schematic Diagram Sheet 2 ...

Page 56: ...TRU TURF R52 ELTAC Golf Greens Roller Manual 53 Sample Form ...

Page 57: ...TRU TURF R52 ELTAC Golf Greens Roller Manual 54 Sample Form ...

Page 58: ...TRU TURF R52 ELTAC Golf Greens Roller Manual 55 Notes Bulletins ...

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