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4

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Safe  

Operation 

Practices

General Practices

1.  Read, understand, and follow all instructions on the 

machine and in the manual(s) before attempting 
to assemble and operate. Keep this manual in a 
safe place for future and regular reference and for 
ordering replacement parts.

2.  Be familiar with all controls and proper operation. 

Know how to stop the machine and disengage them 
quickly.

3.  Never allow children under 16 years to operate this 

machine. Children,16 years and over, should read 
and understand instructions and safety rules in this 
manual and should be trained and supervised by a 
parent.

4.  Never allow adults to operate this machine without 

proper instruction.

5.  Many accidents occur when more than one person 

operates the machine. If a helper is assisting in load-
ing logs, never activate the control until the helper is 
a minimum of 10 feet from the machine.

6.  Keep bystanders, helpers, pets, and children at least 

20 feet from the machine while it is in operation.

7.  Never allow anyone to ride on this machine.
8.  Never transport cargo on this machine.
9.  Hydraulic log splitters develop high fluid pressures 

during operation. Fluid escaping through a pin hole 
opening can penetrate your skin and cause blood 
poisoning, gangrene, or death. Give attention to the 
following instructions at all times:

  a. Do not check for leaks with your hand.
  b. Do not operate machine with frayed, kinked, 

cracked, or damaged hoses, fitting, or tubing.

  c.  Stop the engine and relieve hydraulic system 

pressure before changing or adjusting fittings, 

hoses, tubing, or other system components.

  d. Do not adjust the pressure settings of the pump or 

valve.

10. Leaks can be detected by passing cardboard or 

wood, while wearing protective gloves and safety 
glasses, over the suspected area. Look for discolor-
ation of cardboard or wood.

11. If injured by escaping fluid, see a doctor immediately. 

Serious infection or reaction can develop if proper 
medical treatment is not administered immediately.

12. Keep the operator zone and adjacent area clear for 

safe, secure footing.

13. If your machine is equipped with an internal com-

bustion engine and it is intended for use near any 
unimproved forest, brush, or grass covered land, 
the engine exhaust should be equipped with a spark 
arrester. Make sure you comply with applicable local, 
state, and federal codes. Take appropriate firefighting 
equipment with you.

14. This machine should be used for splitting wood only, 

do not use it for any other purpose.

15. Follow the instructions in the manual(s) provided with 

any attachment(s) for this machine. 

Preparation   

1.  Always wear safety shoes or heavy boots. 
2.  Always wear safety glasses or safety goggles during 

operating this machine.

3.  Never wear jewelry or loose clothing that might 

become entangled in moving or rotating parts of the 
machine.

4.  Make sure machine is on level surface before operat-

ing.

5.  Always block machine to prevent unintended move-

ment, and lock in either horizontal or vertical position.

6.  Always operate this machine from the operator 

zone(s) specified in the manual.

7.  Logs should be cut with square ends prior to splitting.
8.  Use log splitter in daylight or under good artificial light.
9.  To avoid personal injury or property damage use 

extreme care in handling gasoline. Gasoline is 
extremely flammable and the vapors are explosive. 
Serious personal injury can occur when gasoline is 
spilled on yourself or your clothes which can ignite. 
Wash your skin and change immediately.

  a. Use only an approved gasoline container.
  b. Extinguish all cigarettes, cigars, pipes, and other 

sources of ignition.

  c.  Never fuel machine indoors.
  d. Never remove gas cap or add fuel while the engine 

is hot or running.

  e. Allow engine to cool at least two minutes before 

refueling.

WARNING:

 Engine Exhaust, some of its constituents, and certain vehicle compo-

nents contain or emit chemicals known to State of California to cause cancer and 
birth defects or other reproductive harm.

WARNING

This symbol points 
out important safety 
instructions which, if 
not followed, could 
endanger the personal 
safety and/or property 
of yourself and others. 
Read and follow all 
instructions in this man-
ual before attempting to 
operate this machine. 
Failure to comply with 
these instructions may 
result in personal injury. 
When you see this 
symbol - 

HEED ITS WARNING

Your  

Responsibility

Restrict the use 

of this power machine 

to persons who read, 

understand 

and follow the warnings 

and instructions 

in this manual. 

DANGER:

 This machine was built to be operated according to the rules for safe operation in this 

manual. As with any type of power equipment, carelessness or error on the part of the operator can 
result in serious injury. This machine is capable of amputating hands and feet and throwing objects. 
Failure to observe the following safety instructions could result in serious injury or death.

Summary of Contents for 24AF572B766

Page 1: ...ive working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on...

Page 2: ...pport Department or your Troy Bilt service dealer www troybilt com TROY BILT LLC P O BOX 361131 CLEVELAND OH 44136 866 840 6483 330 558 7220 Model Number Serial Number If you have difficulty assemblin...

Page 3: ...3 1 Safety Labels WARNING DO NOT remove safety or any labels from log splitter for any reason Safety Labels Found On Your Log Splitter...

Page 4: ...des Take appropriate firefighting equipment with you 14 This machine should be used for splitting wood only do not use it for any other purpose 15 Follow the instructions in the manual s provided with...

Page 5: ...turn until it leans against the beam and is stable b When splitting extra large or uneven logs the log must be stabilized with wooden shims or split wood between the log and end plate or ground 12 Al...

Page 6: ...bolts and hex nuts from the end of the tongue See Figure 3 2 2 Align the holes in the tongue with the holes in the tank bracket and secure with hardware just removed See Figure 3 2 NOTE High pressure...

Page 7: ...erfill 5 Replace vented dipstick securely tightening it until the top of the threads are flush with top of the pipe 6 Disconnect the spark plug and prime the pump by pulling the recoil starter as far...

Page 8: ...ated on the beam support latch bracket See Figure 4 1 Engine Controls See the accompanying engine manual for the location and function of the controls on the engine IMPORTANT Your log splitter is ship...

Page 9: ...ings on the machine and in this manual before operat ing Wear leather work gloves safety shoes ear protection and safety glasses when operating a log splitter Ensure safe footing Use extreme care when...

Page 10: ...eck fluid level regularly 2 Use an approved hydraulic fluid Approved fluids include Dexron III Mercon III automatic transmis sion fluid a 10 Weight AW hydraulic oil or Pro Mix AW 32 Hydraulic Oil 3 Us...

Page 11: ...nitial start up by turning over the engine with spark plug disconnected 13 Split wood along the grain lengthwise only Never 1 Use when fluid is below 20 F or above 150 F 2 Use a solid engine pump coup...

Page 12: ...ng Always wear safety glasses during operation or while performing any adjustments or repairs Conditions that Will Void Warranty 1 Failure to maintain proper fluid level in reservoir 2 Changing the re...

Page 13: ...ded Contact an authorized service dealer Hydraulic Filter Change the hydraulic filter every 50 hours of opera tion Use only a 10 micron hydraulic filter Order part number 723 0405 Beam and Splitting W...

Page 14: ...al pressure on all tires WARNING Excessive pressure when seating beads may cause tire rim as sembly to burst with force sufficient to cause serious injury Refer to sidewall of tire for recommended pre...

Page 15: ...r Log Splitter 4 Start the engine and let it run until the fuel lines and carburetor are empty 5 Remove spark plug Holding a rag over the cylinder hole pour approximately 1 2 ounce approximately one t...

Page 16: ...with CHOKE applied if so equipped 2 Spark plug wire loose 3 Blocked fuel line or stale fuel 4 Water or dirt in fuel system 5 Dirty air cleaner 6 Carburetor not adjusted properly Cylinder rod will not...

Page 17: ...nder low load conditions 1 Correct alignment as necessary 2 See authorized service dealer 3 See authorized service dealer 4 Flush and clean hydraulic system 5 Flush and clean hydraulic system 1 Engine...

Page 18: ...3 20 71 33 55 44 45 15 18 19 64 17 61 41 41 69 58 57 56 34 65 41 44 67 62 72 59 66 48 23 51 29 30 27 59 82 50 72 18 61 11 12 3 4 6 80 5 79 7 8 9 44 65 70 41 41 39 43 38 35 14 52 53 54 73 48 26 28 37 2...

Page 19: ...710 0650 TT Screw 5 16 18 x 875 41 712 04065 Flange Lock Nut 3 8 16 42 781 04129 Log Tray 43 681 04040 Frame Assembly 44 710 0521 Hex Bolt 3 8 16 x 3 45 719 0353 Coupling Shield 46 714 0122 Square Key...

Page 20: ...ts and normal deterioration of the exterior finish due to use or exposure d Service completed by someone other than an authorized service dealer e Troy Bilt does not extend any warranty for products s...

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