background image

16

6

Trouble 

Shooting

For repairs beyond 

the minor adjust-

ments listed here, 

contact an authorized 

service dealer. 

Cause

Problem

Remedy

Engine fails to start

1.  Spark plug wire disconnected.
2.  Fuel tank empty or stale fuel.
3.  Choke, if equipped, not in CHOKE 

position.

4.  Faulty spark plug.
5.  Blocked fuel line.
6.  Engine (if equipped with a primer) not 

primed properly.

7.  Throttle control lever not in correct 

starting position.

1.  Connect wire to spark plug.
2.  Fill tank with clean, fresh gasoline.
3.  Move choke to CHOKE position.

4.  Clean, adjust gap, or replace.
5.  Clean fuel line.
6.  Prime engine.
7.  Move throttle lever to FAST posi-

tion.

Engine runs erratic

1.  Move choke lever to OFF position.

2.  Connect and tighten spark  

plug wire.

3.  Clean fuel line; fill tank with clean, 

fresh (less than 30 days old) 
gasoline.

4.  Drain fuel tank. Refill with  

fresh fuel.

5.  Clean or replace air cleaner.
6.  See authorized service dealer.

1.  Unit running with CHOKE applied, if so 

equipped.

2.  Spark plug wire loose. 

3.  Blocked fuel line or stale fuel.

4.  Water or dirt in fuel system. 

5.  Dirty air cleaner.
6.  Carburetor not adjusted properly.

Cylinder rod will not 

move

1.  See authorized service dealer.
2.  Disconnect hydraulic hoses, 

remove shipping plugs, reconnect 
hoses.

3.  See operator’s manual for correct 

adjustment.

4.  Correct engine/pump alignment as 

necessary.

5.  See authorized service dealer.
6.  See authorized service dealer.
7.  Flush and clean hydraulic system.
8.  Check oil level.
9.  See authorized service dealer.
10.Flush and clean hydraulic system.

1.  Broken drive shaft.
2.  Shipping plugs left in hydraulic hoses.

3.  Set screws in coupling not adjusted 

properly.

4.  Loose shaft coupling.
5.  Gear sections damaged.
6.  Damaged relief valve.
7.  Hydraulic lines blocked.
8.  Incorrect oil level.
9.  Damaged directional valve.
10. Blocked directional valve. 

Engine Overheats

1.  Engine oil level low.
2.  Dirty air cleaner.
3.  Carburetor not adjusted properly.

1.  Fill crankcase with proper oil.
2.  Clean or replace air cleaner.
3.  See authorized service dealer.

Cause

Problem

Remedy

Hydraulic

Trouble 

Shooting

Summary of Contents for 24AF572B766

Page 1: ...ive working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on...

Page 2: ...pport Department or your Troy Bilt service dealer www troybilt com TROY BILT LLC P O BOX 361131 CLEVELAND OH 44136 866 840 6483 330 558 7220 Model Number Serial Number If you have difficulty assemblin...

Page 3: ...3 1 Safety Labels WARNING DO NOT remove safety or any labels from log splitter for any reason Safety Labels Found On Your Log Splitter...

Page 4: ...des Take appropriate firefighting equipment with you 14 This machine should be used for splitting wood only do not use it for any other purpose 15 Follow the instructions in the manual s provided with...

Page 5: ...turn until it leans against the beam and is stable b When splitting extra large or uneven logs the log must be stabilized with wooden shims or split wood between the log and end plate or ground 12 Al...

Page 6: ...bolts and hex nuts from the end of the tongue See Figure 3 2 2 Align the holes in the tongue with the holes in the tank bracket and secure with hardware just removed See Figure 3 2 NOTE High pressure...

Page 7: ...erfill 5 Replace vented dipstick securely tightening it until the top of the threads are flush with top of the pipe 6 Disconnect the spark plug and prime the pump by pulling the recoil starter as far...

Page 8: ...ated on the beam support latch bracket See Figure 4 1 Engine Controls See the accompanying engine manual for the location and function of the controls on the engine IMPORTANT Your log splitter is ship...

Page 9: ...ings on the machine and in this manual before operat ing Wear leather work gloves safety shoes ear protection and safety glasses when operating a log splitter Ensure safe footing Use extreme care when...

Page 10: ...eck fluid level regularly 2 Use an approved hydraulic fluid Approved fluids include Dexron III Mercon III automatic transmis sion fluid a 10 Weight AW hydraulic oil or Pro Mix AW 32 Hydraulic Oil 3 Us...

Page 11: ...nitial start up by turning over the engine with spark plug disconnected 13 Split wood along the grain lengthwise only Never 1 Use when fluid is below 20 F or above 150 F 2 Use a solid engine pump coup...

Page 12: ...ng Always wear safety glasses during operation or while performing any adjustments or repairs Conditions that Will Void Warranty 1 Failure to maintain proper fluid level in reservoir 2 Changing the re...

Page 13: ...ded Contact an authorized service dealer Hydraulic Filter Change the hydraulic filter every 50 hours of opera tion Use only a 10 micron hydraulic filter Order part number 723 0405 Beam and Splitting W...

Page 14: ...al pressure on all tires WARNING Excessive pressure when seating beads may cause tire rim as sembly to burst with force sufficient to cause serious injury Refer to sidewall of tire for recommended pre...

Page 15: ...r Log Splitter 4 Start the engine and let it run until the fuel lines and carburetor are empty 5 Remove spark plug Holding a rag over the cylinder hole pour approximately 1 2 ounce approximately one t...

Page 16: ...with CHOKE applied if so equipped 2 Spark plug wire loose 3 Blocked fuel line or stale fuel 4 Water or dirt in fuel system 5 Dirty air cleaner 6 Carburetor not adjusted properly Cylinder rod will not...

Page 17: ...nder low load conditions 1 Correct alignment as necessary 2 See authorized service dealer 3 See authorized service dealer 4 Flush and clean hydraulic system 5 Flush and clean hydraulic system 1 Engine...

Page 18: ...3 20 71 33 55 44 45 15 18 19 64 17 61 41 41 69 58 57 56 34 65 41 44 67 62 72 59 66 48 23 51 29 30 27 59 82 50 72 18 61 11 12 3 4 6 80 5 79 7 8 9 44 65 70 41 41 39 43 38 35 14 52 53 54 73 48 26 28 37 2...

Page 19: ...710 0650 TT Screw 5 16 18 x 875 41 712 04065 Flange Lock Nut 3 8 16 42 781 04129 Log Tray 43 681 04040 Frame Assembly 44 710 0521 Hex Bolt 3 8 16 x 3 45 719 0353 Coupling Shield 46 714 0122 Square Key...

Page 20: ...ts and normal deterioration of the exterior finish due to use or exposure d Service completed by someone other than an authorized service dealer e Troy Bilt does not extend any warranty for products s...

Reviews: