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17

6

Hydraulic

Trouble 

Shooting

For repairs beyond 

the minor adjust-

ments listed here, 

contact an authorized 

service dealer. 

Slow cylinder shaft 

speed while extending 

and retracting.

1.See authorized service dealer. 
2.  Make certain pump inlet hoses are 

clear and unblocked-use short, 
large diameter inlet hoses.

3.See authorized service dealer.
4.See authorized service dealer.
5.Check oil level.
6.Drain oil, clean reservoir, and refill.
7.See authorized service dealer.
8.See authorized service dealer.

1.  Gear sections damaged.
2.  Excessive pump inlet vacuum.

3.  Slow engine speed.
4.  Damaged relief valve.
5.  Incorrect oil level.
6.  Contaminated oil.
7.  Directional valve leaking internally.
8.  Internally damaged cylinder.

Leaking Cylinder

1.  See authorized service dealer.
2.  See authorized service dealer.

1.  Broken seals.
2.  Scored cylinder.

Engine stalls during 

splitting

1.  See authorized service dealer.
2.  Do not attempt to split wood 

against the grain or see authorized 
service dealer. 

1.  Low horsepower/weak engine.
2.  Overloaded cylinder.

Engine will not turn or 

stalls under low load 

conditions

1.  Correct alignment as necessary.
2.  See authorized service dealer.
3.  See authorized service dealer.
4.  Flush and clean hydraulic system.
5.  Flush and clean hydraulic system.

1.  Engine/pump misalignment.
2.  Frozen or seized pump.
3.  Low horsepower/weak engine.
4.  Hydraulic lines blocked.
5.  Blocked directional valve.

Engine runs but wood 

will not split or wood 

splits too slowly

1.  Small gear section damaged.
2.  Pump check valve leaking.
3.  Excessive pump inlet vacuum.

4.  Incorrect oil level.
5.  Contaminated oil.
6.  Directional valve leaking internally.
7.  Overloaded cylinder.
8.  Internally damaged cylinder.

1.  See authorized service dealer.
2.  See authorized service dealer.
3.  Make certain pump inlet hoses are 

clear and unblocked.

4.  Check oil level.
5.  Drain oil, clean reservoir, and refill.
6.  See authorized service dealer.
7.  Do not attempt to split wood 

against the grain.

8.  See authorized service dealer.

Cause

Problem

Remedy

Leaking pump shaft 

seal

1.  See authorized service dealer.
2.  Correct alignment as necessary.
3.  See authorized service dealer.
4.  See authorized service dealer.
5.  Make certain reservoir is properly 

vented.

1.  Broken drive shaft.
2.  Engine/pump misalignment.
3.  Gear sections damaged.
4.  Poorly positioned shaft seal.
5.  Plugged oil breather.

Summary of Contents for 24AF572B766

Page 1: ...ive working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on...

Page 2: ...pport Department or your Troy Bilt service dealer www troybilt com TROY BILT LLC P O BOX 361131 CLEVELAND OH 44136 866 840 6483 330 558 7220 Model Number Serial Number If you have difficulty assemblin...

Page 3: ...3 1 Safety Labels WARNING DO NOT remove safety or any labels from log splitter for any reason Safety Labels Found On Your Log Splitter...

Page 4: ...des Take appropriate firefighting equipment with you 14 This machine should be used for splitting wood only do not use it for any other purpose 15 Follow the instructions in the manual s provided with...

Page 5: ...turn until it leans against the beam and is stable b When splitting extra large or uneven logs the log must be stabilized with wooden shims or split wood between the log and end plate or ground 12 Al...

Page 6: ...bolts and hex nuts from the end of the tongue See Figure 3 2 2 Align the holes in the tongue with the holes in the tank bracket and secure with hardware just removed See Figure 3 2 NOTE High pressure...

Page 7: ...erfill 5 Replace vented dipstick securely tightening it until the top of the threads are flush with top of the pipe 6 Disconnect the spark plug and prime the pump by pulling the recoil starter as far...

Page 8: ...ated on the beam support latch bracket See Figure 4 1 Engine Controls See the accompanying engine manual for the location and function of the controls on the engine IMPORTANT Your log splitter is ship...

Page 9: ...ings on the machine and in this manual before operat ing Wear leather work gloves safety shoes ear protection and safety glasses when operating a log splitter Ensure safe footing Use extreme care when...

Page 10: ...eck fluid level regularly 2 Use an approved hydraulic fluid Approved fluids include Dexron III Mercon III automatic transmis sion fluid a 10 Weight AW hydraulic oil or Pro Mix AW 32 Hydraulic Oil 3 Us...

Page 11: ...nitial start up by turning over the engine with spark plug disconnected 13 Split wood along the grain lengthwise only Never 1 Use when fluid is below 20 F or above 150 F 2 Use a solid engine pump coup...

Page 12: ...ng Always wear safety glasses during operation or while performing any adjustments or repairs Conditions that Will Void Warranty 1 Failure to maintain proper fluid level in reservoir 2 Changing the re...

Page 13: ...ded Contact an authorized service dealer Hydraulic Filter Change the hydraulic filter every 50 hours of opera tion Use only a 10 micron hydraulic filter Order part number 723 0405 Beam and Splitting W...

Page 14: ...al pressure on all tires WARNING Excessive pressure when seating beads may cause tire rim as sembly to burst with force sufficient to cause serious injury Refer to sidewall of tire for recommended pre...

Page 15: ...r Log Splitter 4 Start the engine and let it run until the fuel lines and carburetor are empty 5 Remove spark plug Holding a rag over the cylinder hole pour approximately 1 2 ounce approximately one t...

Page 16: ...with CHOKE applied if so equipped 2 Spark plug wire loose 3 Blocked fuel line or stale fuel 4 Water or dirt in fuel system 5 Dirty air cleaner 6 Carburetor not adjusted properly Cylinder rod will not...

Page 17: ...nder low load conditions 1 Correct alignment as necessary 2 See authorized service dealer 3 See authorized service dealer 4 Flush and clean hydraulic system 5 Flush and clean hydraulic system 1 Engine...

Page 18: ...3 20 71 33 55 44 45 15 18 19 64 17 61 41 41 69 58 57 56 34 65 41 44 67 62 72 59 66 48 23 51 29 30 27 59 82 50 72 18 61 11 12 3 4 6 80 5 79 7 8 9 44 65 70 41 41 39 43 38 35 14 52 53 54 73 48 26 28 37 2...

Page 19: ...710 0650 TT Screw 5 16 18 x 875 41 712 04065 Flange Lock Nut 3 8 16 42 781 04129 Log Tray 43 681 04040 Frame Assembly 44 710 0521 Hex Bolt 3 8 16 x 3 45 719 0353 Coupling Shield 46 714 0122 Square Key...

Page 20: ...ts and normal deterioration of the exterior finish due to use or exposure d Service completed by someone other than an authorized service dealer e Troy Bilt does not extend any warranty for products s...

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