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Operating Manual – Electric Heaters TEH 200 / TEH 300 / TEH 400 Version 3.0

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Summary of Contents for TEH 200

Page 1: ...OPERATING MANUAL ELECTRIC HEATERS TEH 200 TEH 300 TEH 400 EN TRT BA TEH 200 300 400 TC 002 EN ...

Page 2: ......

Page 3: ...t the factory for perfect functionality multiple times However if faults in the functionality occur and cannot be remedied with the measures in the chapter Errors and faults please get in touch with your dealer or distributor When making a warranty claim supply the device number see the rear of the device When manufacturer s instructions or legal regulations have not been followed or after unautho...

Page 4: ... from filled tanks or basins The devices must not be operated when stacked on top of one another for storage Any unauthorised changes modifications or alterations to the device are forbidden Personnel qualifications People who use this device must be aware of the dangers that occur when working with electric heaters have read and understood the operating manual especially the Safety chapter Electr...

Page 5: ...our different temperature levels can be selected between 0 and 100 These are kept constant by the integrated controller with the maximum outlet temperature being reduced to approx 60 C 5 C Thanks to the two stage fan operation a higher temperature increase can be achieved by selecting the lower stage approx 2 3 of the nominal air volume The integrated electronically controlled control unit with ai...

Page 6: ...perform the transport by use of lifting gear Consider the centre of gravity when transporting the load The following should be observed after transporting the device Lock the swivel castors 5 Storage Store the cleaned device in a dry location and protect it against dust Before restarting the device check the condition of the power cable If there are doubts as to the sound condition contact the cus...

Page 7: ...a properly secured mains power socket Observe the rotating field clockwise rotation 2 Rotate the mains switch 9 to position I The control unit is activated The device is ready for operation The BEREIT STAND BY lamp 17 lights up 3 Select the desired temperature level via the selection step switch 13 Note Selecting the temperature level does not limit the electric current consumption from the mains ...

Page 8: ...ical control box may only be opened by instructed persons Only a qualified electrician is allowed to perform repair work on the electrical system 1 Open the cover flap at the electrical control box 12 Overtemperature protection For overheating protection the electric heater comes equipped with several safety elements Disconnection of the electric heating from the mains when falling below the minim...

Page 9: ...t can also be used to display the current parameters for volume flow pressure and temperature Additionally further faults are also indicated here For reading the control unit or operating hours counter first the electrical control box must be opened The current parameters and faults are indicated on the display 21 From the start screen the buttons A 23 and B 22 can be used to browse through the me...

Page 10: ...Fault in the air volume flow Pressure sensor has tripped Critical overtemperature Safety temperature limiter has tripped Note In case of all faults the heating is switched off but not disconnected from the mains After elimination of the fault it is to be acknowledged via the AUS OFF button 15 Reset Errors and faults Fault Cause Remedy Insufficient air flow rate Blocked filter Change filter Air res...

Page 11: ...n beforehand Switch off the device at the main switch Before any work detach the mains plug Maintenance tasks and repair work may only be performed by qualified electricians or Trotec Cleaning the housing Clean the device with a soft damp and lint free cloth Ensure that no moisture enters the housing Do not use any sprays solvents aggressive cleaning agents or abrasive cleaners Only use clean wate...

Page 12: ...cking for damage X Checking the safety temperature limiter x Checking of attachment screws X X Test run X Maintenance and care interval 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Checking of air inlets and outlets for dirt and foreign objects and cleaning if necessary Cleaning the exterior Visual inspection of the inside of the device for dirt Checking of air inlet grid and air filter for dirt and for...

Page 13: ...3 000 m h 6 000 m h 9 000 m h Temperature increase ΔT 25 C 25 C 25 C Step 3 Air flow rate 3 000 m h 6 000 m h 9 000 m h Temperature increase ΔT 40 C 40 C 40 C Step 4 Air flow rate 2 000 m h 4 000 m h 6 000 m h Temperature increase ΔT Step 5 Air flow rate 2 000 m h 4 000 m h 6 000 m h Temperature increase ΔT 20 C 20 C 20 C Step 6 Air flow rate 2 000 m h 4 000 m h 6 000 m h Temperature increase ΔT 4...

Page 14: ...ircuit diagram TEH 200 1Q1 125 A L3 L2 L1 PE L1 L2 L3 1F1 6 A 1F2 6 A 1F3 1G1 400V 50Hz 1F4 6 3A 2F1 6 A Freigabe Istwert Störung XT1 LQVSHLVXQJ 3 9 6WHFNHU hohe Drehzahl PE PE L L M a L3 Din1 L1 Ain2U GND L2 Din2 GND PE NO COM M1 xx A 6 7 5 8 4 9 3 10 2 11 1 12 D E C F B G A H ...

Page 15: ...ers TEH 200 TEH 300 TEH 400 Version 3 0 13 3F1 35 A 4F1 35 A L1 L2 L3 3R1 400V 20kW 4R1 400V 20kW PE 3Q1 1 3Q1 2 4Q1 1 4Q2 1 11 14 3K1 1 11 14 3K2 1 11 14 4K1 1 11 14 4K2 1 21 24 21 24 4 4 4 4 6 7 5 8 4 9 3 10 2 11 1 12 D E C F B G A H ...

Page 16: ...EH 300 TEH 400 Version 3 0 EN W 5S1 Sicherheitstemperaturbegrenzer L L 3K1 Freigabe Heizung 3R1 3K2 Freigabe Heizung 3R1 4K1 Freigabe Heizung 4R1 4K2 Freigabe Heizung 4R1 L M 3M1 M 3M2 M 4M1 M 4M2 L L STB 6 7 5 8 4 9 3 10 2 11 1 12 D E C F B G A H ...

Page 17: ...in 636 I2 Aus 636 I4 BCD 1 636 I5 BCD 2 636 I6 BCD 4 636 IB Störung Ventilator 636 IC STB 636 ID 636 IE delta P 636 I F Ansaugtemp 636 IG Austrittstemp 636 A1 24VDC L L 636 I3 6S1 6S2 L 4S3 STB Störung 6N2 6N3 delta P 6N1 hohe Drehzahl Istwert 6 7 5 8 4 9 3 10 2 11 1 12 D E C F B G A H ...

Page 18: ...Q8 636 Q2 636 Q3 636 Q4 636 Q5 636 Q6 636 L Freigabe h 6P1 L L 6H1 Nachlauf 6H2 Betrieb 6H8 Störung 5K1 21 22 6K1 2 21 22 5K1 2 21 24 11 12 5K1 1 6K1 11 14 11 12 6K1 6H3 Bereit 3Q1 3Q2 4Q1 4Q2 6S2 1 6S1 2 2SHUDWLRQ DXOW 5XQ RQ 4 4 4 4 LQ 6WDQG E 6 7 5 8 4 9 3 10 2 11 1 12 D E C F B G A H ...

Page 19: ...ram TEH 300 1Q1 125 A L3 L2 L1 PE L1 L2 L3 1F1 6 A 1F2 6 A 1F3 1G1 400V 50Hz 1F4 6 3A 2F1 25 A Freigabe Istwert Störung Störung XT1 LQVSHLVXQJ 3 9 hohe Drehzahl PE PE PE L L L L ï ï M a L3 Din1 L1 Ain2U GND L2 Din2 GND PE NO COM 2M1 8 3 A 6WHFNHU 6 7 5 8 4 9 3 10 2 11 1 12 D E C F B G A H ...

Page 20: ... 400V 20kW 4R1 400V 20kW PE 3Q1 1 3Q2 1 4Q1 1 4Q2 1 5F1 35 A 5F2 35 A 5R1 400V 20kW 5Q1A 1 5Q1B 1 5Q2A 1 11 14 3K1 1 11 14 3K2 1 21 24 11 14 4K1 1 11 14 5K1A 1 11 14 5K2A 1 11 14 5K2B 1 21 24 11 14 4K2 1 21 24 11 14 5K1B 1 21 24 5R2 400V 20kW 5Q2B 1 4 4 4 4 4 4 4 4 6 7 5 8 4 9 3 10 2 11 1 12 D E C F B G A H ...

Page 21: ...3 0 19 W 5S1 Sicherheitstemperaturbegrenzer L L 3K1 Freigabe Heizung 3R1 3K2 4K1 Freigabe Heizung 4R1 4K2 M 3M1 M 3M2 M 4M1 M 4M2 L STB 5K1A Freigabe Heizung 5R1 M 5M1A 5K1B M 5M1B 5K2A Freigabe Heizung 5R2 M 5M2A 5K2B M 5M2B L 6 7 5 8 4 9 3 10 2 11 1 12 D E C F B G A H ...

Page 22: ... 636 I2 Aus 636 I4 BCD 1 636 I5 BCD 2 636 I6 BCD 4 636 IB Störung Ventilator 636 IC STB 636 ID 636 IE delta P 636 I F Ansaugtemp 636 IG Austrittstemp 636 A1 24VDC L L 636 I3 6S1 6S2 L 4S3 STB Störung 6N2 6N3 delta P 6N1 hohe Drehzahl Istwert 6 6 6 7 5 8 4 9 3 10 2 11 1 12 D E C F B G A H ...

Page 23: ...6 Q7 L Freigabe h 6P1 L 6H1 Nachlauf 6H2 Betrieb 6H8 Störung 5K1 21 22 6K1 2 21 22 5K1 2 21 24 11 12 5K1 1 6K1 11 14 11 12 6K1 6H3 Bereit 3Q1 Heizung 3R1 3Q2 4Q1 Heizung 4R1 4Q2 6S2 1 6S1 2 5Q1A Heizung 5R1 5Q1B 5Q2A Heizung 5R2 5Q2B 4 4 4 4 4 4 4 4 LQ 5XQ RQ 2SHUDWLRQ DXOW 6WDQG E 6 6 6 7 5 8 4 9 3 10 2 11 1 12 D E C F B G A H ...

Page 24: ...Circuit diagram TEH 400 1Q1 250 A L3 L2 L1 PE L1 L2 L3 1F1 6 A 1F2 6 A 1F3 1G1 400V 50Hz 1F4 6 3A 2F1 25 A Freigabe Istwert Störung XT1 LQVSHLVXQJ 3 9 hohe Drehzahl PE PE L L ï ï M a L3 Din1 L1 Ain2U GND L2 Din2 GND PE NO COM 2M1 8 3 A 6 7 5 8 4 9 3 10 2 11 1 12 D E C F B G A H ...

Page 25: ... 400V 20kW 5Q1A 1 5Q1B 1 5Q2A 1 11 14 3K1 1 11 14 3K2 1 21 24 11 14 4K1 1 11 14 5K1A 1 11 14 5K4A 1 11 14 5K2A 1 11 14 5K2B 1 11 14 5K3A 1 21 24 11 14 4K2 1 21 24 11 14 5K1B 1 5F3 35 A 5F4 35 A 11 14 5K4B 1 21 24 21 24 21 24 11 14 5K3B 1 5R2 400V 20kW 5R3 400V 20kW 5Q2B 1 5Q3A 1 5Q3B 1 5R4 400V 20kW 5Q4A 1 5Q4B 1 4 4 4 4 4 4 4 4 4 4 4 4 6 7 5 8 4 9 3 10 2 11 1 12 D E C F B G A H ...

Page 26: ... L 3K1 Freigabe Heizung 3R1 3K2 4K1 Freigabe Heizung 4R1 4K2 M 3M1 M 3M2 M 4M1 M 4M2 L STB 5K1A Freigabe Heizung 5R1 M 5M1A 5K1B M 5M1B 5K2A Freigabe Heizung 5R2 M 5M2A 5K2B M 5M2B 5K3A Freigabe Heizung 5R3 M 5M3A 5K3B M 5M3B 5K4A Freigabe Heizung 5R4 M 5M4A 5K4B M 5M4B L 6 7 5 8 4 9 3 10 2 11 1 12 D E C F B G A H ...

Page 27: ... 636 I2 Aus 636 I4 BCD 1 636 I5 BCD 2 636 I6 BCD 4 636 IB Störung Ventilator 636 IC STB 636 ID 636 IE delta P 636 I F Ansaugtemp 636 IG Austrittstemp 636 A1 24VDC L L 636 I3 6S1 6S2 L 4S3 STB Störung 6N2 6N3 delta P 6N1 hohe Drehzahl Istwert 6 6 6 7 5 8 4 9 3 10 2 11 1 12 D E C F B G A H ...

Page 28: ...1 Nachlauf 6H2 Betrieb 6H8 Störung 5K1 21 22 6K1 2 21 22 5K1 2 21 24 11 12 5K1 1 6K1 11 14 11 12 6K1 6H3 Bereit 3Q1 Heizung 3R1 3Q2 4Q1 Heizung 4R1 4Q2 6S2 1 6S1 2 5Q1A Heizung 5R1 5Q1B 5Q2A Heizung 5R2 5Q2B 5Q3A Heizung 5R3 5Q3B 5Q4A Heizung 5R4 5Q4B 4 4 4 4 4 4 4 4 4 4 4 4 6WDQG E DXOW RSHUDWLRQ 5XQ RQ LQ 6 6 6 7 5 8 4 9 3 10 2 11 1 12 D E C F B G A H ...

Page 29: ... Electric Heaters TEH 200 TEH 300 TEH 400 Version 3 0 27 Exploded assembly drawing Note The position numbers of the spare parts differ from those describing the positions of other parts mentioned in this operating manual ...

Page 30: ...00 1449 P 1000 1449 P 1000 1449 10 Air filter P 1000 1563 P 1000 1563 P 1000 1563 4 11 Cam switch P 1000 1455 P 1000 1455 P 1000 1455 12 Trestle roller P 1000 1394 P 1000 1394 P 1000 1394 13 Lockable swivel castor P 1000 1393 P 1000 1393 P 1000 1393 14 Push button green P 1000 1443 P 1000 1443 P 1000 1443 15 Push button red P 1000 1444 P 1000 1444 P 1000 1444 16 Control cabinet filter TEH P 1000 1...

Page 31: ...mproper use installation maintenance etc or unauthorized changes of the factory supplied device version this declaration loses its legal validity Device version Electric heater Models TEH 200 TEH 300 TEH 400 Year of manufacture as of 2009 Applicable regulations 2006 42 EC 2004 108 EC 2011 65 EC Machinery Directive EMC Directive RoHS Applied harmonised standards EN 60335 2 30 EN 55014 1 2006 EN 138...

Page 32: ...Trotec GmbH Co KG Grebbener Str 7 D 52525 Heinsberg 49 2452 962 400 49 2452 962 200 info trotec com www trotec com ...

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