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Model:  01-1202-0000 

Multi-Head Towbar 

 

 

11/2006 

 Rev. 17 

- 2 - 

 

3.2 

TOWBAR CHECKLIST (continued) 

 

Inspect the towbar tube for cracks, gouges greater than 1/16 inch, and bends or deformities. 
A damaged or bent towbar should not be used. Contact Tronair for replacement. 

 

Check the casters to ensure the swivels operate freely and the bearings are not missing. 
Replace if needed. 

 

Ensure that the caster mounting fasteners are not loose or missing. Tighten or replace as 
required. 

 

Check the caster mounting plate and channel. If the caster mounting plate is bent or broken 
or if the channel welds are broken, contact Tronair for repairs. 

 

Inspect the lifting handle at the towing eye end. Replace or repair the handle if it is missing or 
damaged. Ensure the mounting fasteners are not loose or missing. Tighten or replace as 
required. 

 

Check the towbar undercarriage. Inflate the pneumatic tires to the proper pressure; fix any air 
leaks or replace if needed, ensure the wheels can rotate freely, wheel rims are not bent, and 
tire axle is not bent. Ensure mounting fasteners are not loose or missing; tighten or replace 
as required. Grease the tire axle every 90 days to 6 months. 

 

Inspect towing head attachment ball loc pin. Verify that the factory supplied ball loc pin is 
used; contact Tronair for replacement if required. Do not substitute without Tronair approval. 

 

WARNING! 

A damaged or bent towbar should not be used. Towbar should be repaired or replaced. 

 

WARNING! 

T

owbars should be used with category 1 tugs ONLY in accordance with AHM 995 

"Functional specifications for an aircraft tractor" Using a category 2 or higher tug may 
result in excessive loads and stresses being applied to the towbar and/or the aircraft. 
These excessive loads may cause failure of the towbar which could cause damage to the 
aircraft or personal injury.

 

 

3.3 

USAGE PROCEDURE 

3.3.1 

Aircraft Attachment 

CAUTION! 

It is recommended that your towbar to attached to the aircraft first, and then connected to the 
tug to avoid possible aircraft damage. 

 

3.3.2 

Tug Attachment 

CAUTION! 

Damage to the towbar or aircraft can result from an excessive towbar angle during towing 
operations. Reference Figure 1.
 

 

  Use a pintle height so that the towbar is as level as possible during towing. Also, the 

pintle hook height should prevent contact of the towbar with the ground during towing. 

Incorrect 

(Excessive Towbar Angle) 

Correct 

FIGURE 1 

Summary of Contents for 01-1202-0000

Page 1: ...1202 0000 Multi Head Towbar 11 2006 Rev 17 Includes Illustrated Parts List Tronair Inc 1740 Eber Road Holland Ohio 43528 9794 USA Telephone 419 866 6301 800 426 6301 Fax 419 867 0634 Web Site www tro...

Page 2: ......

Page 3: ...ear Assembly 1 3 2 Towbar Checklist 1 3 3 Usage Procedure 2 3 3 1 Aircraft Attachment 2 3 3 2 Tug Attachment 2 3 3 3 Couplers 3 3 2 4 Towing Operation 4 4 0 Training 4 4 1 Training Requirements 4 4 2...

Page 4: ...Model 01 1202 0000 Multi Head Towbar 11 2006 Rev 17 REVISION DATE TEXT AFFECTED 15 12 2003 pg 2 3 2 Warning added 16 11 2004 pg 1 Modified 3 2 Towbar Checklist 17 11 2006 Added CE standards...

Page 5: ...Model 01 1202 0000 Multi Head Towbar is used with the Tronair Series 500 Multi Heads for moving aircraft only To ensure safe operation please read the following statements and understand their meaning...

Page 6: ...replace as required Grease the tire axle every 90 days to 6 months Inspect towing head attachment ball loc pin Verify that the factory supplied ball loc pin is used contact Tronair for replacement if...

Page 7: ...t can result by towing or pushing an aircraft with an incorrect size eyebolt or pintle pin A correct size eyebolt will make contact with the pintle pin A gap between the eyebolt outside diameter and t...

Page 8: ...GRAM The employer provided operator training program should cover safety procedures concerning use of the towbar in and around the aircraft at the servicing location 4 3 OPERATOR TRAINING The operator...

Page 9: ...uct is to be returned a Return Material Authorization RMA number will be issued for reference purposes on any shipping documents Failure to obtain a RMA in advance of returning an item will result in...

Page 10: ...consists of Items 1 10 which are not sold separately 14 H 1026 12 0 Assembly Lanyard 1 15 G 1351 04 Rivet 1 8 diameter x long 1 16 G 1310 0848 Pin Ball Lok T diameter x 4 8 grip length 1 21 U 1000 Cas...

Page 11: ...N Flatwasher Narrow 1 K 1112 Kit Wheel Single Replacement consists of 18 U 1024 Wheel 1 19 G 1250 1100N Flatwasher 5 8 Narrow 1 4 4 4 420 G 1203 1105 Jamnut 5 8 18 Elastic 1 K 1460 Kit Shock Assembly...

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Page 13: ...APPENDIX I Declaration of Conformity...

Page 14: ......

Page 15: ...complied with by the machinery 98 37 EC Relevant standards complied with by the machinery EN ISO 12100 1 Identification of person empowered to sign on behalf of the manufacturer Quality Assurance Repr...

Page 16: ......

Page 17: ......

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