Trojan Technologies Aquafine DW Series Installation, Maintenance And Operation Manual Download Page 12

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installing the UV lamps:

single-ended units

Once is has been verified that there are no leaks in the
system, the unit is ready for UV lamp installation.

1. Turn off all power to the UV unit.

2. Depressurize the system.

3. Wear clean cotton gloves to prevent contamination of

the UV lamps.

4. Carefully remove the UV Lamp from the factory

packaging. Handle the lamp with care, as it is fragile.

5. Visually inspect all lamps for cracks or damage. Do

not install damaged lamps.

6. Using both hands, slowly insert the lamp into the

quartz sleeve by pushing it with one hand while
guiding it with the other in a level, horizontal
position. This is very important. If not installed
properly, lamp or quartz breakage will occur.

7. Twist the lamp into the locking mechanism of the

compression nut. This ensures the lamp is secure
within the chamber.

8. The lamp pins must be pushed down to fit securely

in the lamp socket connector.

9. Screw the lamp socket retainer cap clockwise into

place over the lamp socket. Only hand tightening
is required. Do not overtighten.

Step 6: Insert the UV lamp into the quartz sleeve

Step 6: UV lamp inserted

Step 9: Tighten the lamp socket retainer cap.

CAUTION!

 

Prior to energizing the ballasts and lamps, ensure there is no

water leaking into the quartz sleeves and compression nut cavities by

properly installing these components. Even a small leak can flood a

quartz sleeve and compression nut cavity.
During operation, high voltage is present at the lamp pins and recep-

tacles of the lamp connectors. Prolonged flooding of a quartz sleeve and

compression nut cavity can cause premature failure of the lamp due to

repeated arcing, overheating of the lamp connector cable, and may

result in a meltdown of the cable insulation.

Summary of Contents for Aquafine DW Series

Page 1: ...perated Aquafine ultraviolet treatment units will provide many years of service DW Series Installation Maintenance and Operation Manual Part No 109 1 This manual covers the preliminary installation op...

Page 2: ......

Page 3: ...Quartz Sleeves 9 10 Installing the Ultraviolet UV Lamps 11 12 Powering Up the Ultraviolet UV Unit 13 Monitoring Devices Lamps Operational Viewport 14 Maintenance Requirements 15 Cleaning the Unit 15...

Page 4: ...l codes 5 Properly ground the unit Failure to comply may result in severe or fatal electrical shock 6 Install the unit away from undue vibration that can damage the electrical components and UV lamps...

Page 5: ...5 Pretreating the water with appropriate filtration and or other devices may be necessary to bring the water quality up to acceptable UV transmission levels Only then should you install and operate th...

Page 6: ...warranty pleasefilloutand mailtheWarrantyRegistrationCardintheback pocketofthismanualandreturntoAquafineCustomer Service The following installation and operating conditions are considered hazardous or...

Page 7: ...our option and returned to sender prepaid Before returning any part contact Aquafine Corporation for return authorization and shipping instructions This guarantee is void if the equipment has not bee...

Page 8: ...cal components and cause premature failure of the UV lamps If your piping system is subject to impulse pressure resulting in a water hammer condition a surge tank or other means must be provided to re...

Page 9: ...aps to isolate any such susceptible material from direct exposure to the ultraviolet light Install the UV light traps to the inlet outlet of the UV treatment chamber prior to the connec tion of any no...

Page 10: ...wly push the sleeve through the chamber 8 Assemble the compression nut and o ring Place the o ring into the internal relief of the compression nut below the threaded area The o ring should fit into th...

Page 11: ...emble the compression nut and o ring Place the o ring into the internal relief of the compression nut below the threaded area The o ring should fit into the com pression nut 9 Place the compression nu...

Page 12: ...ion nut This ensures the lamp is secure within the chamber 8 The lamp pins must be pushed down to fit securely in the lamp socket connector 9 Screw the lamp socket retainer cap clockwise into place ov...

Page 13: ...e hand push the lamp socket boot onto the end of the ultraviolet lamp and connect the opposite lamp socket When properly attached a slight snap can be felt which indicates a proper connection Verify n...

Page 14: ...til a strong chlorine odor is detectable Leave this solution in all lines for at least four hours before purging Before flushing lines proceed to the next step since UV treated water must be used to r...

Page 15: ...p failure buzzer option For single ended units only The buzzer is an optional accessory that is activated when the UV lamp fails to operate Upon such condi tion the LED indicator will automatically tu...

Page 16: ...ays after use to see if any debris or film has settled on the outside If dirty follow these cleaning procedures 1 Turn off the main water to the unit 2 Disconnect the electrical power to the unit 3 Re...

Page 17: ...ballast by pulling it towards you Discard the old or defective ballast 6 Install the new ballast securing it with the bolt removed earlier 7 Tighten the bolt with 5 32 L shaped hex wrench 8 Reconnect...

Page 18: ...spillage 3 After the valve has been left fully open for three and one half minutes reduce the flow to a reasonable stream of water not less than 50 of full flow Continue flowing to drain three additi...

Page 19: ...18517 DW 5 Parts 1 Ballast 120 Volt 18855 2 UV lamps standard SE 254 mauve 19306 3 Quartz sleeves domed 19330 DW 8Single Ended SE Parts 1 UV lamps standard SE 254 mauve 17491 2 Quartz sleeves domed 1...

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