Triumph Sprint ST ABS Handbook Download Page 103

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103

Maintenance and Adjustment

Rear Indicator Bulb Replacement

1. Indicator lens
2. Lens screw

The lens on each indicator light is held in
place by a screw located in the body of the
light.

Release the screws and remove the lens to
gain access to the bulb for replacement.

Installation is the reverse of the removal
procedure.

Licence Plate Light

Bulb Replacement

Carefully remove the rubber bulb holder
from the back of the licence plate light unit
and remove the bulb.

Installation is the reverse of the removal
procedure.

ccoa

Caution

To avoid cable damage, do not pull the
bulb holder using the cables.

Caution

Ensure that the bulb holder is correctly
fitted to prevent water ingress.

Summary of Contents for Sprint ST ABS

Page 1: ...arly important information is presented in the following form Note This note symbol indicates points of particular interest for more efficient and convenient operation ccpx Warning This warning symbol...

Page 2: ...d Triumph dealer will have the necessary knowledge equipment and skills to maintain your Triumph motorcycle correctly To locate your nearest Triumph dealer visit the Triumph web site at www triumph co...

Page 3: ...the time of printing Triumph reserves the right to make changes at any time without prior notice or obligation Not to be reproduced wholly or in part without the written permission of Triumph Motorcyc...

Page 4: ...h section where in the case of the major sections a further table of contents will help you find the specific subject required Foreword 1 Warning Labels 10 Parts Identification 12 Serial Numbers 15 Ge...

Page 5: ...luggage must not exceed the maximum load limit of 215 kg Warning PETROL IS HIGHLY FLAMMABLE Always turn off the engine when refuelling Do not refuel or open the fuel filler cap while smoking or in th...

Page 6: ...in this foreword Remember in an accident a motorcycle does not give the same impact protection as a car Warning This Triumph motorcycle should be operated within the legal speed limits for the particu...

Page 7: ...r passenger s head comfortably and securely A brightly coloured helmet will increase a rider s or passenger s visibility to other operators of road vehicles An open face helmet offers some protection...

Page 8: ...en are likely to touch the motorcycle Do not park on soft ground or on a steeply inclined surface Parking under these conditions may cause the motorcycle to fall over For further details please refer...

Page 9: ...of motorcycle control and an accident 1 Bank angle indicator ccsm 1 Warning Ensure all equipment that is required by law is installed and functioning correctly The removal or alteration of the motorcy...

Page 10: ...to important safety information in this handbook Before riding ensure that all riders have understood and complied with all the information to which these labels relate Warning Label Locations 6 5 4 3...

Page 11: ...Warning Labels 11 WARNING LABELS Warning Label Locations continued ccou Daily Safety Checks page 43 Unleaded Fuel page 32 Helmet page 7 Coolant page 70 Engine Oil page 67 Fairing Stowage page 59...

Page 12: ...lamp 4 Rear light 5 Radiator Coolant pressure cap 6 Oil cooler 7 Drive chain 8 Side stand 9 Rear indicator 10 Gear change pedal 11 Front brake disc 12 Front brake caliper 13 Fuel tank 14 Fuel filler...

Page 13: ...ICATION 17 Battery 18 Tool kit 19 Rear brake disc 20 Rear brake caliper 21 Rear brake fluid reservoir 22 Rear brake pedal 23 Oil filler cap Dipstick 24 Clutch cable 25 Front fork 26 Rear suspension un...

Page 14: ...tch 4 Horn button 5 Direction indicator switch 6 Ignition switch 7 Front brake fluid reservoir 8 Front brake lever 9 Engine stop switch 10 Starter button 11 Tachometer 12 Speedometer 13 Warning lights...

Page 15: ...the frame It is also displayed on a plate riveted to the frame immediately behind the steering head Record the vehicle identification number in the space below Engine Serial Number The engine serial n...

Page 16: ...16 Serial Numbers This page intentionally left blank...

Page 17: ...aximum Speed 21 Trip Computer Operation 21 Trip Computer Reset 22 Clock Adjustment 22 Coolant Temperature Gauge 23 Fuel Gauge 24 Warning Lights 25 Direction Indicators 25 High Beam 25 Low Fuel 25 Neut...

Page 18: ...ction Indicator Switch 31 Horn Button 31 Pass Button 31 Fuel Requirement Refuelling 32 Fuel Grade 32 Fuel Tank Cap 33 Filling the Fuel Tank 33 Stands 34 Side Stand 34 Centre Stand 35 Lifting Handle 35...

Page 19: ...Low oil pressure warning light 10 High coolant temperature warning light 11 Engine management malfunction indicator light 12 ABS warning light ABS models only 13 Low fuel level indicator light 14 Neut...

Page 20: ...eter shows the distance that the motorcycle has travelled since the meter on display was last reset to zero Use the trip button to switch between the odometer and trip meter display modes Press the tr...

Page 21: ...indication of the probable distance that can be travelled on the remaining fuel in the tank Journey Distance The total distance travelled since the last reset Journey Time The total time elapsed sinc...

Page 22: ...ance journey time and average speed are reset at the same time Clock Adjustment 1 Clock display 2 Hours read out 3 Minutes read out 4 Scroll button 5 Set button To reset the clock select the clock dis...

Page 23: ...confirm the setting The display will cease to flash Coolant Temperature Gauge 1 Coolant temperature gauge The coolant temperature gauge indicates the temperature of the engine coolant When the ignitio...

Page 24: ...levels between full and empty When 2 bars are displayed the low fuel warning light will illuminate This indicates there are approximately 4 0 litres of fuel remaining in the tank and you should refuel...

Page 25: ...tachometer will illuminate The low oil pressure warning light in the tachometer will illuminate if the ignition is switched on without running the engine High Coolant Temperature Warning Light With t...

Page 26: ...s restarted If the indicator light becomes illuminated at any other time while riding it indicates that the ABS has a malfunction that requires investigation See also Braking on page 49 Alarm Indicato...

Page 27: ...and store the spare key and key number tag in a safe place away from the motorcycle Your authorised Triumph dealer can supply a replacement key cut from details of the key number or can cut a new key...

Page 28: ...Note Do not leave the steering lock in the P position for long periods of time as this will cause the battery to discharge P U S H P 1 3 4 2 5 Warning For reasons of security and safety always move th...

Page 29: ...ed positions with the triangular mark on the lever holder The distance from the handlebar grip to the released lever is shortest when set to number four and longest when set to number one Warning Do n...

Page 30: ...engine it does not turn off all the electrical circuits and may cause difficulty in restarting the engine due to a discharged battery Ordinarily only the ignition switch should be used to stop the eng...

Page 31: ...ight rear light and licence plate light all function automatically when the ignition is turned to the ON position Direction Indicator Switch When the indicator switch is pushed to the left or right an...

Page 32: ...amage the catalytic converter if fitted Warning To help reduce hazards associated with refuelling always observe the following fuel safety instructions Petrol fuel is highly flammable and can be explo...

Page 33: ...rial can contaminate the fuel Fill the fuel tank slowly to help prevent spillage Do not fill the tank to a level above the bottom of the filler neck This will ensure there is enough air space to allow...

Page 34: ...l is highly flammable any fuel leak or spillage or any failure to observe the safety advice given above may lead to a fire hazard which could cause damage to property and injury or death to persons Fu...

Page 35: ...oot finder part of the stand then lift the motorcycle up and to the rear using the lifting handle as a handhold For instructions on safe parking refer to the How to Ride the Motorcycle section Lifting...

Page 36: ...eat Fasteners 1 Seat fasteners The seat fasteners are located under the rear edge of the seat To remove the seat push back the rear edge of the seat and unscrew the exposed fasteners This will release...

Page 37: ...k barrel To lock release or open the panniers the key slot must align with the corresponding markings around the barrel as shown 1 Key slot shown in the LOCK position Caution To prevent damage to the...

Page 38: ...t fixed hook of the pannier with the front locating point on the rail The rear fixed hook should be above the pannier rail at this point 1 Pannier 2 Locating cup 3 Locating bracket Lower the rear fixe...

Page 39: ...te 3 Key To unlock the lid of the pannier insert the key and turn it to the OPEN position then press down on the press plate The lid can then be opened To lock the lid of the pannier turn the key to t...

Page 40: ...ew handling characteristics Operation when not familiar with the new characteristics of the motorcycle may result in loss of control and an accident Warning Never ride an accessory equipped motorcycle...

Page 41: ...A plug suitable for use with the accessory socket is available from your authorised Triumph dealer Warning Only operate this Triumph motorcycle at high speed in closed course on road competition or on...

Page 42: ...t 500 miles 800 kilometres Do not use full throttle Avoid high engine speeds at all times Avoid riding at one constant engine speed whether fast or slow for a long period of time Avoid aggressive star...

Page 43: ...and push the brake pedal to check for correct resistance Investigate any lever pedal where the travel is excessive before meeting resistance or if either control feels spongy in operation page 80 On...

Page 44: ...44 General Information This page intentionally left blank...

Page 45: ...46 To Start the Engine 46 Moving Off 47 Changing Gears 48 Braking 49 ABS Anti Lock Brake System models only 51 Parking 52 Considerations for High Speed Operation 54 General 54 Steering 54 Luggage 54...

Page 46: ...he tachometer and speedometer needles will quickly sweep from zero to maximum and then return to zero The instrument warning lights will illuminate and will then go off except those which normally rem...

Page 47: ...ling Warning Never start the engine or run the engine in a confined area Exhaust fumes are poisonous and can cause loss of consciousness and death within a short period of time Always operate your mot...

Page 48: ...ing Take care to avoid opening the throttle too far or too fast in any of the lower gears as this can lead to the front wheel lifting from the ground pulling a wheelie and to the rear tyre breaking tr...

Page 49: ...ttle more than the rear Change down or fully disengage the clutch as necessary to keep the engine from stalling Never lock the brakes as this may cause loss of control of the motorcycle and an acciden...

Page 50: ...o manoeuvre and stop will be reduced All of your actions should be smooth under these conditions Sudden acceleration braking or turning may cause loss of control and an accident Warning When descendin...

Page 51: ...efore maximising the effectiveness of the braking system in emergencies and when riding on slippery surfaces The potentially shorter braking distances ABS allows under certain conditions are not a sub...

Page 52: ...lateral sideways incline of greater than 6 and never park facing downhill Warning The ABS warning light will illuminate when the rear wheel is driven at high speed for more than 30 seconds when the mo...

Page 53: ...cause the motorcycle to fall over causing damage to property and personal injury Warning Petrol is extremely flammable and can be explosive under certain conditions If parking inside a garage or other...

Page 54: ...ther and traffic conditions Warning Only operate this Triumph motorcycle at high speed in closed course on road competition or on closed course racetracks High speed operation should only then be atte...

Page 55: ...eased fuel consumption that will result from high speed operation Engine Oil Make certain that the engine oil level is correct Ensure that the correct grade and type of oil is used when topping up Coo...

Page 56: ...56 How to Ride the Motorcycle This page intentionally left blank...

Page 57: ...fitted and any load carried Warning Do not install accessories or carry luggage that impairs the control of the motorcycle Make sure that you have not adversely affected the visibility of any lighting...

Page 58: ...does not interfere with the operation of the motorcycle To keep his or her feet on the passenger footrests and to firmly hold onto the seat strap or the rider s waist or hips Advise the passenger to l...

Page 59: ...the passenger seat is used to carry small objects they must not exceed 5 kg in weight must not impair control of the motorcycle must be securely attached and must not extend beyond the rear or sides o...

Page 60: ...60 Accessories and Loading This page intentionally left blank...

Page 61: ...oling System 70 Corrosion Inhibitors 70 Coolant Level Inspection 71 Coolant Level Adjustment 72 Coolant Change 72 Radiator and Hoses 73 Throttle Control 73 Inspection 74 Adjustment 74 Clutch 75 Inspec...

Page 62: ...Damping Unit 88 Spring Pre Load Adjustment 89 Tyres 89 Tyre Inflation Pressures 90 Tyre Wear 90 Minimum Recommended Tread Depth 90 Tyre Replacement 91 Battery 93 Battery Removal 94 Battery Disposal 94...

Page 63: ...ht 102 Direction Indicator Lights 102 Front Indicator Bulb Replacement 102 Rear Indicator Bulb Replacement 103 Licence Plate Light 103 Bulb Replacement 103 Cleaning 104 Preparation for Washing 104 Whe...

Page 64: ...in the scheduled maintenance chart Only an authorised Triumph dealer will have this knowledge and equipment Since incorrect or neglected maintenance can lead to a dangerous riding condition always hav...

Page 65: ...ngine oil renew Engine oil filter renew Valve clearances check adjust Air cleaner renew Engine and ABS ECMs check for stored DTCs Spark plugs check Spark plugs renew Throttle bodies balance Throttle c...

Page 66: ...wheel bearing lubricate Wheels inspect for damage Day Tyre wear tyre damage check Day Tyre pressures check adjust Day Clutch cable check adjust Day Secondary air injection system check clean Stand ch...

Page 67: ...Reconnect the battery positive red lead first Tighten the panel fixings to 3 Nm Tighten grab rail fixings to 27 Nm Engine Oil In order for the engine transmission and clutch to function correctly main...

Page 68: ...iller plug dipstick The oil level is indicated by lines on the filler plug dipstick When full the indicated oil level must be level with the upper marking on the dipstick If the oil level is below the...

Page 69: ...10 Nm Fill the engine to the maximum mark with a 10W 40 or 15W 50 semi or fully synthetic motorcycle engine oil that meets specification API SH or higher AND JASO MA Start the engine and allow it to...

Page 70: ...se oils may cause instant severe engine damage Cooling System To ensure efficient engine cooling check the coolant level each day before riding the motorcycle and top up the coolant if the level is lo...

Page 71: ...can also be checked from above by looking down to the left Check the coolant level in the expansion tank The coolant level must be between the MAX and MIN marks If the coolant is below the minimum le...

Page 72: ...e level in the radiator and top up if necessary In an emergency water alone can be added to the cooling system However the coolant must then be changed and returned to the correct mixture ratio using...

Page 73: ...ion Using high pressure water sprays such as from a car wash facility or household pressure washer can damage the radiator fins cause leaks and impair the radiator s efficiency Do not obstruct or defl...

Page 74: ...djuster at the twist grip end such that it has an equal amount of adjustment in each direction Rotate the opening cable adjuster at the throttle body end of the cable to give 2 3 mm of play at the twi...

Page 75: ...n Clutch 1 Clutch lever 2 2 3 mm The motorcycle is equipped with a cable operated clutch If the clutch lever has excessive free play the clutch may not disengage fully This will cause difficulty in ch...

Page 76: ...and to prevent excessive wear the drive chain must be checked adjusted and lubricated in accordance with scheduled maintenance requirements Checking adjustment and lubrication must be carried out more...

Page 77: ...oil If the chain is especially dirty clean first and then apply oil as mentioned above Chain Free Movement Inspection 1 Maximum movement position Park the motorcycle on the side stand Rotate the rear...

Page 78: ...adjust if necessary Check the rear brake effectiveness Warning Operation of the motorcycle with an insecure rear hub eccentric adjuster clamp bolt may result in impaired stability and handling of the...

Page 79: ...ckets for unevenly or excessively worn or damaged teeth If there is any irregularity have the drive chain and or the sprockets replaced by an authorised Triumph dealer Replace the chain guards ccmw 2...

Page 80: ...the front and rear brakes cbmz 1 2 Warning Brake pads must always be replaced as a wheel set At the front where two calipers are fitted on the same wheel replace all the brake pads in both calipers Re...

Page 81: ...irements Always use new brake fluid from a sealed container and never use fluid from an unsealed container or from one which has been previously opened Do not mix different brands or grades of brake f...

Page 82: ...ll the reservoir to the upper level line using new DOT 4 fluid from a sealed container Refit the reservoir cover ensuring that the diaphragm seal is correctly fitted Refit the safety clip jajc 3 1 2 W...

Page 83: ...fluid from a sealed container Refit the reservoir cap ensuring that the diaphragm seal is correctly fitted Refit the starter solenoid main fuse assembly Reconnect the battery positive red lead first R...

Page 84: ...ng solvents such as alcohol acetone carbon tetrachloride etc will damage the windscreen Never allow these products to contact the windscreen Warning Never attempt to clean the windscreen while the mot...

Page 85: ...ngs Inspection If the wheel bearings in the front or rear wheel allow play in the wheel hub are noisy or if the wheel does not turn smoothly have your authorised Triumph dealer inspect the wheel beari...

Page 86: ...on the motorcycle on level ground While holding the handlebars and applying the front brake pump the forks up and down several times If roughness or excessive stiffness is detected consult your author...

Page 87: ...REAR Spring Pre Load Rebound Damping Spring Pre Load Solo Riding Standard 10 1 50 25 00 Softer 11 2 00 29 00 Firmer 9 1 00 21 00 Rider and Passenger or Rider and Luggage 8 9 0 50 15 00 Rider Passenger...

Page 88: ...r Suspension Adjustment The rear suspension unit is adjustable for rebound damping and spring pre load Rebound Damping Unit 1 Rebound damping adjuster The rebound damping adjuster is located at the bo...

Page 89: ...to increase or anti clockwise to decrease Note The settings are all measured by the number of adjuster clicks out from the fully screwed in position The motorcycle is delivered from the factory with...

Page 90: ...ed Tread Depth In accordance with the periodic maintenance chart measure the depth of the tread with a depth gauge and replace any tyre that has worn to or beyond the minimum allowable tread depth spe...

Page 91: ...in any other circumstances is dangerous and will lead to loss of motorcycle control and an accident Warning Operation with excessively worn tyres is hazardous and will adversely affect traction stabi...

Page 92: ...aler who will arrange for the tyres to be selected in a correct combination from the approved list and fitted according to the tyre manufacturer s instructions When tyres are replaced allow time for t...

Page 93: ...some circumstances the battery can give off explosive gases keep sparks flames and cigarettes away Provide adequate ventilation when charging or using the battery in an enclosed space The battery cont...

Page 94: ...other than checking the Voltage and routine recharging when required such as during storage It is not possible to adjust the battery acid level in the battery the sealing strip must not be removed Ba...

Page 95: ...manent damage is not covered by the motorcycle warranty as it is not due to a manufacturing defect Keeping the battery fully charged reduces the likelihood of it freezing in cold conditions Allowing a...

Page 96: ...strap Refit the seat Fuse Box 1 Fuse box Note Numbers shown in the diagram correspond to the fuse position numbers in the table overleaf The fuse box is located beneath a removable panel on the right...

Page 97: ...tems protected by that fuse become inoperative When checking for a blown fuse use the table below to establish which fuse has blown 2 20 20 10 10 20 10 10 20 15 1 2 3 4 5 6 7 8 9 10 11 10 20 10 1 2 20...

Page 98: ...st road speed to suit the visibility and weather conditions in which the motorcycle is being operated Ensure that the beams are adjusted to illuminate the road surface sufficiently far ahead without d...

Page 99: ...e it Remove the screws securing the cover panel and remove the panel The adjustment screw is now accessible Switch the main beam on Turn the vertical adjustment screw clockwise to raise the beam or an...

Page 100: ...ise to move the beam to the left Switch the headlights off when the beam settings are satisfactory Refit the cover and filler panels Dipped Headlight Bulb Replacement It is not necessary to remove the...

Page 101: ...ion is the reverse of the removal procedure Position Lamp Bulb Replacement The position lamp is fitted within the headlight aperture Carefully remove the rubber bulb holder from the back of the positi...

Page 102: ...the bulb holder Carefully remove the rubber bulb holder and detach the bulb Installation is the reverse of the removal procedure Warning Riding the motorcycle with defective brake lights is illegal a...

Page 103: ...to the bulb for replacement Installation is the reverse of the removal procedure Licence Plate Light Bulb Replacement Carefully remove the rubber bulb holder from the back of the licence plate light u...

Page 104: ...le with tape Remove any items of jewellery such as rings watches zips or belt buckles which may scratch or otherwise damage painted or polished surfaces Use separate cleaning sponges or cleaning cloth...

Page 105: ...not contain abrasive or caustic elements Clean aluminium items regularly in particular after use in inclement weather where the components must be hand washed and dried each time the machine is used W...

Page 106: ...ter enters the exhausts Drying Dry the exhaust system as far as possible with a soft cloth Do not run the engine to dry the system or spotting will occur Protecting When the exhaust system is dry rub...

Page 107: ...ill be able to offer you local advice on all unpainted metal surfaces to prevent rusting Prevent oil from getting on rubber parts brake discs or in the brake calipers Lubricate and if necessary adjust...

Page 108: ...ly Safety Checks section Before starting the engine remove the spark plugs from each cylinder Put the side stand down Crank the engine on the starter motor several times until the oil pressure light g...

Page 109: ...8 in Wheelbase 1 457 mm 57 4 in Seat Height 805 mm 31 7 in Weights Dry Weight 210 kg 462 lbs Maximum Payload 215 kg 473 lbs Engine Type In line 3 cyl Displacement 1050 cc Bore x Stroke 79 x 71 4 mm C...

Page 110: ...ation Wet sump Cooling Coolant Type Mobil Antifreeze Water Anti freeze ratio 50 50 Coolant Capacity 2 3 litres Thermostat Opens nominal 85 88 C Fuel System Type Electronic Fuel Injection Injectors Twi...

Page 111: ...Plug Gap 0 7 mm Gap Tolerance 0 05 0 1 mm Transmission Transmission Type 6 Speed Constant Mesh Clutch Type Wet Multi Plate Final Drive Chain DID X Ring Endless Primary Drive Ratio 1 750 105 60 Gear Ra...

Page 112: ...ront Bridgestone BT020 NN 120 70ZR17 Rear Bridgestone BT020 NN 180 55ZR17 Option 3 Front Metzeler Roadtec Z6 120 70ZR17 Rear Metzeler Roadtec Z6C 180 55ZR17 Warning Use the recommended tyres ONLY in t...

Page 113: ...il Filter 10 Nm Oil Drain Plug 25 Nm Spark Plug 12 Nm Rear Wheel Eccentric Clamp Bolt 55 Nm Fluids and Lubricants Engine Oil Semi or fully synthetic 10W 40 or 15W 50 motorcycle engine oil which meets...

Page 114: ...Specifications 114 This page intentionally left blank...

Page 115: ...Coolant Change 72 Corrosion Inhibitors 70 Level Adjustment 72 Level Inspection 71 Radiator Hoses 73 Temperature Gauge 23 D Dimensions 109 Drive Chain 76 Chain Lubrication 77 Movement Adjustment 78 Mo...

Page 116: ...2 Performance 110 R Rear Light 102 Right Handlebar Switches 30 Engine Stop Switch 30 S Safety 5 Fuel and Exhaust Fumes 5 Handlebars and Footrests 7 Helmet and Clothing 7 Maintenance Equipment 9 Motorc...

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Triumph Sprint ST ABS, Handbook

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