Triple S JAGUAR 20R Owner'S Manual Download Page 2

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Summary of Contents for JAGUAR 20R

Page 1: ...E RECORD THE FOLLOWING IMPORTANT INFORMATION MODEL __________________________________________ SERIAL NUMBER _________________________________ DATE PURCHASED ________________________________ PURCHASED FROM _______________________________ JAGUAR 20R ...

Page 2: ......

Page 3: ...NTROL PANEL 5 LED SCREEN DISPLAY INFORMATION 5 DISPLAY WINDOW OF CHARGER INDICATON LIGHT 5 TECHNICAL PARAMETERS 6 CIRCUIT DIAGRAM OPERATING GUIDE INSTALLING AND SETTING OF NEW MACHINE BATTERY EMERGENCY BRAKING BRUSH PAD INSTALLATION AND UNINSTALLATION ADJUSTING THE BALANCE OF SQUEEGEE 10 SOLUTION TANK FILLING MACHINE START AND STOP 11 MACHINE OPERATION SCRUBBING AND DRYING 12 TANK EMPTYING 13 AFTE...

Page 4: ...anual or for any further information The operators must not perform procedures that should be done by qualified technicians observance of this prohibition HOW TO KEEP THIS MANUAL cause any damage to it ACCESSORIES AND MAINTENANCE All the necessary operation maintenance and repair procedures must be performed by qualified personnel CHANGES AND IMPROVEMENTS continuous improvement of the and improve ...

Page 5: ...for performing GENERAL SAFETY INSTRUCTION Specific warnings and cautions to inform about potential damages to people and machine are shown below DANGER This machine must be operated by trained and authorized personnel according to guidance of the manual Before performing any cleaning maintenance repair or replacement procedure read all the instructions carefully ensure to turn the machine OFF and ...

Page 6: ...achine with direct or pressured water jets or with corrosive substances Do not bump into shelves or scaffoldings especially where there is a risk of falling objects Do not lean liquid containers on the machine use the relevant can holder To avoid damaging the floor do not allow the brush pad to operate while the machine is stationary In case of fire use a dry powder fire extinguisher Do not use li...

Page 7: ...mbly 14 Solution outlet cover 15 Sewage drain hose 16 Water inlet cover 17 Solution tank 18 Squeegee adjustment knob 19 Vacuum hose 20 Squeegee knob 21 Control panel 22 Emergency switch 23 Squeegee lifting lowering lever 24 Accelerate pedal 25 Front bumper 26 Solution level indicator 27 Right support bracket 28 Battery 29 Drive motor 30 Brake block bracket 31 Squeegee hasp 1 2 3 4 5 6 7 8 9 10 11 ...

Page 8: ...Battery voltage lower than 18V U 25 5 Battery voltage is 25 5V ERR 01 Squeegee is not lifted when machine turns backward DISPLAY WINDOW OF CHARGER INDICATON LIGHT as shown in Figure 2 1 At the beginning of charging the Yellow LED 48 twinkles the red LED 47 and green LED 49 turn on for a second on the red LED turns off and then the green LED twinkles a few times before the red LED on charger is nor...

Page 9: ...dth without squeegee Machine weight with empty tanks without batteries 140 lbs Gross vehicle weight GVW Kg Shipping weight 245 Kg Solution tank capacity 72 Liter Recovery tank capacity 73 Liter Vacuum motor power 400 Watt Vacuum capacity 1223 mm H O 48 inch H O Climbing capacity Max 10 10 Front wheel diameter 175 mm Rear wheel diameter 230 mm Sound level 69 dB A 69 dB A Solution water Flow 0 84 Wo...

Page 10: ...7 CIRCUIT DIAGRAM ...

Page 11: ...in one of following battery modes A WET or GEL AGM batteries are already installed and ready to be used 1 Check the batteries and connect the battery connector to the machine 2 Insert the key switch 40 and turn to on If the green light 48 turns on batteries are full charged If the yellow or red light 47 or 48 turns it on the batteries must be charged B Without Batteries 1 If your machine isn t equ...

Page 12: ...Carefully put the batteries into the compartment then install them correctly 10 Route and install the battery cable as shown in Figure 3 then carefully tighten the nut on each battery terminal 11 Place the protection cap on each terminal then connect the battery connector 12 Carefully lower the recovery tank 3 Charging the Batteries 13 Charging the batteries Refer to MAINTENANCE chapters EMERGENCY...

Page 13: ...UEEGEE 1 Install the squeegee 13 and fasten the squeegee knob 20 then connect the vacuum hose 19 to the squeegee 2 Adjust the squeegee by squeegee adjusting handle A Figure 7 a If there is gap between the ground and middle section of rear squeegee blade B adjust the knob A in counterclockwise direction F until all section of rear s b If there is gap between the ground and both end section of rear ...

Page 14: ...ed and LED screen show Error information 4 Lower the brush assembly to the floor NOTE Make sure to turn off brush button before brush assembly is lifted and lift the brush assembly before machine steers forward backward 5 6 Depress the accelerate pedal R operate the machine forward or backward by steering wheel N together with forward backward switch H you can adjust speed by speed adjusting knob ...

Page 15: ...ush pad place NOTE For correct scrubbing drying of floors at the sides of walls we suggest to go near the walls with right 11 Battery charging during the work When there is green light A Figure 12 on the batteries have enough power for the machine to work normally when all the green lights off the yellow light C Figure 12 is on the power of batteries are too low please charge the batteries when th...

Page 16: ...the machine to the appointed disposal area 5 Empty the recovery tank with the drain hose D Then rinse the tank with clean water CAUTION When draining the wastewater the drain hose must be folded A Figure 14 and put to a low position B Figure 14 before opening the drain hose cover Do not make the outlet of the drain hose upward to drain the water vertically in order to avoid wastewater spilling ont...

Page 17: ...describes the general and common maintenance procedures For other maintenance procedures that are in below maintenance schedule table please refer to the Service Manual SCHEDULED MAINTENANCE TABLE CAUTION The procedure marked with 1 must be performed when the machine is used after 9 hours for the first time The procedure marked with Procedure Daily after each use Weekly Yearly Battery charging Squ...

Page 18: ... for battery charging 6 Connect the battery charger cable A Figure 17 to the electric mains G and then all machine functions except charging are cut off automatically The normally on red LED B states that the machine is in process of charging 7 The batteries are fully charged when the green LED C becomes on 8 Disconnect battery charge cable from electric mains after charging is completed and then ...

Page 19: ...CHECK AND REPLACEMENT 1 Clean the steel or the aluminum squeegee as shown in the previous paragraph 2 Check that the edges E Figure 21 of the front blade C and the edges F of the rear blade D lay down on the same level along their length if necessary adjust their height according to the following procedure Remove the tie rod G disengage the fasteners M and adjust the rear blade D then engage the f...

Page 20: ...me E and then align the mark groove L of the bottom cap F of the float ball filter with the mark groove L of the float filter support frame E Screw the bottom cap of the float ball filter tight and fix the filter sponge I onto the float filter support frame E Finally connect it to the sewage suction hose M 6 Inspect the integrity of the tank sealing strip NOTE Tank sealing strip G makes to produce...

Page 21: ...tery connector is disconnected Connect the battery connector The batteries are completely discharged Charge the batteries red battery capacity warning light turns on C8 The batteries level is too low Charge the batteries forward backward The control circuit board fault Replace the control circuit board The drive motor controller fault Refer to DRIVE MOTOR ERROR INDICATOR INFORMATION The operator n...

Page 22: ... 1 Temperature 80 C or 10 C 2 Excessive load on vehicle 3 Operation in extreme environments 4 Electromagnetic brake not releasing 1 2 THROTTLE FAULT 1 Throttle input wire open or shorted 2 Throttle pot defective 3 Wrong throttle type selected 1 3 SPEED POT FAULT 1 Speed limit pot wire s broken or shorted 2 Broken speed limit pot 1 4 1 Battery voltage 17 volts 2 Bad connection at battery or control...

Page 23: ...ttery terminals NOTE The machine which is equipped with on board charger will not be operated when the on board charger SCRAPPING Scrap the machine by the qualified waste treatment institution Before the machine is scrapped please take away and segregate below subassembly that relevant laws and regulations request must be disposed in appropriate way Battery Brush Pad holder Plastic hose and plasti...

Page 24: ... CHASSIS AND BUMPER ASSEMBLY FRONT WHEEL ASSEMBLY DIRECTION CONTROL ASSEMBLY FRONT MAIN FRAME ASSEMBLY CONTROL HOUSING ASSEMBLY 34 35 BRUSH ASSEMBLY 36 37 SOLUTION TANK ASSEMBLY 38 39 ELECTRIC PARTS ASSEMBLY 40 41 RECOVERY TANK ASSEMBLY SQUEEGEE BRACKET ASSEMBLY 44 45 SQUEEGEE ASSEMBLY 46 47 ELECTRIC PARTS 48 49 OTHER ELECTRIC PARTS ASSEMBLY 50 51 PART LIST MAIN C WEAR AND TEAR PARTS WIRING DIAGRA...

Page 25: ...22 PART LIST ...

Page 26: ... BUMPER ASSEMBLY 1 7 FRONT MAIN FRAME ASSEMBLY 1 8 FRONT HOUSING ASSEMBLY 1 9 DIRECTION CONTROL ASSEMBLY 1 10 RECOVERY TANK COVER ASSEMBLY 1 11 RECVOERY TANK ASSEMBLY 1 12 SOLUTION TANK ASSEMBLY 1 13 BATTERIES 2 14 DRIVE MOTOR AND REAR WHEEL ASSEMBLY 1 15 SQUEEGEE BRACKET ASSEMBLY 1 16 SQUEEGEE ASSEMBLY 1 17 BRUSH ASSEMBLY 1 PART LIST COMPLETE ASSEMBLY 1 ...

Page 27: ...24 PART LIST ...

Page 28: ...PER ASSEMBLY Item Part No Description Qty 1 1 1 4 VR25016 ROTARY BRACKET KIT 1 5 VR25027 SPRING 1 6 VR23000 CHASSIS 1 7 VR23057 MICROSWITCH KIT 1 8 VR23058 RIGHT BUMPER KIT 1 9 VS10206 BATTERY CONNECTIONS 1 1 11 VR23060 BATTERY BRACKET KIT 1 12 VR11003 SQUEEGEE LIFT RESTORATION SPRING 1 13 VR23059 SQUEEGEE LIFT BRACKET KIT 1 ...

Page 29: ...26 PART LIST ...

Page 30: ...T WHEEL FIXED PILLARS 1 4 VR23062 KIT HARDWARE FRONT WHEEL BRACKET 1 5 VR23039 FIXED BEARING RING 1 6 VR23047 KIT CONTACTOR 1 7 VR23037 BEARING 2 8 VR23034 BIG GEAR 1 9 VR23031 FRONT WHEEL BRACKET 1 10 VR23030 FRONT WHEEL 1 11 VR23054 KIT WHEEL FIXED 1 12 VR23043 FRONT WHEEL ASSEMBLY 1 FRONT WHEEL ASSEMBLY PART LIST ...

Page 31: ...28 PART LIST ...

Page 32: ...27025 KIT MOTOR BRAKE 1 5 VR27024 CARBON BRUSH 2 6 VR27020 MOTOR TRACTION 1 7 VR23049 KIT MOTOR TRACTION 1 8 VR27023 MOTOR SHAFT SHORT 1 9 VF14075 BEARING 3 10 VR23050 KIT TRACTION MOUNT 3 11 VR27100 WATERPROOF CASE 1 1 13 VR23051 KIT WATERPROOF BOARD 1 14 VR23044 DRIVE MOTOR AND REAR WHEEL ASSEMBLY 1 PART LIST DRIVE MOTOR AND REAR WHEEL ASSEMBLY ...

Page 33: ...30 PART LIST ...

Page 34: ...WHEEL LOGO 7 1 PART LIST DIRECTION CONTROL ASSEMBLY Item Part No Description Qty 1 1 1 3 VR24085 KIT STEERING WHEEL LOCK 1 4 VR24011 RUBBER SLEEVE STEERING WHEEL 1 5 VR24010 UP SHAFT STEERING WHEEL 1 6 VR10040 KIT UNIVERSAL JOINT 1 8 VR24087 KIT BEARING WITH BRACKET 1 9 VR24086 KIT GEAR 1 ...

Page 35: ...32 PART LIST ...

Page 36: ...rt No Description Qty 1 VR24071 KIT BEARING BASE 1 2 VR24072 KIT SQUEEGEE SWITCH 1 3 VR24073 KIT HANDLE SQUEEGEE LIFT 1 4 VR24074 KIT CABLE GUIDE WHEEL SQUEEGEE LIFT 1 5 VR24075 KIT FRONT FRAME 1 6 VR24076 KIT HORN 1 7 VR24021 CABLE SQUEEGEE LIFT 1 ...

Page 37: ...34 PART LIST ...

Page 38: ...PANEL 1 VR24078 KIT CONTROL PCB EU VERSION 1 VR24089 KIT CONTROL PCB US VERSION 1 3 VR15200 KIT USB COVER 1 1 1 1 7 146 2887 000 KEY 1 8 9100001354 KEY SWITCH 1 9 VR24001 CONTROL PANEL DECAL 1 10 VR15110 FORWARD OR REVERSE BUTTON 1 11 VR24079 SPEED POTENTIOMETER 1 1 13 VR24082 KIT PHONE STORAGE 1 14 VR24083 KIT CONTROL HOUSING 1 PART LIST CONTROL HOUSING ASSEMBLY 2 ...

Page 39: ...36 PART LIST ...

Page 40: ...25042 KIT BRUSH LIFT ARM CONNECTION 1 6 VR25043 KIT BRUSH LIFT ARM 1 7 VR25044 KIT BUMPER WHEEL 1 8 VR25045 KIT BRUSH DECK 1 9 VR25046 KIT PLATE DRIVE 1 10 VR25014 KIT BRUSH 1 1 12 VF89116 CARBON BRUSH 4 13 VR25047 TUBE KIT 1 14 VR25030 SOLENOID VALVE 1 15 VR25022 PAD DRIVER 20 1 16 VS10516 STEP SCREW 6 17 VR25026 LEFT BRUSH SKIRT HEADWARE KIT 1 18 VR25025 RIGHT BRUSH SKIRT HEADWARE KIT 1 OPTIONAL...

Page 41: ...38 PART LIST ...

Page 42: ...ROL PEDAL 1 3 VR21037 KIT INPUT CONNECTION CABLE 1 4 VR21038 KIT SOLUTION TANK 1 5 VR21039 KIT WIRE CLAMP 1 1 7 VR21040 KIT HOSE CLAMP 1 8 VF90536 KIT OUTLET COVER 1 9 VR13430 SWITCH SOLUTION TANK WATER LEVEL 1 10 VR21041 KIT WATERPROOF BOARD 1 11 VF90608 FILTER INSERT 1 12 VF90621 FILTER 1 13 VR21042 HOSE ADAPTOR 1 14 VR21043 KIT FILTER PROTECTION 1 ...

Page 43: ...40 PART LIST ...

Page 44: ... VF89724 BATTERY CHARGING CABLE US 1 VR21057 KIT CHARGER US VERSION 1 3 VR21044 KIT FIX BRACKET 1 4 ZD48320 BREAKER 3 5 VR21045 KIT RELAY 2 6 VR21046 KIT ELECTRIC PARTS MOUNTING PLATE 1 7 VR21047 KIT CONNECT WIRE POLE 2 8 VR21048 KIT DRIVE MOTOR CONTROL 1 9 VR21049 KIT CONTACTOR 1 1 1 1 PART LIST ELECTRIC PARTS ASSEMBLY 1 2 ...

Page 45: ...42 PART LIST ...

Page 46: ...COVERY TANK 1 7 VR22015 CABLE CLAMP 1 1 9 VF90520 VACUUM MOTOR 1 10 VF90522 CARBON BRUSH 2 11 VR27100 WATERPROOF CASE 1 12 VS10112 GASKET VACUUM MOTOR KIT 1 13 VS10113 VACUUM MOTOR COVER KIT 1 14 VS10110 ELBOW ADAPTOR KIT 1 15 VF90534 FLOAT KIT 1 16 VR22019 1 17 VR17160 WARNING LIGHT KIT 1 1 19 VR17605 SQUEEGEE HOOK KIT 1 20 VR22017 CLAMP DRAIN HOSE KIT 1 21 VR22018 HINGE KIT 2 22 VA20304 CLAMP 2 ...

Page 47: ...44 PART LIST ...

Page 48: ... Part No Description Qty 1 VR26014 KIT SQUEEGEE LIFT CHAIN 1 2 VR26015 KIT SQUEEGEE BRACKET 1 3 VR26016 KIT SQUEEGEE MOUNTING PIVOT 1 5 VR26018 KIT SQUEEGEE ADJUSTMENT BRACKET 1 6 VR26006 SQUEEGEE BRACKET ASSEMBLY 1 SQUEEGEE BRACKET ASSEMBLY PART LIST ...

Page 49: ...46 PART LIST ...

Page 50: ... No Description Qty 1 VF90138 STRAP KIT REAR SQUEEGEE 1 1 3 VR26019 WHEEL KIT BUMPER 2 4 VF81210 KNOB 2 5 VF85420 WING NUT 2 6 VR26020 SQUEEGEE ALUMINUM BODY 1 1 8 VR26021 KIT SQUEEGEE UNIVERSAL WHEEL 2 9 VR26022 STRAP KIT FRONT SQUEEGEE 1 PART LIST SQUEEGEE ASSEMBLY 2 7 ...

Page 51: ...48 PART LIST ...

Page 52: ...RCUIT BREAK TO RELAY CONNECT WIRE 1 4 VR27153 SPEED CONTROL TO BINDING POST CONNECT WIRE 1 5 VR27152 RELAY TO BINDING POST CONNECT WIRE 1 6 VR27150 DRIVE MOTOR CIRCUIT BREAK TO RELAY CONNECT WIRE 1 7 VR27151 RELAY TO MOTOR SPEED CONTROLLER CONNECT WIRE 1 8 VR27131 BRUSH MOTOR SHORT WIRE 1 9 VR27120 CLEAN WATER LEVEL WIRE 1 PART LIST ELECTRIC PARTS ...

Page 53: ...50 PART LIST ...

Page 54: ...E PART LIST OTHER ELECTRIC PARTS ASSEMBLY Item Part No Description Qty VR27141 VACUUM MOTOR CONNECT WIRE 1 VR27154 DRIVE MOTOR CONNECT WIRE 1 VR27130 BRUSH MOTOR CONNECT WIRE 1 1 1 2 3 EMC CERTIFICATE EMC CERTIFICATE EMC CERTIFICATE ...

Page 55: ...52 PART LIST Item Part No Description Qty 1 VR27155 MOTOR SPEED CONTROLLER CONNECT WIRE 1 2 VR27157 BUZZE CONNECT WIRE 1 ...

Page 56: ...53 PART LIST Item Part No Description Qty 1 VR27112 MAIN CONNECT WIRE 1 ...

Page 57: ...US VERSION 1 12 9100001354 KEY SWITCH 1 13 VR15110 FORWARD OR REVERSE BUTTON 1 14 VR24079 SPEED POTENTIOMETER 1 1 16 VR25046 KIT PLATE DRIVE 1 17 VF80216D SOLENOID VALVE 1 18 VF89116 CARBON BRUSH 4 19 VR23047 KIT CONTACTOR 1 20 VR27025 KIT MOTOR BRAKE 1 21 VR27024 CARBON BRUSH 2 22 VR21022 KIT SPEED CONTROL PEDAL 1 23 VR21023 KIT SOLUTION COVER 1 24 VF90536 KIT OUTLET COVER 1 25 VF90621 FILTER 1 V...

Page 58: ...RT LIST WEAR AND TEAR PARTS Item Part No Description Qty 32 VR26014 KIT SQUEEGEE LIFT CHAIN 1 34 VF90138 STRAP KIT REAR SQUEEGEE 1 1 36 VR26019 WHEEL KIT BUMPER 2 1 38 VR26021 KIT SQUEEGEE UNIVERSAL WHEEL 2 39 VR25025 KIT RIGHT BRUSH SKIRT HEADWARE 1 40 VR25026 KIT LEFT BRUSH SKIRT HEADWARE 1 OPTIONAL 35 37 ...

Page 59: ...56 PART LIST WIRING DIAGRAM ...

Page 60: ...R ...

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