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215-293-0701

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13

Installation and Operation Guide

Trouble Shooting Guide (Continued)

Problem

Likely Cause

Corrective Action

Slow Prime Time.

Leaking air into the 
plumbing system.

Double check all drains, discharge, and intake valves to make sure all are 
closed.

Low air pressure.

Check air pressure at supply side of AirPrime (Should be over 70-PSIG/

[3.8 

Bar]

). Install a tee and air gauge in input for test purposes. If the air pressure 

is not the same as the cab dash air pressure gauge, check for an under sized 
airline, kinks or obstructions in air line. Or the air line may be too long (Must be 
under 20 feet 

[6 m]

 from primary tank).

Pressure Protection Valve.

Check Pressure Protection Valve air on/off settings (should shut-off in 60 to 
80-PSIG / 

[4.2 to 5.5 Bar]

 range) and OPEN no higher than 80-PSIG / 

[5.5 Bar]

 to 

AirPrime.

Check wye strainer on 
intake from fire pump, 
could be clogged.

Remote primer installation: The line from the fire pump to the AirPrime has 
a wye type strainer just before connecting into the primer body. Remove the 
plug, then strainer, and clean the strainer of debris, reinstall strainer and plug.
a)  Direct mount on Hale pump installation: Remove the primer from the Hale Q 

fire pump, check the black plastic strainer (Supplied by Hale).

Check Air line to the 
AirPrime

.

The air supply line from the air tank is either kinked, undersized or over length. 
Replace air line accordingly (

NOTE:

 Found mainly on new installations).

Check discharge and  
intake valves.

Cap or plug the discharge and intake valves to prove the valves are not leaking 
air into the plumbing system (Hydrostatic pump test is useful for such testing).

Check gated Master Intake 
Valves on suction intakes.

a)  Remove the MIV and cap intake.
b) Install a cap on the discharge side of the relief valve.
c)  Cap the Storz or NH intake.

Check the AirPrime integral 
priming valve.

a)  The priming valve is not seating in the shut-off position, remove primer, 

disassemble, and check the priming valve spring, seat, and operation.

b) The priming valve is “stuck”, check for damaged O-Ring or check to see 

that the piston is still fully threaded on the valve stem.

Suction lift too high.

Do not attempt lifts exceeding 24 feet.

Blocked suction strainer.

Remove any obstructions or debris from hose strainer, do not allow suction 
hose or strainer to rest on the bottom of water supply.

Leaking Suction Hose 
connections.

Clean and tighten all suction hose connections, check hose washers and 
replace as necessary.

Air Trap in suction line.

Suction hose should be positioned with a constant decline to the water supply.  
If a trap is unavoidable, repeated priming may be required to eliminate air 
pocket.

Multi Location Specific

Problem

Likely Cause

Corrective Action

Trouble Priming 
or Pre-Priming 
from Locations 
Other Than 
Pump.

Not priming from highest 

suction plumbing point.

Check suction plumbing elevations, shown on bottom of Pages 10 and 11. 

Check for changes in suction high point when truck is drafting on an incline.

Remote Priming Valve 

(RPV) not opening.

Defective RPV, defective panel push button, check system plumbing using 

schematics on 

Page 10

 (Automatic) 

Figure 16

 and 

Page 11

 (Manual) 

Figure 17

.

Water trap in RPV line.

Lines must ascend from highest suction plumbing points to RPV(s) for natural 

drainage and to avoid water traps.

AirPrime

 Industrial and SC Systems

AirPrime units are available for high volume Industrial Pumpers/Trailers with engine driven air compressors and small Wildland Trucks 
without air brakes. Contact Trident for more information.

Summary of Contents for AirPrime Series

Page 1: ...Prime Models Automatic Controls Manual Controls t Lift Gauge Option Standard Control q Lift Gauge Option u q Standard Control AIRPOWER SC 1901 Self Contained Priming System SC 1906 Self Contained Priming System AirPrime Pressure Regulator For use with high pressure SCBA cylinders ...

Page 2: ...s for Manual to Automatic and for adding more locations are available Refer to Page 16 5 AirPrime is also available for small trucks without air brakes See Page 5 for additional information For more information on all available models please visit www TridentDirect com or www TridentAutoAirPrime com Contents Available Models 2 AirPrime Overview 2 AirPrime How Does It Work 3 Installer Responsibilit...

Page 3: ...d fire ground operations and safety Auto Prime Move Switch to the upper position The Green LED light will illuminate The primer will activate when the OK TO PUMP light is ON and the Pump Pressure is below 20 PSIG The Auto Mode only operates when the fire pump is engaged AirPrime Primers can be used for both New and Retro Fit installations In Retro Fit scenarios AirPrime may be used to augment the ...

Page 4: ...quired for all threaded pneumatic fittings NOTE Use sparingly while applying sealant to avoid blockage of the internal mesh air filter See Page 5 Figure 5 Remote Primer Mounting 1 An installer supplied primer bracket shall be installed to secure the primer within the pump enclosure The mounting height for all priming components must be ABOVE the highest priming point on suction side of fire pump o...

Page 5: ... and must not be run near exhaust pipes Stay 6 150 mm away from any exhaust or hot components muffler or rotating shafts Use grommets to protect the tubing lines from contacting sharp edges at hole locations When the length of tubing required exceeds 20 feet 6 1 m a minimum size of 1 2 OD air brake tubing should be used Pressure Protection Valve PPV The Pressure Protection Valve 4 is not supplied ...

Page 6: ...switch in AUTO PRIME mode 2 If drafting connect all suction hoses strainer and tighten accordingly Utilize wheel chocks In cab Apply parking brake Engage pump per manufacturers recommendations AirPrime will start priming automatically when the pump is engaged NOTE Never run a fire pump dry for more than 45 seconds 3 Pump Panel Verify that the green OK TO PUMP light is ON and then increase RPM When...

Page 7: ... pump shift control circuit PTO or split shaft 1 5 feet long 5 m Red and Black wires to power supply 1 foot long wiring and 1 amp fuse by installer Plug in to AirPrime solenoid connection 5 feet of cable 1 8 m Plug in to fire pump discharge pressure switch 5 feet of cable 1 8 m See Figure 6 on Page 6 6 Connect a 1 4 OD 6 35 mm tubing line Not supplied from the push to connect fitting supplied on t...

Page 8: ...erated simply by increasing the engine speed to a maximum of 1000 RPM and depressing the push button on the panel Hold the button down until the discharge pressure gauge begins to rise The primer will stop running when the push button is released The push button will operate the primer regardless of whether the fire pump is engaged or not 1 Depressing the Push To Prime button directs air to the pr...

Page 9: ... push button control as shown in Photo 5 7 Gold labels are provided for LEFT RIGHT FRONT and REAR remote priming locations as shown in Photo 6 8 See Photos 3 and 4 to note that the cast in arrows on the RPVs and Check Valves are in the proper direction of flow Operating Instructions for Multi Location Automatic Priming System 1 See operating instructions for automatic priming system on Page 6 for ...

Page 10: ...ubing Minimum 3 8 Tubing Minimum 3 8 Tubing Min 3 4 Tubing Minimum 3 8 Tubing Min Drawing Denotes Two 2 Additional Multi location Priming Points Check Valve Panel Switch Color Key Electric Lines Air Supply Lines Vacuum Priming Lines Multi Location Wiring Harness 3 4 Tubing Minimum See photo inset lower left corner Out Figure 16 Color Key 3 4 ID External Flex Line 3 4 ID External Flex Line 3 4 ID E...

Page 11: ...ion Color Key 3 4 ID External Flex Line to Low Point Drain 1 2 ID Internal Flex Line 3 4 ID External Flex Lines 1 2 or 5 8 ID External Flex Line 1 2 ID Internal Flexible Tubing Priming Line Drain Valve 1 2 or 5 8 ID External Flexible Tubing 3 4 Weld Coupling 3 4 ID External Flex Tubing Merge All High Point Pickups At The Valve Location Higher Than The High Points Fittings In Kit From Outside Of Pi...

Page 12: ...l AirPrime Remove air supply piping remove fine mesh filter clean or replace Part 21 002 0 b Automatic AirPrime Remove air supply piping remove air solenoid assembly remove fine mesh filter clean or replace Part 21 002 0 Slight air leak in discharge or intake valves in fire pump plumbing Hydrostatic test the plumbing system to NFPA 1901 standard with wet fire pump and closed valves 250 PSIG 17 2 B...

Page 13: ...ed Master Intake Valves on suction intakes a Remove the MIV and cap intake b Install a cap on the discharge side of the relief valve c Cap the Storz or NH intake Check the AirPrime integral priming valve a The priming valve is not seating in the shut off position remove primer disassemble and check the priming valve spring seat and operation b The priming valve is stuck check for damaged O Ring or...

Page 14: ... pumping test outlined in the NFPA standards 2 Engage the pump and increase the throttle to a maximum engine speed of 1000 RPM 3 Operate the AirPrime with the air system at over 100 PSIG 7 0 Bar pressure air tanks filled to capacity and at 1000 RPM engine speed For the Manual controlled primer release the push button when a discharge pressure over 20 PSIG 1 4 Bar is obtained For the Automatic AirP...

Page 15: ...rty can result from improper selection or improper use of products described in this instruction manual Since TRIDENT has no control over the number and variety of applications for which its products may be purchased or the conditions under which they may be used TRIDENT liability on any claim whether in contract tort including negligence or otherwise for any loss or damage shall in no case exceed...

Page 16: ...uge 02 006 10 22 Remote Priming Valve RPV 30 035 1 23 1 4 NPT Air Check Valve 30 012 0 24a Remote Priming Valve with 12 Volt Solenoid 30 035 10 24b Remote Priming Valve with 24 Volt Solenoid 30 035 11 25 Multi Location Push Button w Mounting Plate 27 003 9 26a Label Only Primer Front Intake 02 006 5 26b Label Only Primer Rear Intake 02 006 6 26c Label Only Primer Left Side 02 006 7 26d Label Only ...

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