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TriboServ FlexxPump4 BXXX-EXT, User Manual

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TriboServ FlexxPump4 BXXX-EXT User Manual Download Page 53

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FlexxPump4 B

User Manual

53

EN-

8. 

Released accessories

The present FP4 B can be considerably extended by the extensive system and acces-

sory program. This may necessitate changes to the factory and/or the default settings 

of the FP4 B to ensure reliable and proper operation of the FP4 B together with the 

hydraulically connected accessories.

Item-

Nr.

Illustration

Designation

Application

211516

Battery pack FP4 B, 

Alkaline

Operation of FP4 B

212028

Battery pack FP4 B, 

Lithium

Operation of FP4 B

700709

Cartridge FP4, 

400ml, TSG OG1

Adhesive grease for 

open gears

700700

Cartridge FP4, 

400ml, TSG U2

Universal grease

700707

Cartridge FP4, 

400ml, TSG FG2

H1 grease

700705

Cartridge FP4, 

400ml, TSG M2

Multi-Purpose 

grease

211427

Cartridge FP4, 

250ml, TSG OG1

Adhesive grease for 

open gears

211424

Cartridge FP4, 

250ml, TSG U2

Universal grease

701546

Cartridge FP4, 

250ml, TSG FG2

H1 grease

211425

Cartridge FP4, 

250ml, TSG M2

Multi-Purpose 

grease

on re-

quest

Progressive distri-

butor TSPV 2-50 ... 

TSPV 8-50

Multi-Point lubrica-

tion

Summary of Contents for FlexxPump4 BXXX-EXT

Page 1: ...Original User Manual FlexxPump4 Battery...

Page 2: ...by means of special processes e g data processing data carriers and data networks even in part and or in extracts are reserved by TriboServ GmbH Co KG The content and technical specifications are sub...

Page 3: ...U Directive 07 2 2 Hazards 07 2 3 Staff 07 2 4 Reasonably predictable misuse 07 2 5 Usage for the intended purpose 08 2 6 Warranty and Liability 08 2 7 General safety instructions 09 3 Description of...

Page 4: ...2 6 3 6 SET Menu 33 6 3 7 RUN Menu 35 6 3 8 PRO Menu operating mode Hour Mode h 36 6 3 9 PRO Menu operating mode Empty Time Mode Et 39 6 3 10 FIL Menu 42 6 4 Error codes 44 7 Maintenance and disposal...

Page 5: ...e FP4 B Therefore keep these instructions in a suitable place ideally in an easily accessible place in the surrounding area of the FP4 B Inform your colleagues who work in the local area of the machin...

Page 6: ...of the safety instructions The safety instructions in this user manual are structured according to the following system CAUTION The text explains the consequences of disregarding the refe rence The te...

Page 7: ...een clearly established that the machine complies with the provisions of the applicable Directive An EC EU declaration of conformity for the FP4 B can be found in the appendix chap ter 9 2 2 2 Hazards...

Page 8: ...rotection must be observed Work and activities with and on the FP4 B are only permitted with appropriate authori sation chapter 2 3 All other uses than the aforementioned intended usage or the disrega...

Page 9: ...can cause damage to the FP4 B Mount and check all screw connections with the permissible torques specified for this purpose Use a calibrated torque wrench WARNING Lubricants are flammable In case of f...

Page 10: ...for autonomous operation with grease as the lubricant The two pistons run force controlled and coun ter rotating The FP4 B is available as a version with one lubricant outlet or as a version with two...

Page 11: ...rk and the serial number of the FP4 B are visible Refer to chapter 3 Fig 1 for the location of the nameplate and serial number 3 3 Scope of delivery The FP4 B is available in several different version...

Page 12: ...ease until NLGI class 2 Number of outlets 1 2 Hydraulic connection via PA Tube Number of lubrication points up to 8 in conjunction with aluminum progressi ve distributor max pressure 70 10 15 bar Stea...

Page 13: ...parts or damage must be reported immediately to the forwarding agent the insurance company or TriboServ GmbH Co KG in writing 4 2 Transport NOTICE Hard shocks e g due to falling or setting down too h...

Page 14: ...er into the FP4 B or the lubri cant Do not use pressurised air Make sure that there is no coarse dirt in the mounting area 2 Remove the housing from the power unit of the FP4 B Separate the housing fr...

Page 15: ...the battery and the battery cable in the battery compartment Make sure that the battery cable or plug does not protrude from the battery compart ment 4 Unscrewing the cartridge cap Turn the cap on the...

Page 16: ...ed after two full rotations when the label of the lubricant cartridge is aligned with the front label of the FP4 B 6 Assembling the housing on the power unit of the FP4 B Place the dismantled housing...

Page 17: ...the FP4 B on it delivers lubricant to the lubrication point according to the settings The detailed description for powering on can be found in chapter 6 3 3 4 Execute FIL function Execute the FIL func...

Page 18: ...sts of at least one 1 donation stroke and can consist of a maximum of thirty 30 donations strokes Up to thirty 30 donations strokes per out let are made in direct succession After the end of the lubri...

Page 19: ...ump4 B User Manual 19 EN If you have purchased a FP4 B in the 400ml version you can use the 250ml and 400ml cartridge sizes If you have purchased a FP4 B in the 250ml version you can only use the 250m...

Page 20: ...iate for your application and that the lubri cation point is supplied with the correct amount of lubricant per time unit If this is the case you can operate the FP4 B with the default settings in the...

Page 21: ...nsing stroke will be deliver ed from one outlet at the end of the pause time If you are using the FP4 B with two 2 lubricant outlets one delivery of one stroke per outlet will be delivered at the end...

Page 22: ...ed and explained in detail in chapters 6 3 4 to 6 3 10 The symbolic representations used below are described as follows Symbol Description Note Detail chapter LCD display The LCD displays information...

Page 23: ...be accessed from the OFF mode FP4 B is switched off The INF Menu provides you with an informative overview of the current FP4 B settings For details see chapter 6 3 4 The SET Menu can only be accessed...

Page 24: ...he PRO Menu allows you to make changes to the FP4 B settings and thus to its dispen sing behavior For details see chapter 6 3 8 The FIL Menu is only accessible from the ON mode FP4 B is switched on Th...

Page 25: ...the FP4 B 6 4 The yellow LED only lights up if the activation and programming key has touched the action surfa ce activation and programming key detected Activation and pro gramming key detected by FP...

Page 26: ...Firmware version of the FP4 B h06 Currently set value of the pause time h c01 Currently set value of the number of cycles c 06 Currenty set value of the emptying time Et SET SET Menu 6 3 6 h Operating...

Page 27: ...approximate back pressure in bar In addition the green LED lights up Clr If the process is aborted during the FIL command Clr appears first Additional character on the LCD MAX After each cycle the ma...

Page 28: ...activation and programming key is stored in the opening on the top of the housing of the FP4 B It is also used to seal the FP4 B 2 Guide the activation and programming key to the action area Place th...

Page 29: ...e note however that in the event of faults or changes to be made no changes or actions can be carried out on the FP4 B without the activation and programming key If you do not reattach the activation...

Page 30: ...cording to the set values Insert the activation and programming key into the hole provided on the underside of the FP4 B FP4 B is ON the green LED flashes every 60 seconds Hold the activation and prog...

Page 31: ...dge Remove the activation and programming key from the upper housing of the FP4 B and place it on the action area Hold the activation and programming key on the action area The yellow LED lights up Le...

Page 32: ...ant cartridge Remove the activation and programming key from the upper housing of FP4 B and place it on the action area Hold the activation and programming key on the action surface The yellow LED lig...

Page 33: ...3 9 The cartridge size can be set between 250ml and 400ml h Operating mode Hour Mode Et Operating mode Emtpy Time Mode 250 400 Changeable parameter of the cartridge size FP4 B is switched off OFF Remo...

Page 34: ...value of the cartridge size Now you have the possibility to change the value of the used cartridge size Changing the used cartridge size If you want to change the cartridge size move the activation an...

Page 35: ...ivation and programming key on the action area The yellow LED lights up Leave the activation and programming key on the action area until RUN is display ed in the LCD Remove the activation and program...

Page 36: ...r at FP4 B In the PRO menu the first step is to set the pause time h and afterwards the number of cycles c direct access to the number of cycles c is not possible Remove the activation and programming...

Page 37: ...o gramming key must remain removed from the action area immediately after entering the PRO Menu The LCD as well as the green LED flashes twice and the pause time h is displayed in the LCD The submenu...

Page 38: ...e ready for operation battery full and inserted as well as a cartridge fitted the FP4 B will immediately start with the calculated waiting time until the next pause Observe the back pressure values di...

Page 39: ...key on the action surface Leave the activation and programming key on the action area until PRO is displayed in the LCD Remove the activation and programming key from the action area as long as PRO i...

Page 40: ...value of the number of cycles c cis Now you have the possibility to change the values of the number of cycles c Changing the value of the number of cycles c If you want to change the value of the numb...

Page 41: ...next dispensing Observe the back pressure values displayed on the LCD if they are of interest to you During the dispensing process the green LED lights up in addition the counterpres sure for the str...

Page 42: ...e activation and programming key on the action area until FIL is displayed in the LCD Remove the acti vation and programming key from the action area The yellow LED disappears The LCD flashes together...

Page 43: ...counterpres sure for the stroke is displayed in the LCD If you use the RUN function in the Emptying Time Mode the Emptying time is re duced The FIL Menu can only be reached from the ON mode FP4 B swit...

Page 44: ...medial action Error E2 Overload the back pressure at the lubricati on point is too high Check the lubrication point and eliminate the cause of the fault Switch FP4 B off OFF and on ON again Error E3 B...

Page 45: ...epending on operating conditions and lubricant consumption Depending on delivery status ordered version Recommendation after 2 years at the latest 7 Maintenance and disposal 7 1 Maintenance schedule C...

Page 46: ...the FP4 B as well as transport dirt and foreign bodies into the FP4 B or the lubri cant Do not use compressed air to clean the FP4 B Reinstall all safety devices and make sure that no tools remain in...

Page 47: ...dark OFF is not displayed NOTICE A used lubricant cartridge must not be replaced on the FP4 B as the integrated stroke counter of the FP4 B is automatically reset by the cartridge sensor after a cartr...

Page 48: ...e the empty battery Use the battery cable to pull the empty battery out of the battery compartment Disconnect the reverse polarity protected plug connection and dispose of the empty battery properly a...

Page 49: ...y and the battery cable in the battery compartment Make sure that the battery cable or plug does not protrude from the battery compart ment 5 Unscrewing the cartridge cap Turn the cap on the lubricant...

Page 50: ...ed after two full rotations when the label of the lubricant cartridge is aligned with the front label of the FP4 B 7 Assembling the housing on the power unit of the FP4 B Place the dismantled housing...

Page 51: ...will the flashing red LED A separate confirmation is not necessary The green LED flashes briefly every 60 seconds The FP4 B automatically returns to the last active mode ON or OFF before the completi...

Page 52: ...opened cartridges and batteries observe the relevant national regulations in force When disposing the FP4 B observe the relevant safety data sheets and disposal instructions for the individual compone...

Page 53: ...y pack FP4 B Alkaline Operation of FP4 B 212028 Battery pack FP4 B Lithium Operation of FP4 B 700709 Cartridge FP4 400ml TSG OG1 Adhesive grease for open gears 700700 Cartridge FP4 400ml TSG U2 Univer...

Page 54: ...y at the lubrication point contact the manufacturer to verify your application The influence of temperature the grease used the hoses and accessories used does not allow a general statement to be made...

Page 55: ...erances ISO 2768 1 m K Schaumstoffteile nach DIN 7715 Teil 5 Klasse P2 Dieses Dokument ist Eigentum von This document is ownership of 1 1 FlexxPump4 B412_ZOF Bearb Gepr nd Index a 29 11 2019 J Niederg...

Page 56: ...Revision 0 FlexxPump4 B User Manual 56 EN 9 2 EC EU Declaration of conformity...

Page 57: ...Revision 0 FlexxPump4 B User Manual 57 EN 9 3 Spare parts Item Nr Designation Application 211516 Battery pack FP4 B Alkaline Operation of FP4 B 212028 Battery pack FP4 B Lithium Operation of FP4 B...

Page 58: ...TriboServ GmbH Co KG Gelthari Ring 3 D 97505 Geldersheim Tel 49 0 9721 473 966 0 Fax 49 0 9721 473 966 9 Info TriboServ de www triboserv de...

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