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TRI tool PIPEMASTER PFM816, Operation Manual

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TABLE OF CONTENTS

1. 

ABOUT THE MANUAL 

3

2. SAFETY 

3

3. 

GENERAL DESCRIPTION 

7

4. SPECIFICATIONS 

8

5. MAINTENANCE 

10

6. OPERATION 

13

7. 

CUTTING SPEEDS AND FEEDS 

22

8. 

STANDARD HEAD, JAW BLOCKS AND GUIDE WEDGES 

23

9. 

STAINLESS STEEL JAW BLOCKS AND GUIDE WEDGES 

24

10. TROUBLESHOOTING 

25

11.  HYDRAULIC SCHEMATIC 

27

12.  TOOLING/WHEEL RANGE 

29

13. ACCESSORIES 

33

14.  ILLUSTRATED PARTS BREAKDOWN 

34

92-1412  Rev

. 150925

 

PIPEMASTER™ Model PFM816

Summary of Contents for PIPEMASTER PFM816

Page 1: ...Operation Manual 92 1412 Rev 150925 PIPEMASTER Model PFM816 ...

Page 2: ...te service solutions including turnkey project management machining services and mechanized and manual code welding services using experienced and well trained machinists and welders In addition to developing industry leading machining and welding equipment Tri Tool s engineering team provides custom equipment design and manufacturing solutions to suit the most rigorous requirements of our custome...

Page 3: ... 6 OPERATION 13 7 CUTTING SPEEDS AND FEEDS 22 8 STANDARD HEAD JAW BLOCKS AND GUIDE WEDGES 23 9 STAINLESS STEEL JAW BLOCKS AND GUIDE WEDGES 24 10 TROUBLESHOOTING 25 11 HYDRAULIC SCHEMATIC 27 12 TOOLING WHEEL RANGE 29 13 ACCESSORIES 33 14 ILLUSTRATED PARTS BREAKDOWN 34 92 1412 Rev 150925 PIPEMASTER Model PFM816 ...

Page 4: ...or any incidental or consequential damages Some states do not allow limitations on how long an implied warranty lasts and some states do not allow the exclusion or limitations incidental or consequential damages so the above limitation of exclusion does not apply to all purchasers This warranty gives the purchaser specific legal rights Other rights vary from state to state Tool Bit Resharpening Po...

Page 5: ...n this Manual Failure to follow the instructions or follow the safety instructions could result in serious injury or death This manual describes conditions and hazards that are common and anticipated during equipment operation No manual can address all conditions which may occur 2 SAFETY 2 1 SAFETY SYMBOLS The manual may contain one or more safety symbols These symbols and the associated text warn...

Page 6: ...follow the safety precautions in this manual and good engineering practices to reduce the risk of injury Before using the equipment the operator must ensure that all safety messages on the equipment are legible 2 4 WORK AREA Keep the work area clean Keep the area well lit Keep items such as electrical cords cables rags rigging straps away from rotating equipment Do not use power cutting tools in t...

Page 7: ... may be under load and the separation of the pipe can release pressure This pressure can cause both sides of the pipe to move 2 6 TOOL CARE Keep tools in good operating condition Sharp tool bits perform better and are safer than dull tool bits Do not use damaged tools Always check your tools for damage especially if a tool has malfunctioned been dropped or hit check it for damage Before you start ...

Page 8: ...e Remove adjusting keys and wrenches before applying power to the equipment Check the tool before turning it on to make sure that all keys and wrenches have been removed Do not force tools Tools and tool bits function better and safer when used at the recommended speeds Do not reach into rotating equipment Do not reach into the rotating head stock to remove chips to make adjustments or to check th...

Page 9: ...rovides fast accurate self centering and alignment All wrenches needed for operation less Tool Bits are provided with the system The lathe is provided with a combination lifting frame and stand The mandrel head provides 40 000 lbs of clamping force 2000 PSI Hydraulic Pressure The mandrel head and adapters cover the full mounting range of the tool The power train uses a precision helical cut gear s...

Page 10: ...m 1 74 44 2 mm 35 81 909 5 mm 39 90 1013 5 mm 24 00 609 6 mm Rotating Parts 34 00 863 6 mm 43 34 1100 9 mm 5 79 147 2 mm 15 26 387 7 mm 94 26 2394 3 mm PIPE CUTTING CAPACITIES Basic Pipe Sizes 8 pipe Schedules 5 and 10 ID cannot be less than 8 239 or 209 3 mm and all Schedules of 10 through 16 pipe ...

Page 11: ... end preparations Contact Tri Tool s Engineering Department for details DRIVE SYSTEM Dual hydraulic drive motor for 8 to 16 pipe Requires separate hydraulic power supply Ref HPU 75 60 5 technical specification Unit requirements 60 GPM at 2000 PSI 5 G P M AT 2000 PSI CUTTING HEAD SPEEDS Dual Hydraulic Drive Maximum Cutting Head Speed72 RPM MOUNTING Hydraulically actuated cylinder expands mandrel pi...

Page 12: ...ght grease 3 4 24 Check oil level add oil as requred A 3 5 48 Grease tool holder 4 6 400 Grease mandrel pins and ramps B 2 7 1500 Drain oil and refill main housing A 3 NOTES A Oil level should be in center of oil sight when equipment is off for 10 minutes Use Mobil SHC 629 SyntheticBearingandGearOil ISOVG 150 B Do not overfill the clamping pins 4 cubic centimeters is sufficient per pin C Use10Wl l...

Page 13: ...IPEMASTER Model PFM816 92 1412 Rev 150925 Grease Oil Figure 3 Maintenance Picture 2 Oil Sight Mandrel Grease Fitting Hidden Fill Here Drain Plug at Bottom Not shown in picture Figure 4 Maintenance Picture 3 ...

Page 14: ...12 TRI TOOL INC 92 1412 Rev 150925 Grease Fitting Grease Fitting Figure 5 Maintenance Picture 4 ...

Page 15: ...der screw 1 Loosen the cap screw of the tool holder base plate This measurement should be 25 higher than the radius of the I D of the pipe minus 2 00 3 Slide the tool holder to bring it to the measured height if between gear rack teeth go to the next higher tooth 4 Set all other tool holders at the same height and tighten all screws ...

Page 16: ...screws must be loosened 2 Rotate axial adjustment screw clockwise until it stops 3 Push the tool bit holder until it bottoms in the tool slot Measure height for step B 4 Use a feeler gauge to measure gap between tool bit and tracking wheel add necessary spacers to adjust the land thickness of the prep tighten all hex screws ...

Page 17: ...t tool holder height and after adjustment is done tighten all hex screws 6 Take this measurement for Step C 3 Adjust this height to match measurement taken in step A 4 Use a feeler gauge to adjust this height Add the land thickness to the radius of the j bevel minus the radius of the insert Add spacers to adjust accordingly Example radius land thickness insert 3 2mm 1 2mm 2 3 2 1mm 5 Tighten all h...

Page 18: ...OL HOLDER ASSEMBLY Ref Only Pipe 1 Before any adjustment can be made all hex screws must be loosened 2 Rotate axial adjustment screw to adjust tool holder height and after adjustment is done tighten all hex screws 3 Adjust this height to match measurement taken in step B ...

Page 19: ... holder height To determine the height of the tool bit use the dimension taken in step A minus the J bevel radius minus the land extension and after adjustment is done tighten all hex screws 1 Before any adjustment can be made all hex screws must be loosened Ref Only Pipe NOTE Use the necessary spacers to optimize the use of the Tool Bit Inserts ...

Page 20: ...meter 3 Observe the blend of the radius to the bevel and evaluate if the inner bevel tool holder needs adjustment If the blend is good adjust the outer bevel tool holder to match the above measurement according to step C 4 If the blend of the radius to the bevel is not perfect measure the amount and adjust the inner tool holder according to step b 5 Make a second test cut and retract the headstock...

Page 21: ...5 Connect the 3 hydraulic hoses to the PFM 6 Connect power to the HPU 7 Bring the HPU pendant close to the PFM controls 8 Turn on the drive refer to Fig 6 and count the head rotation for a full minute Example 72 RPM 9 Remember this number and multiply it by the feed rate Formula feed rate per revolution x rotation per minute linear travel per minute Example 0 006 per revolution x 72 RPM 0 432 of l...

Page 22: ... is equal to 0 432 plus or minus 0 005 18 If the reading is too high or to low re adjust the knob accordingly and repeat until the desired feed rate is obtained 19 When all set ups are done according to the tool holder set up instructions and the previous instructions insert the PFM into the pipe 20 Make sure that the head is back before inserting the PFM into the pipe 21 Bring the tool holders tr...

Page 23: ... Turn on power to the head by shifting the drive lever to on 26 Turn on the feed and monitor the cutting operation 27 When the end of the pipe is prepped put the feed to stop let the head rotate one turn only and reverse the feed immediately for about 1 2 28 Stop the rotation of the drive 29 When the head does not rotate anymore reverse the feed until the head is all the way back 30 Unclamp the pi...

Page 24: ... SFM Wall Thickness Inch Feed Rate In Rev Feed In Min Wall Thickness Inch Feed Rate In Rev Feed In Min 0 500 0 006 0 500 0 500 0 006 0 500 0 562 0 006 0 500 0 594 0 006 0 500 0 688 0 006 0 500 0 750 0 006 0 500 0 844 0 006 0 500 0 938 0 006 0 500 1 000 0 006 0 500 1 094 0 006 0 500 1 125 0 006 0 500 1 250 0 006 0 500 1 312 0 006 0 500 1 406 0 006 0 500 16 Pipe 84RPM Head Speed 352 SFM Wall Thickne...

Page 25: ...91 254 2 mm thru 279 2 mm 08 0667 1 500 38 1 mm 08 0676 10 993 thru 11 978 279 2 mm thru 304 2 mm 08 0668 2 000 50 8 mm 08 0677 11 979 thru 12 966 304 3 mm thru 329 3 mm 08 0669 2 500 63 5 mm 08 0678 12 968 thru 13 957 329 4 mm thru 354 5 mm 08 0670 3 000 76 2 mm 08 0679 13 958 thru 14 948 354 5 mm thru 379 7 mm 08 0671 3 500 88 9 mm 08 0680 14 949 thru 15 941 379 7 mm thru 404 9 mm 08 0672 4 000 ...

Page 26: ...mm 08 0867 9 004 thru 10 009 228 7 mm thru 254 2 mm 08 0860 1 000 25 4 mm 08 0868 10 009 thru 10 991 254 2 mm thru 279 2 mm 08 0861 1 500 38 1 mm 08 0869 10 993 thru 11 978 279 2 mm thru 304 2 mm 08 0862 2 000 50 8 mm 08 0870 11 979 thru 12 966 304 3 mm thru 329 3 mm 08 0863 2 500 63 5 mm 08 0871 12 968 thru 13 957 329 4 mm thru 354 5 mm 08 0864 3 000 76 2 mm 08 0872 13 958 thru 14 948 354 5 mm th...

Page 27: ...ng speed is too fast Cutting fluid is required A dull Tool Bit is causing surface hardening conditions Stainless pipe or tubing There is scale or other foreign matter on the pipe or tube which is dulling the tool bit at the start of the cut The tool bit is incorrect for the material being cut Problem Rough Surface Finish The tool bit is dull chipped etc Metal build up on the cutting edge of the to...

Page 28: ...This Page is Intentionally Left Blank ...

Page 29: ...RI TOOL INC HPU 70 60 5 75 HP Motor w Tandem Pumps 5 GPM PUMP Return Reservoir P G5 T DRIVE PRESSURE G3 CLAMP PRESSURE DVP A2 B2 G2 DVA B3 DVB A3 P A T B FEED CYLINDER B1 A1 CLAMP CYLINDERS DRIVE MOTORS P B A CAGE SAFETY VALVE IN OUT G1 D 28938 Figure 8 Hydraulic Schematic 11 HYDRAULIC SCHEMATIC ...

Page 30: ...This Page is Intentionally Left Blank ...

Page 31: ...er 7 Bevel RH 10 49 0540 Tool Holder 30 Bevel RH 11 49 0542 Tool Holder 9 Bevel RH 12 49 0543 Tool Holder 11 Bevel RH 13 49 0544 Tool Holder 15 Bevel RH 14 49 0549 Tool Holder 7 Bevel RH 15 49 0550 Tool Holder 25 Bevel RH 16 49 0551 Tool Holder 30 Bevel RH 17 49 0593 Tool Holder 14 Bevel RH 18 49 0594 Tool Holder 33 Bevel RH 19 49 0600 Tool Holder 27 Bevel RH 20 49 0656 Tool Holder 20 Bevel RH 21 ...

Page 32: ...er Kit P N 05 0389 Item No Part No Description 1 44 0624 SPACER 125 2 44 0625 SPACER 188 3 44 0626 SPACER 250 4 44 0627 SPACER 688 5 44 0628 SPACER 750 6 44 0629 SPACER 1 250 7 44 0630 SPACER 1 750 Machining ID Range Tracking Wheel Assembly P N Wheel DIA Minimum DIA Maximum DIA 8 239 209 3 mm 14 630 371 6 mm 05 0423 1 400 9 480 240 8 mm 16 047 407 6 mm 61 0160 2 250 When you use diameters less tha...

Page 33: ...31 PIPEMASTER Model PFM816 92 1412 Rev 150925 Land Height Top Spacer s Insert Radius Bottom Spacer Figure 7 Tool Holder Spacer Layout ...

Page 34: ...0626 44 0624 125 44 0629 1 250 61 0160 0 040 0 094 44 0625 44 0626 44 0624 125 44 0629 1 250 61 0160 0 050 0 094 44 0625 44 0626 012 SHIM 44 0624 125 44 0629 1 250 61 0160 0 063 0 094 44 0625 44 0626 025 SHIM 44 0624 125 44 0629 1 250 61 0160 0 090 0 094 44 0625 44 0626 052 SHIM 44 0624 125 44 0629 1 250 61 0160 0 040 0 125 44 0625 44 0626 44 0624 125 44 0629 1 250 61 0160 0 050 0 125 44 0625 44 0...

Page 35: ...4 BLOCK ASSY JAW 3 000 SST 9 08 0865 BLOCK ASSY JAW 3 500 SST 10 08 0866 BLOCK ASSY JAW 4 000 SST 11 08 0867 BLOCK ASSY GUIDE WEDGE 695 SST 12 08 0868 BLOCK ASSY GUIDE WEDGE 1 188 SST 13 08 0869 BLOCK ASSY GUIDE WEDGE 1 680 SST 14 08 0870 BLOCK ASSY GUIDE WEDGE 2 172 SST 15 08 0871 BLOCK ASSY GUIDE WEDGE 2 664 SST 16 08 0872 BLOCK ASSY GUIDE WEDGE 3 156 SST 17 08 0873 BLOCK ASSY GUIDE WEDGE 3 656 ...

Page 36: ...34 TRI TOOL INC 92 1412 Rev 150925 14 ILLUSTRATED PARTS BREAKDOWN 2X 22 21 26 20 31 1 34 29 25 24 23 12 13 14 16 15 19 18 17 7 5 6 9 10 11 8 4 27 28 32 30 MODEL PFM 816 COMPONENT LOCATION P N 01 1918 ...

Page 37: ...35 PIPEMASTER Model PFM816 92 1412 Rev 150925 MODEL PFM 816 FITTING LOCATION P N 01 1918 36 42 70 35 36 37 39 41 69 B B A A C C ...

Page 38: ...36 TRI TOOL INC 92 1412 Rev 150925 MODEL PFM 816 HOSE LOCATION P N 01 1918 64 46 47 56 55 62 64 63 63 44 45 61 Hose Locations ...

Page 39: ...37 PIPEMASTER Model PFM816 92 1412 Rev 150925 MODEL PFM 816 HOSE LOCATION P N 01 1918 VIEW A VIEW C 3 33 38 36 65 66 53 52 50 51 48 60 59 49 Hose Locations ...

Page 40: ...38 TRI TOOL INC 92 1412 Rev 150925 MODEL PFM 816 HOSE LOCATION P N 01 1918 2 54 58 57 51 46 44 43 45 49 47 VIEW B Hose Locations 48 ...

Page 41: ...39 PIPEMASTER Model PFM816 92 1412 Rev 150925 MODEL PFM 816 HOSE LOCATION P N 01 1918 57 52 54 56 60 61 55 43 50 53 62 59 58 Hose Locations ...

Page 42: ...IDE 1 680 42 7MM 3 15 08 0677 BLOCK ASSY GUIDE 2 172 55 2MM 3 16 08 0678 BLOCK ASSY GUIDE 2 664 67 7MM 3 17 08 0679 BLOCK ASSY GUIDE 3 156 80 2MM 3 18 08 0680 BLOCK ASSY GUIDE 3 656 92 9MM 3 19 08 0681 BLOCK ASSY GUIDE 4 156 105 6MM 3 20 08 0683 BLOCK ASSY TOOL PFM 816 4 21 21 0603 MANDREL HEAD SHAFT ASSY 1 22 21 0615 HEAD ASSY MANDREL 1 23 28 0321 O RING 5 8 OD 1 8 DIA 2 24 32 0134 PIN DOWEL 3 4 ...

Page 43: ...49 55 0803 HOSE ASSY 4 20 LG 0 0 1 50 55 0804 HOSE ASSY 5 86 LG 0 45 1 51 55 0805 HOSE ASSY 6 82 LG 0 45 1 52 55 0806 HOSE ASSY 7 80 LG 0 90 1 53 55 0807 HOSE ASSY 8 80 LG 0 0 1 54 55 0808 HOSE ASSY 9 50 LG 0 90 1 55 55 0809 HOSE ASSY 10 18 LG 0 90 1 56 55 0810 HOSE ASSY 11 33 LG 0 90 1 57 55 0808 HOSE ASSY 12 50 LG 0 90 1 58 55 0812 HOSE ASSY 13 40 LG 0 90 1 59 55 0807 HOSE ASSY 8 80 LG 0 0 1 60 ...

Page 44: ...42 TRI TOOL INC 92 1412 Rev 150925 PFM 816 SUB ASSEMBLY 1 OF 3 P N 02 2566 ...

Page 45: ...43 PIPEMASTER Model PFM816 92 1412 Rev 150925 PFM 816 SUB ASSEMBLY 2 OF 3 P N 02 2566 36 45 53 54 58 67 56 75 80 83 40 65 72 73 64 44 52 74 48 68 ...

Page 46: ...44 TRI TOOL INC 92 1412 Rev 150925 PFM 816 SUB ASSEMBLY 3 OF 3 P N 02 2566 1 OF 3 REF 2 OF 3 REF 1 8 42 46 59 71 70 5 28 29 50 51 55 57 63 79 78 77 76 80 81 82 84 85 86 87 88 89 3 28 32 37 39 41 62 51 ...

Page 47: ...28 0332 O RING 12 975 I D 210 WIDE 1 16 28 0333 O RING 15 955 I D 275 WIDE 1 17 28 0334 O RING 8 975 I D 210 WIDE 1 18 28 0335 O RING 5 475 I D 210 WIDE 1 19 28 0337 SEAL 7 252 I D X 500 WIDE 2 20 28 0338 SEAL 16 50 I D X 688 WIDE 1 21 29 0434 BEARING TAPER CONE 1 22 29 0435 BEARING TAPER CUP 1 23 29 0436 BEARING TAPER CONE 1 24 29 0437 BEARING TAPER CUP 1 25 29 0438 BEARING TAPER CONE 1 26 29 043...

Page 48: ...8 HALF DOG 8 50 33 0070 SCREW CAP 3 8 16 X 7 8 2 51 33 1407 SCREW SHOULDER 1 2 X 1 1 2 4 52 33 1530 SCREW SET 3 4 16 X 1 1 4 CUP POINT 4 53 33 0113 SCREW CAP 1 2 13 X 3 16 54 34 0049 WASHER FLAT 1 2 X 1 X 1 8 32 55 34 0533 SCREW SET 3 8 16 X 1 CUP POINT 1 56 33 0155 SCREW CAP 1 2 13 X 3 1 2 2 57 24 2559 PLATE ARM LATCH 1 58 35 0254 NUT LOCK 1 2 13 16 59 39 0955 GEAR PINION 2 60 39 0968 GEAR RING M...

Page 49: ...4 1 79 34 0017 WASHER FLAT SAE 5 16 NOMINAL 2 80 40 0339 SPRING GAS 270 LB 3 94 STROKE 1 81 48 2706 BLOCK CLAMPING CHIP GUARD 1 82 48 2196 LOCK MOUNTING LATCH 1 83 48 2198 BLOCK SWITCH DOOR 1 84 71 0135 WELDMENT CHIP GUARD 1 85 71 0143 WELDMENT LIFT OFF CHIP GUARD 1 86 35 0682 NUT JAM 1 1 2 12 X 27 32 2 87 71 0260 WELDMENT TOOL TRAY PFM816 1 88 33 0039 SCREW CAP 1 4 20 X 5 8 4 89 34 0016 WASHER FL...

Page 50: ...bly Control P N 53 0227 Item No Part No Description Qty 1 33 0507 SCREW SET 1 4 20 X 1 CUP PT 5 2 33 0512 SCREW SET 5 16 18 X 1 4 CUP PT 1 3 35 0203 NUT LK 1 4 20 3 4 42 0066 KNOB KNURLED 1 5 53 0203 MANIFOLD CONTROL 1 6 54 0545 ELBOW SWP 90 DEG 1 F JIC 1 7 62 0167 CAM LOCKING DRIVE 1 8 62 0168 CAM LOCKING CLAMP 1 ...

Page 51: ...49 PIPEMASTER Model PFM816 92 1412 Rev 150925 MANIFOLD CONTROL P N 53 0203 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 ...

Page 52: ...53 0240 VALVE MANUAL LEVER 1 12 53 0241 NEEDLE 5 GPM 1 4 IPIPE 1 13 54 0487 ADAPTOR 1 2 O RING TO 1 4 MJIC 1 14 54 0495 FITTING 1 4 EPIPE 1 4 JIC EPIPE 2 15 54 0511 FITTING 3 8 O RING 1 4 JIC 9 16 54 0535 FITTING 1 4 EPIPE 1 4 EPIPE 1 17 54 0763 PLUG O RING 1 4 14 18 54 0836 ADAPTER 3 8 ORING TO 1 4 EPIPE 2 19 54 0866 FITTING 16 MJIC TO 12 MORB 1 20 54 0867 FITTING 4 MORB TO 4 IP 1 21 54 0936 FITT...

Page 53: ...51 PIPEMASTER Model PFM816 92 1412 Rev 150925 L MANIFOLD ASSEMBLY P N 07 0057 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 22 ...

Page 54: ... CAP 1 10 54 0459 COUPLING QD MALE W FLANGE 1 11 54 0460 DUST CAP W CHAIN 1 12 54 0461 COUPLING QD MALE W FLANGE 1 13 54 0462 DUST CAP W CHAIN 1 14 54 0484 BUSHING REDUCER 1 1 2 1 1 4 1 15 54 0490 ELBOW 90 DEG F JIC M JIC 1 4 4 16 54 0497 FITTING 1 4 O RING 1 4 JIC 4 17 54 0498 FITTING 1 O RING 1 JIC 7 18 54 0504 FITTING 1 O RING 3 4 EPIP 1 19 54 0505 FITTING 1 1 4 EPIPE 1 1 4 1 20 54 0545 ELBOW S...

Page 55: ...53 PIPEMASTER Model PFM816 92 1412 Rev 150925 1 2 3 4 5 6 7 8 9 10 11 12 13 14 8 12 15 VALVE ASSEMBLY P N 07 0058 ...

Page 56: ...1 5 53 0196 VALVE BODY DIR CONTROL 1 6 53 0197 VALVE CARTRIDGE DIR CONTROL 1 7 54 0486 ADAPT 3 8 NPT TO 1 4 JIC 37 1 8 54 0490 ELBOW 90 DEG F JIC M JIC 1 4 2 9 54 0497 FITTING 1 4 O RING 1 4 JIC 1 10 54 0498 FITTING 1 O RING 1 JIC 2 11 54 0506 FITTING 1 O RING 3 8 IPIP 1 12 54 0530 FITTING 1 8 EPIPE 1 4 F JIC 1 13 54 0543 FITTING 1 8 EPIPE 1 4 37D 1 14 54 0545 ELBOW SWP 90 DEG 1 F JIC 1 15 54 0546...

Page 57: ...R 1 3 24 2103 PLATE TOOL HOLDER NUT 1 4 24 2104 PLATE WEAR 1 5 24 2106 PLATE BASE TOOL HOLDER 1 6 28 0341 FELT RING 2 140 X 2 515 X 125 1 7 28 0328 SEAL FELT TOOL HOLDER 1 8 29 0425 BRG TAPER CONE 1 500 ID X 469 2 9 29 0426 BEARING TAPER CUP 2 500 OD X 375 2 10 29 0433 BEARING NEEDLE 7 8 OD X 5 8 ID X 5 8 W 2 11 30 3087 BRUSH CUP 4 1 12 32 0206 PIN DOWEL 1 4 DIA X 5 8 1 41 23 45 46 20 21 43 8 36 3...

Page 58: ... Half P N 08 0683 Item No Part No Description Qty 13 32 0488 PIN SPIROL SPRING 1 8 DIA X 7 16 1 14 32 0642 PIN ROLLER TOOL HOLDER 2 15 33 0040 SCREW CAP 1 4 20 X 3 4 2 16 33 0070 SCREW CAP 3 8 16 X 7 8 2 17 33 0306 SCREW BUTTON 5 8 11 X 1 1 1 3 8 12 15 20 21 27 30 38 44 45 10 14 24 29 31 35 47 4 5 7 13 18 16 34 37 30 9 39 ...

Page 59: ...W HEX 5 16 18 X 3 4 2 29 33 2387 SCREW ADJUSTMENT DEPTH 1 30 33 2468 SCREW HEX HD 3 8 16 X 1 GR 8 3 31 33 2441 SCREW SET BRASS TIP 5 16 18 X 3 8 2 32 33 2416 SCREW SHOULDER 3 4 DIA X 3 3 4 1 33 34 0017 WASHER FLAT SAE 5 16 NOMINAL 2 34 34 0028 WASHER FLAT SAE 3 8 X 3 4 X 1 8 1 35 34 0412 WASHER SPRING 1 36 35 0639 NUT PIVOT TOOL HOLDER 1 37 35 0652 NUT RETAINER 1 38 39 0958 GEAR RACK SMALL 1 39 40...

Page 60: ... 400 OD 4 29 0080 BRG BALL 3 4 X 1 3 16 X 9 32 2 5 30 3762 RING RETAIN SPIRAL 1 236 INT 1 6 34 0463 WASHER TRACKING WHEEL RETAINER 1 7 44 0981 SPACER BEARING 1 8 44 0982 SPACER WHEEL BOTTOM 1 9 44 0983 SPACER SHAFT 1 10 61 0261 WHEEL TRACKING 1 400 OD 1 47 1651 BRACKET ASSY BRUSH 11 33 0054 SCREW CAP 5 16 18 X 3 4 2 12 33 0501 SCREW SET 1 4 20 X 3 8 CUP PT 3 13 30 3112 BRUSH S S WIRE 2 1 2 LG 1 14...

Page 61: ...l Assembly P N 61 0299 Item No Part No Description Qty 1 20 1321 SHAFT TRACKING WHEEL ECCENTRIC 1 2 28 0482 FELT RING 1 575 X 1 84 X 187 2 3 29 0462 BEARING TAPER CONE 1 0625 ID 2 4 33 1213 SCREW LOW CAP 1 4 20 X 5 8 1 5 33 2397 SCREW SHOULDER MOD 1 6 35 0814 NUT TRACKING WHEEL ECCENTRIC 1 7 61 0298 WHEEL SMALL TRACKING 1 ...

Page 62: ...EAD 1 2 21 0608 HEAD MANDREL END 1 3 21 0609 HEAD MANDREL MOUNT 1 4 23 0409 ROD CYLINDER EYE 1 5 30 0411 RING RETAINING EXT 1 O D 2 6 31 0217 KEY RAMP 2 7 32 0638 PIN CROSS CLAMP CYLINDER 1 8 32 0639 PIN CLAMP MAIN 12 9 33 0028 SCREW CAP 10 24 X 1 2 4 10 33 0053 SCREW CAP 5 16 18 X 5 8 48 10 4 7 6 8 9 11 15 17 16 22 10 8 11 15 17 16 5 18 18 12 12 1 23 21 3 20 5 14 14 6 9 2 19 13 13 ...

Page 63: ...12 13 33 2411 SCREW SET 1 14 X 1 2 2 14 34 0055 WASHER FLAT 1 X 2 X 9 32 2 15 40 0298 SPRING COMP 1 LG 1 437 OD 096 DIA WIRE 12 16 43 0618 COVER FOOT 12 17 48 1563 BLOCK RAMP 2 18 54 0375 FITTING GREASE 2 19 54 0490 ELBOW 90 DEG 1 4 FJIC TO 1 4 MJIC 1 20 54 0525 ELBOW 90 DEG 3 8 O RING 1 4 JIC 2 21 55 0296 HOSE ASSEMBLY 45 16 3 4 LG 1 22 55 0297 HOSE ASSEMBLY 44 14 1 4 LG 1 23 75 0167 CYLINDER HYD...

Page 64: ...el P N 21 0615 Item No Part No Description Qty 1 27 0803 ADAPTER ROLLER 1 2 33 0108 SCREW CAP 1 2 13 X 1 3 4 3 3 33 0125 SCREW CAP 5 8 11 X 1 1 4 3 4 33 2344 SCREW SHOULDER 5 8 X 5 8 3 5 33 2352 SCREW SHOULDER 3 4 X 1 MOD 3 6 34 0106 WASHER THRUST 3 4 X 1 1 4 X 1 16 6 7 47 1520 BRACKET GUIDE WHEEL 3 8 61 0147 WHEEL GUIDE 3 ...

Page 65: ...ty triggers on the machine SHOCK HAZARD Ensure that the equipment is properly installed and grounded Ensure that the equipment is not damaged and that the power cord is intact OTHER HAZARDS Tool bits are sharp and can cause serious injury Do not defeat or modify safety features Disconnect power sources before servicing or moving the equipment Remove all loose articles of clothing and jewelry befor...

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