TREVIL 5040 EASYFORM Usage And Maintenance Manual Download

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50xx Easyform-ed0811

50xx EASYFORM

F0334008

INTERRUTTORE

SWITCH

SCHALTER

INTERRUPTEUR

INTERRUPTOR

0221417

SCHEDA

CARD

PLATINE

CARTE TARJETA

022140501

PANNELLO

PANEL

PANEEL

PANNEAU

PANEL

0221405

PANNELLO COMPLETO COMPLETE PANEL

PANEELCOMPLETO PANNEAU COMPLET PANEL COMPLETO

0220591FAS

CONDENSATORE

ELECTRIC CONDENSER

KONDENSATOR

CONDENSATEUR

CONDENSADOR

Pos

Code

Q.ty

Descrizione

Description

Beschreibung

Designation

Descripción

5050A60

CONTROL PANEL - CONSOLLE

ed 3605

Part of:

5040 - EASYFORM 50Hz (without boiler)
5050 - EASYFORM 50Hz (with boiler 7.5kW)
5055 - EASYFORM 50Hz (with boiler 15kW)

Spare parts

Summary of Contents for 5040 EASYFORM

Page 1: ...50xx Easyform ed0811 5040 EASYFORM 5050 EASYFORM AC 7 5kW 5055 EASYFORM AC 15kW Usage and Maintenance ...

Page 2: ...50xx Easyform ed0811 ...

Page 3: ...ther adjustments 9 4 Operation 10 4 1 Safety precautions 10 4 2 Before starting 10 4 3 Operation 10 4 5 Upon terminating work 10 5 Use of the control board 12 5 1 PROGRAMMING section 12 5 2 PROGRAMMING section advanced features 12 5 3 MANUAL CONTROLS section 12 5 4 Pressing cycle counter meters 12 6 Maintenance 13 6 1 Maintenance allowed to the user 13 6 2 Maintenance to be carried out by the tech...

Page 4: ...50xx Easyform ed0811 ...

Page 5: ...d in this manual must be performed by authorised and qualified technicians who know the products and are acquainted with standards for installation of industrial pressing equipment The builder is not responsible for external connections not duly performed The product described in this manual must be used only to iron garments and linen Any other use is forbidden unless builder authorizes it in wri...

Page 6: ... remove the identification plate Description of the data in the identification plate Serial N 5 digits serial number Type Product code V Tension Hz Frequency cycles kW Power absorption Date Date of production i This manual describes all the versions of the machine Be fore reading the manual identify the version of the ma chine you own by reading the machine type in the technical data plate While r...

Page 7: ... of the cord type refer to table 3 5 4 Mount a plug on the power cord see table 3 5 for rating 5 Connect the plug to the circuit breaker The cable should hang in a gentle curve 6 Check that the motor is rotating counterclockwise otherwise switch two of the three phases wires WARNING The electrical line must be properly grounded to insure the safety of the operator i INDICATION If a Ground Fault In...

Page 8: ...z 7 5 kW 5055 min 32A 400V 50Hz 5057 min 32A 400V 50Hz 15 kW 1 2 3 5 4 D A B C Figure 3 1 How to move the crated machine Figure 3 3 Electrical connection Figure 3 4 Steam connection Installation Only machine without boiler models 5040 5042 Figure 3 2 Mounting the form Choose electric components approved as per standard IEC60309 ...

Page 9: ...connection of the boiler exhaust to the drainage system must be kept in good order and must be verified every time before performing the boiler discharge procedure 3 7 Compressed air connection only for models with sleeves tensioning WARNING The steam connection is to be made by a li censed technician only and according to local safety regu lations Refer to Figure 3 6 1 Connect the machine to a co...

Page 10: ... boiler switch 11 5 Turn on the heating element switch 12 6 Only for model 5055 turn on the second heating element 13 This heating element may be kept off for energy saving if the machine is to be used for few garments a day If you realize that the boiler needs too long to build up pressure then you can turn on the auxiliary heating element at any time 4 3 Operation Refer to figures 4 1 and 4 2 4 ...

Page 11: ...chine All models 1 ON OFF switch 2 Two vent clamps 3 Two sleeve expanders 4 Clamps pressure adjustment knob 5 Blowing strength adjustment lever 6 START pedal 7 Rear clamp 8 Front clamp 9 Shoulder width adjustment knob Only models with boiler 10 Pressure gauge boiler 11 Main boiler switch 12 Heating element switch 13 Second heating element switch 14 General warning light 15 Water level lamp ...

Page 12: ...emory associated to the program in which it was entered 1 To access advanced programming press and hold the PROG button until the letter H appears in the program number dis play 2 The STEAM display shows the number of the parameter being programmed Please refer to Table 5 2 for description of the parameters and their status 3 The AIR display shows a flashing number indicating the param eter value ...

Page 13: ...vers are in good condition If they show any sign of deterioration replace them immediately Pressing quality may decrease dramatically if pads and covers are dirty or damaged Clean the filter only types with boiler Refer to Figure 6 1 Close the connections to the water source Remove the elbow fitting R Clean the fitting Remove the filter S Carefully clean the filter For types with boiler once a wee...

Page 14: ...lowly open the boiler discharge valve 4 When the discharge is finished close the discharge valve and block it with the metal frame WARNING The boiler discharge procedure is safe only if the following conditions are verified the boiler discharge valve is safely and firmly connected to the permanent drainage system the pressure displayed by the gauge is lower than 1 bar 6 1 3 Every six months Call t...

Page 15: ...htened and do not leak Verify that steam valve is in good working order and does not present leakage Model with boiler Follow instrucions in table 6 1 for the maintenance of the boiler group Verify that all connections are properly tightened and do not leak Verify that the steam valve is in good working order and does not present leakage 6 2 3 Air circuit maintenance only for models with sleeves t...

Page 16: ...eans of switch The boiler reaches working pressure too slowly Models 5055 5057 The second heating element is off Turn on all the heating elements When working pressure has been reached unnecessary power can be turned off The pump is working but no water gets into the vessel Models 5050 5055 5052 5057 There is no water the water delivery valve is closed Turn off the machine Make sure that the water...

Page 17: ...ection mode Models 5050 5055 5052 5057 There is no water or the water flow is too low Problems of the water line no service closed valves interruptions or leaks Verify that water reaches the unit in proper quantity Filters or connections are dirty Clean water intake connections and filters as per instructions in table 6 1 The pump solenoid valve has failed Replace the solenoid valve The pump is al...

Page 18: ...50xx Easyform ed0811 50xx EASYFORM 18 ...

Page 19: ...rs do not get dirty 8 2 Transportation In case the machine must be moved follow the instructions below 1 Model with boiler discharge the boiler 2 Close air connections models with sleeves tensioning 3 Close steam model without boiler or water model with boiler connection 4 Disconnect from electrical power 5 Discharge the pressure in the air circuit models with sleeves tensioning 6 Discharge residu...

Page 20: ...E VENTILATORE BLOWING MOTOR GEBLÄSE MOTEUR VENTILATEUR VENTILADOR VT1 CONTATTORE COMANDO VENTILATORE BLOWING MOTOR CONTACTOR SWITCH SCHALTSCHÜTZ GEBLÄSE CONTACTEUR COMMANDE VENTILATEUR CONTACTO MANDO VENTILADOR SC Cod 0221417 SCHEDA COMANDO MACCHINA MACHINE CONTROL BOARD STEUERUNGSKARTE DES MASCHINE CARTE COMMANDE MACHINE TARJETA MANDO MÁQUINA Part Descrizione Description Beschreibung Designation ...

Page 21: ...EDALE START START PEDAL STARTPEDAL PEDALE START PEDAL START RT RELE TERMICO THERMAL RELAY THERMORELAIS RELAIS TERMIQUE RELÉ TÉRMICO VT MOTORE VENTILATORE BLOWING MOTOR GEBLÄSE MOTEUR VENTILATEUR VENTILADOR VT1 CONTATTORE COMANDO VENTILATORE BLOWING MOTOR CONTACTOR SWITCH SCHALTSCHÜTZ GEBLÄSE CONTACTEUR COMMANDE VENTILATEUR CONTACTO MANDO VENTILADOR SC Cod 0221417 SCHEDA COMANDO MACCHINA MACHINE CO...

Page 22: ...50xx Easyform ed0811 50xx EASYFORM 22 Diagrams ...

Page 23: ...LÁMPARA NIVEL AGUA LS LAMPADA SICUREZZA SAFETY LAMP SIESCHERUNGSLAMPE LAMPE SECURITE LÁMPARA DE SEGURIDAD P1 POMPA PUMP PUMPE POMPE BOMBA PM PEDALE START START PEDAL STARTPEDAL PEDALE START PEDAL START PR1 PRESSOSTATO PRESSURE SWITCH DRUCKWÄCHTER PRESSOSTAT PRESOSTATO PRS PRESSOSTATO SICUREZZA SAFETY PRESSURE SWITCH SIESCHERUNGSDRUCKWACHTER PRESSOSTAT SECURITE PRESOSTATO DE SEGURIDAD RS CONTATTORE...

Page 24: ...50xx Easyform ed0811 50xx EASYFORM 24 Diagrams ...

Page 25: ...SSERSTAND LAMPE LAMPE NIVEAU EAU LÁMPARA NIVEL AGUA LS LAMPADA SICUREZZA SAFETY LAMP SIESCHERUNGSLAMPE LAMPE SECURITE LÁMPARA DE SEGURIDAD P1 POMPA PUMP PUMPE POMPE BOMBA PM PEDALE START START PEDAL STARTPEDAL PEDALE START PEDAL START PR1 PRESSOSTATO PRESSURE SWITCH DRUCKWÄCHTER PRESSOSTAT PRESOSTATO PRS PRESSOSTATO SICUREZZA SAFETY PRESSURE SWITCH SIESCHERUNGSDRUCKWACHTER PRESSOSTAT SECURITE PRES...

Page 26: ...50xx Easyform ed0811 50xx EASYFORM 26 Diagrams ...

Page 27: ...WATER LEVEL LAMP WASSERSTAND LAMPE LAMPE NIVEAU EAU LÁMPARA NIVEL AGUA LS LAMPADA SICUREZZA SAFETY LAMP SIESCHERUNGSLAMPE LAMPE SECURITE LÁMPARA DE SEGURIDAD P1 POMPA PUMP PUMPE POMPE BOMBA PM PEDALE START START PEDAL STARTPEDAL PEDALE START PEDAL START PR1 PRESSOSTATO PRESSURE SWITCH DRUCKWÄCHTER PRESSOSTAT PRESOSTATO PRS PRESSOSTATO SICUREZZA SAFETY PRESSURE SWITCH SIESCHERUNGSDRUCKWACHTER PRESS...

Page 28: ...50xx Easyform ed0811 50xx EASYFORM 28 Diagrams ...

Page 29: ...FEDER RESSORT PALE MUELLE PALA 8 5000307 2 PERNO PIVOT STIFT PIVOT PERNO 7 5000301 1 GIRANTE BASE SCHEIBE BASE RUEDA 6 5000003 2 ASTA STAFF STAB TIGE ASTA 5 0240118 2 MOLLA SPRING FEDER RESSORT MUELLE 4 0180412 1 VOLANTINO HAND WHEEL KNOPF VOYANT RUEDA MANUAL 3 0180411 2 VOLANTINO HAND WHEEL KNOPF VOYANT RUEDA MANUAL 2 0180205 4 MANOPOLA KNOB KNOPF MANOPULE EMPUñADURA 1 0060701 4 VITE SCREW SCHRAU...

Page 30: ...405 1 PANNELLO COMPLETO COMPLETE PANEL PANEELCOMPLETO PANNEAU COMPLET PANEL COMPLETO 1 0220591FAS 1 CONDENSATORE ELECTRIC CONDENSER KONDENSATOR CONDENSATEUR CONDENSADOR Pos Code Q ty Descrizione Description Beschreibung Designation Descripción 5050A60 CONTROL PANEL CONSOLLE ed 3605 Part of 5040 EASYFORM 50Hz without boiler 5050 EASYFORM 50Hz with boiler 7 5kW 5055 EASYFORM 50Hz with boiler 15kW Sp...

Page 31: ...de Q ty Descrizione Description Beschreibung Designation Descripción 5050A90 ACCESSORIES ACCESSORI ed 3605 Part of All models Tutti i modelli 2 A27415 A1941501 1 MOTORE SUCTION MOTOR MOTOR MOTEUR MOTOR A27385 A1938501 A27236 A1938601 1 A1922502 1 VENTOLA FAN GEBLÄSE ROTOR VENTIL ROTOR Pos Code Q ty Descrizione Description Beschreibung Designation Descripción MOTOR GROUP GRUPPO MOTORE ed 2110 Part ...

Page 32: ...FIXER KABELPRESSEN PRESSE CABLE FIJA CABLE 2 0220502 1 RELE TERMICO THERMAL RELAY THERMO RELAIS RELAIS TERMIQUE RÉLÉ TÉRMICO 1 0220501 1 CONTATTORE CONTACTOR SCHUTZSCHALTER CONTACTEUR CONTACTOR Pos Code Q ty Descrizione Description Beschreibung Designation Descripción 5040A61 ELECTRIC PANEL GRUPPO ELETTRICO ed 3605 Part of 5040 EASYFORM 50Hz without boiler 5042 EASYFORM 50Hz without boiler Spare p...

Page 33: ...NTRÔLE NIVEAU TARJETA CONTROL NIVEL 5 0220509 3 FUSIBILE FUSE SICHERUNG FUSIBLE FUSIBLE 4 0220538 1 CONTATTORE CONTACTOR SCHUTZSCHALTER CONTACTEUR CONTACTOR 3 0220502 1 RELE TERMICO THERMAL RELAY THERMO RELAIS RELAIS TERMIQUE RÉLÉ TÉRMICO 2 5055 5057 0220501 3 CONTATTORE CONTACTOR SCHUTZSCHALTER CONTACTEUR CONTACTOR 5050 5052 0220501 2 CONTATTORE CONTACTOR SCHUTZSCHALTER CONTACTEUR CONTACTOR 1 022...

Page 34: ...0 2 GUAINA METALIZZATA COVER HÜLLE GAINE METALLISEE VAINA METALIZADA 2 0160203 1 RACCORDO CONNECTION ANSCHLUSSSTÜCK RACCORD CODO 1 0160111 2 RACCORDO CONNECTION ANSCHLUSSSTÜCK RACCORD CODO Pos Code Q ty Descrizione Description Beschreibung Designation Descripción 5040A40 STEAM GROUP GRUPPO VAPORE ed 2110 Part of 5040 EASYFORM 50Hz without boiler 5042 EASYFORM 50Hz without boiler Spare parts ...

Page 35: ...PROBE ERDUNGSONDE SONDE DE TERRE SONDA TOMA TIERRA 7 0220842 1 SONDA LIVELLO LEVEL PROBE NIVEAUSONDE SONDE DE NIVEAU SONDA NIVEL 6 0220402 4 DISTANZIALE SPACER ABSTÄNDSTUCK ENTRETOISE RIOSTRA 5 0160404 1 RACCORDO CONNECTION ANSCHLUSSSTÜCK RACCORD CODO 4 0160302 1 RACCORDO CONNECTION ANSCHLUSSSTÜCK RACCORD CODO 3 0160204 1 RACCORDO CONNECTION ANSCHLUSSSTÜCK RACCORD CODO 2 0160202 1 RACCORDO CONNECT...

Page 36: ...NTIL ELECTROVANNE ELECTROVÁLVULA 2 D09225 1 ELETTROPOMPA PUMP PUMPE ELECTROPOMPE BOMBA PQM70 1 16022002 1 PORTAGOMMA CABLE HOLDER GUMMISHALTER EMBOUT PORTACABLE pos Code Q ty Descrizione Description Beschreibung Designation Descripción D09A7 PUMP POMPA ed 2910 Part of 5050 EASYFORM 50Hz with boiler 7 5kW 5055 EASYFORM 50Hz with boiler 15kW 5052 EASYFORM 50Hz with boiler 7 5kW 5057 EASYFORM 50Hz wi...

Page 37: ...ASQUE 6 TROUS ARANDELA 6 AGUJ pos Code Q ty Descrizione Description Beschreibung Designation Descripción G23611 GROUP HEATING ELEMENTS 15kW GRUPPO RESISTENZE 15kW ed 1902 Part of 5055 EASYFORM 50Hz with boiler 15kW 5057 EASYFORM 50Hz with boiler 15kW 4 0230526 3 RESISTENZA 2 5kW HEATING ELEMENT 2 5kW HEIZSTAB 2 5kW RESISTANCE 2 5kW RESISTENCIA 2 5kW 3 0250329 3 GUARNIZIONE GASKET DICHTUNG JOINT EM...

Page 38: ...190505 1 CLIPS FORCELLA CLIPS DICHTUNGSRING CLIPS CLIPSHORQUILLA 2 0190504 1 FORCELLA FORK GABEL FOURCHE HORQUILLA 1 0190503 1 TESTINA CONNECTION ANSCHLUSSSTÜCK RACCORD CODO Pos Code Q ty Descrizione Description Beschreibung Designation Descripción 5050A20 AIR GOUP GRUPPO ARIA ed 4706 Part of All models Tutti i modelli Spare parts ...

Page 39: ...ION BERBINDUNG RACCORD CODO pos Code Q ty Descrizione Description Beschreibung Designation Descripción L544 GROUP CONNECTION optional feature GRUPPO ALLACCIAMENTO optional ed 0107 Part of 5050 EASYFORM 50Hz with boiler 7 5kW 5055 EASYFORM 50Hz with boiler 15kW 5052 EASYFORM 50Hz with boiler 7 5kW 5057 EASYFORM 50Hz with boiler 15kW Spare parts ...

Page 40: ...vil srl Via Copernico 1 20060 Pozzo d Adda MI ITALY tel 39 02 9093141 fax 39 02 90968202 www trevil com 0811 11 10 2005 24 03 2011 Edition Date created Date last edited Document code Dealer Manufacturer Document identification ...

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