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Combi 65

The following symbol is used throughout this
manual:

IMPORTANT!

Please take note of comments.

Dear Customer

Thank you for purchasing this Trend product.

The Combi 65 is designed to be used with most

heavy duty plunge routers. The router should be

fitted with a 30mm outside diameter guide bush

and a 12.7mm (

1

/

2

”) diameter Tungsten Carbide

Tipped (TCT) cutter.  Two 100mm throat quick

action or gripper clamps will also be required.

Once the jig has been mastered a typical

postform or butt and scribe joint, can be made

within 15 minutes including setting-up time.

Recommended maximum depth of cut is 8mm in

one pass. The jig is designed to cut worktop

widths at 600mm, 640mm and 650mm. Other

widths upto 650mm will require marking out or

redrilling of location holes.

If after reading these instructions you have any

problems please contact our Technical Support

Department. For accessories and a copy of the

latest Trend Routing Catalogue please contact

your nearest Trend stockist.

We hope you enjoy many years of productive

use of this product.

Please remember to return your
guarantee card within 14 days of
purchase.

-1-

Contents

Items Enclosed _______________________2

Safety Precautions ____________________3

– Cutter Care

__________________________3

– Useful Advice

________________________3

Accessories __________________________4

– Recommended Cutters

________________4

– Sub-base sets

______________________4-5

– Panel Butt Connectors

_________________6

– Biscuit Jointer for the router

_____________6

– Gripper Clamp

_______________________6

Assembly ____________________________7

– Location Bush Identification

_____________7

– Margin Distance

______________________7

– Setting out the joints

__________________7

Operation ____________________________8

– Setting the Length Stop

________________8

– Female Joint

_________________________8

– Male Joint

___________________________9

– Out-of-square Joints

___________________9

– Cutting the Bolt Recesses

_____________10

– Strengthening the Joint

_______________11

– Sealing the Joint

____________________11

Spare Parts

– Spare Parts List & Diagram

____________12

Trouble Shooting ____________________I/B

Please read the operating
instructions carefully and keep
them together with your jig.

If you require further technical information or spare parts for the
Combi, please call our technical support department on 01923 224681.

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Summary of Contents for COMBI 65

Page 1: ...COMBI 65 For 600mm 640mm 650mm Worktops...

Page 2: ...our guarantee card within 14 days of purchase 1 Contents Items Enclosed _______________________2 Safety Precautions ____________________3 Cutter Care__________________________3 Useful Advice _________...

Page 3: ...Combi 65 ITEMS ENCLOSED 3 x Location bushes 1 x Manual 1 x Guarantee Card 2 Length 905mm Width 215mm Thickness 13mm Weight 2 7kg Specification 1 x Solid laminate template GUARANTEE...

Page 4: ...kept clean Resin build up should be removed at regular intervals with Resin Cleaner The use of a dry lubricant will act as a preventative such as Trendicote PTFE spray n Cutter shanks should be insert...

Page 5: ...concentric with the cutter This can be achieved using Trend sub bases and 30mm outside diameter guide bush ref GB30 Trend sub bases have a central recess to allow fitting of the Trend guide bush to mo...

Page 6: ...odically check the sub base is concentric to the spindle of the router 5 UNIBASE comprises the following Fits following Router Models Atlas Copco OFSE2000 Bosch GOF 1300ACE 1600A 1700ACE Casals FT2000...

Page 7: ...pack of 50 PC 50 M pack of 100 PC 100 M pack of 1000 PC 1000 M Biscuit Jointer for the Router Worktops with inadequate support below them need additional stability by biscuit jointing the edges The Tr...

Page 8: ...ant on the O ring Ensure bushes are fully home before use When using jig ensure location bushes do not foul workbench 23mm IMPORTANT In order to prevent breakout of the laminate rotation of the cutter...

Page 9: ...o be cut ensuring the location bushes are touching the worktop Now cramp securely in position using two quick action clamps ensuring they will not foul the router path n Set cutter depth n Plunge rout...

Page 10: ...male joint before finally cutting the work top to length A series of passes should be made feeding from left to right Out of square Joints Only the male cut needs to be adjusted if an out of square jo...

Page 11: ...cesses n Securely clamp jig to worktop n The bolt recesses should be approximately 20mm deep although this will depend upon the thickness of worktop n Once one bolt recess is cut move jig over to the...

Page 12: ...20 1000 1000 biscuits A 650mm worktop should have at least 5 biscuits Sealing the Joint The cut edges of the joint should be coated with a water resistant adhesive or sealant before assembly to preven...

Page 13: ...SPARE PARTS DIAGRAM 1 2 4 3 12 COMBI 65 SPARE PARTS LIST v2 0 11 2000 Item Qty Description Ref 1 0 Combi 65 Jig COMBI 65 2 3 Alloy Bush BUSH 650 3 0 Combi Jig O Ring Pack for Bushes pack of 5 CJ ORS 4...

Page 14: ...e cut ensuring board have torn slightly that the guide bush is kept against the template by machin ing from left to right Use abrasive paper to remove torn wood chips n Chipped laminate Can be caused...

Page 15: ...__mailserver trendm co uk WWW ____________www trendm co uk Copyright Trend 2000 No part of this publication may be reproduced stored or transmitted in any form without prior permission Our policy of c...

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