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Treker 4220ST Operator'S Manual Download Page 49

8/05/08

47

Section 12: Troubleshooting

4220ST & 4420ST Light Utility Vehicles  700-504M

Table of Contents

Section 12: Troubleshooting

Symptoms

Probable Causes

Suggested Remedies

Battery is dead

Key switch is not in the off position.

Switch key to off position.
Disconnect and recharge battery.

Battery is worn out or defective.

Replace battery.

Starter solenoid is shorted.

Replace starter solenoid.

Battery will not charge up

Battery connections are loose or
corroded.

Clean and tighten battery connections.

Battery fluid level is low.

Add distilled water to battery cell.

Battery cell is dead.

Replace battery as soon as possible.

Battery is worn out or defective.

Brakes are sticking (won’t release)

Master cylinder linkage is out of
adjustment.

Adjust master cylinder linkage.

Master cylinder return spring is broken.

Replace master cylinder return spring.

Ground debris in brake linkage.

Clean debris from brake linkage.

Brakes don’t function

Master cylinder oil level is low.

Add brake fluid to the master cylinder.

Brake line is broken.

Replace brake line.

Brake line has air in it.

Bleed brake line and add brake fluid.

Master cylinder is defective.

Replace master cylinder.

Electrical System does not work

Electrical fuse is blown or missing.

Replace electrical fuse.

Battery connections are loose or
corroded.

Clean and tighten battery connections.

Battery is worn out or defective.

Replace battery.

Ignition switch is defective.

Replace ignition switch.

Engine backfires

Spark plug is fouled.

Replace or clean spark plug.

Fuel solenoid is stuck.

See Honda Engine Manual.

Air intake restrictor upstream of air
cleaner is missing or incorrectly
installed.

Replace or correctly install air intake
restrictor.

Throttle cable is defective or out of
adjustment.

Clean and oil throttle cable. Replace
worn or damaged cable.

Engine knocks

Engine speed is set too low.

Adjust engine idle screw.

Fuel is stale or dirty.

Replace fuel with new fuel.

Engine overheats

Engine cooling fins are plugged.

Allow engine to cool. Clean cooling
fins with high pressure air.

Engine oil level is low.

Add specified engine oil.

Carburetor air intake tube is plugged.

Clean air intake tube.

Air cleaning element is plugged or
missing.

Replace or clean air cleaner with air.

Summary of Contents for 4220ST

Page 1: ...ed Read the Operator s manual entirely When you see this symbol the subsequent instructions and warnings are serious follow without exception Your life and the lives of others depend on it Table of Co...

Page 2: ...mation 13 Dealer Service and Inspection List 13 Dealer Test Ride List 14 Dealer Delivery To Customer List 14 Customer Acceptance List 14 Section 4 Operating Instructions 15 Operator Responsibilities 1...

Page 3: ...uthorized dealer Manuals can also be downloaded free of charge from our website at www landpride com or printed from the Land Pride Service Support Center by your dealer Terminology Right hand and lef...

Page 4: ...f supplies tools gear or game Owner Assistance The safety video should be viewed by the owner and the Warranty Registration card should be filled out by the dealer at the time of purchase The owner sh...

Page 5: ...oved It may also be used to alert against unsafe practices CAUTION CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used t...

Page 6: ...d properly Remove build up of grease oil or debris Remove all tools and unused parts from the Treker before operation Wear Protective Equipment Wear protective clothing and equipment Wear clothing and...

Page 7: ...rts Keep hands feet long hair clothing and jewelry away from moving parts and obvious pinch points to avoid getting caught Keep hands arms feet and all bodily appendages safely inside the confines of...

Page 8: ...cargo load the slower the turn should be The 4 post accessory bar is not a certified ROPS Roll Over Protection System Always avoid roll overs Do not load 4 post accessory bar with heavy equipment Rol...

Page 9: ...rboards is acceptable See Going Out on the Trail Note 7 on page 21 Never use vehicle for racing and never modify engine to exceed 25 MPH vehicle speed Towing Safety Follow all towing instructions in t...

Page 10: ...3 Some new equipment installed during repair requires safety labels to be affixed to the replaced component as specified 818 543C Danger Guard Missing 24691 23536 838 629C Warning Pinch Point or Crus...

Page 11: ...Important Safety Information 4220ST 4420ST Light Utility Vehicles 700 504M Table of Contents 24697 838 532C Warning Cab Rollover Protection 838 492C Caution Maximum Power Source 838 490C Caution Stop...

Page 12: ...Section 2 Important Safety Information 4220ST 4420ST Light Utility Vehicles 700 504M 8 05 08 10 Table of Contents 838 486C Warning General Utility Vehicle 24694...

Page 13: ...20ST Light Utility Vehicles 700 504M Table of Contents 838 570C Vehicle Loading Capacities 4220ST Series 838 663C Vehicle Loading Capacities 4420ST Series 24694 21147 838 579C Trailer Towing Informati...

Page 14: ...mportant Safety Information 4220ST 4420ST Light Utility Vehicles 700 504M 8 05 08 12 Table of Contents 21110 838 491C Warning Improper Use 838 489C Warning Rollover Hazard 21110 24695 838 444C Danger...

Page 15: ...t unit while shifter is located in the forward and reverse positions ___Check throttle control to make sure it moves and returns freely ___Check choke control to make sure it moves and returns freely...

Page 16: ...arranty registration form is complete ___Owner s Manual has been delivered to and reviewed by customer ___Engine Manual has been delivered to and reviewed by customer ___Warranty Policy limits and req...

Page 17: ...make sure there is at least 1 8 of a tank of gas prior to performing initial starting operations Check air intake filtering system Clean or replace filtering system per instructions for Engine Air Fil...

Page 18: ...ing 12 volt accessories such as a cell phone or light 8 Ignition Switch Starts and stops engine Vertical position is off Turn switch key clockwise to start engine See General Operation on page 15 for...

Page 19: ...or switching from reverse to forward and forward to reverse Shift Selector Shown in Park Figure 4 6 16 22482 Choke Refer to Figure 4 4 13 Choke Control Located under the driver s seat Use to choke eng...

Page 20: ...It is the responsibility of the operator and passenger to decide if their situation warrants using seat belts Make sure seats and seat belts are properly fastened to the frame Seat Belt Components Ref...

Page 21: ...ar of personnel before raising the cargo box Bodily harm can result from being pinched between cargo box and another object or from a load dumping and or rolling onto a bystander The cargo box is fact...

Page 22: ...empty can result in dried out gaskets that when dry will crack and leak Also emptying metal fuel tanks and storage containers can result in corroded containers and contaminated fuel Land Pride highly...

Page 23: ...ellent personal medications water tarp or tent flash light survival knife binoculars camera tool kit rope duct tape tow strap winch or come along eating utensils cooking utensils and high energy trail...

Page 24: ...ry lightly Hard braking can cause total loss of control and a rollover situation Try to back straight down the hill without turning Turning in this situation can also cause a rollover 9 Whenever possi...

Page 25: ...cessory The front cargo accessory rack not shown can be mounted to the Brush Guard Heavy Duty Brush Guard Figure 5 2 Front Bumper 21145 22484 Hitch Receiver Heavy Duty Brush Guard Tires Refer to Figur...

Page 26: ...igure 5 1 The Land Pride Electric Spin Spreader is a highly versatile full component package designed to plant or spread seeds It can then be used to spread prilled or granulated fertilizer lime gypsu...

Page 27: ...em Visually inspect vehicle for any abnormal wear or damage A good time to detect potential problems is while performing scheduled maintenance service Correcting the problem as quickly as possible is...

Page 28: ...ough to do the work intended 5 Support vehicle securely with jack stands before working under or around the vehicle 6 Work may now be performed on the vehicle Be sure to properly torque all bolts that...

Page 29: ...id can cause serious injury to skin and eyes Avoid skin contact with battery acid and always wear eye protection when checking the battery Flush area with clean water and call a physician immediately...

Page 30: ...follow instructions for Adding Water to the Battery above 10 If applicable reinstall vent caps before charging 11 Set charger to 12 volts 12 Plug in and turn on charger 13 Don t wiggle connections to...

Page 31: ...soline and other fuels They are flammable and vapors are explosive A fire or explosion from gasoline can burn you and others and can damage property Refuel outdoors preferably or in well ventilated ar...

Page 32: ...pump The fuel tank will need emptying when preparing for long term storage or replacing a damaged one 1 Secure vehicle for maintenance See Securing Vehicle for Maintenance on page 25 2 Follow all Fuel...

Page 33: ...replacing them Figure 6 7 24703 Replace cam shoes if there is less than 1 16 clearance between aluminum housings Cam Shoes 3 Required Aluminum Housing Cam Shoe Replacement Part No Part Description 60...

Page 34: ...form in front of the air intake snorkel or allowing loose clothing to drape over the snorkel could block the snorkel opening 24705 Insert Open End First Location Under Hinged Seat Figure 6 9 Engine Ai...

Page 35: ...inspect the air cleaner canister for external damage and replace if necessary Incorrect Air Filter Element The air filter must remain intact to block passage of dirt and foreign particles It must be o...

Page 36: ...ster CAUTION To maintain efficiency the spark arrester must be serviced every 100 hours CAUTION Be careful not to damage spark arrester screen when cleaning The spark arrester is mounted on the end of...

Page 37: ...the cargo box is securely supported in the up position before working on the Park Brake calipers 3 Chock front and back of rear wheels 4 Secure cargo box in the up position 5 Change shift selector to...

Page 38: ...e and exhaust are cool before cleaning Check and clean engine fan cooling screen often when traveling in dirty trashy terrain Maintenance Schedule Maintenance Operation Daily Every 100 Hrs Every 300 H...

Page 39: ...tion 7 Lubrication Level Check Refer to Figure 7 1 Check engine oil daily with dipstick located at the engine left front side as follows 1 Park vehicle on a level surface set park brake turn off ignit...

Page 40: ...ve filter access cover and drain plug to allow oil to drain out 3 Remove oil filter with a filter wrench and let remaining oil drain out Discard oil filter 4 Clean engine filter base 5 Coat new filter...

Page 41: ...age and possible oil leakage after each use Check oil level every 6 months or every 100 hours whichever comes first Change oil once a year or every 400 hours whichever comes first Level Check Oil must...

Page 42: ...See also Section 10 Specifications and Capacities on page 45 Fill plug location Left front side See large arrow Drain plug location Bottom center see large arrow Type of lubrication Mobil 424 Front di...

Page 43: ...on the driver s side Visually inspect fill line on the reservoir by turning the steering wheel to the left and looking under the driver s side wheel well Remove cap and add DOT 3 fluid to the reservo...

Page 44: ...evaporates if left in carburetor for long periods forming gum and varnish deposits in the carburetor These deposits will cause engine flooding and loss of power 8 Clean dirt and chaff from cylinders...

Page 45: ...ir the vehicle body All tools paint and materials should be purchased locally Scratch Required Tools and Materials See note to left 1 000 rpm buffing tool DeWalt 849 Meguiars buffing compound 8432 Meg...

Page 46: ...Steps to Repair 1 Sand damaged area with 500 grit paper to remove raised edges and to create abraded surface for proper adhesion 2 Fill damaged area with Evercoat body filler 2 part system and allow t...

Page 47: ...load 1300 lbs Belt Drive Enclosed CVT Constantly Variable Transmission Gross Vehicle Weight 4220ST 2225 lbs 4420ST 2534 lbs Ignition Keyed Starts only in park and neutral Rear Cargo Box Capacity 900 l...

Page 48: ...Platform For Maximum Operator Passenger Comfort 8 Gallon Fuel Tank For Extended Operating Range 58 Overall Width at Rear Tires For Maximum Stability Cargo Box with Power Lift For added convenience an...

Page 49: ...e line is broken Replace brake line Brake line has air in it Bleed brake line and add brake fluid Master cylinder is defective Replace master cylinder Electrical System does not work Electrical fuse i...

Page 50: ...ting Engine runs unevenly Electrical connections are loose Reattach electrical connections Engine cooling fins are plugged Allow engine to cool Clean cooling fins with high pressure air Throttle cable...

Page 51: ...sconnected governor spring Replace defective spring Drive Clutch does not disengaged Clean drive clutch by blowing air through it Shift selector jumps out of gear With shift selector in neutral adjust...

Page 52: ...ds not adjusted correctly Adjust front tie rods Front tires should toe out a total of 0 to 3 16 more at the front than at the back Damaged frame steering or suspension parts Inspect thoroughly Steerin...

Page 53: ...5 310 230 405 300 3 4 10 235 170 360 265 510 375 M18 X 1 5 220 165 350 260 485 355 3 4 16 260 190 405 295 570 420 M20 X 2 5 280 205 440 325 610 450 7 8 9 225 165 585 430 820 605 M20 X 1 5 310 230 650...

Page 54: ...Section 13 Appendix 4220ST 4420ST Light Utility Vehicles 700 504M 8 05 08 52 Table of Contents Notes...

Page 55: ...delivered by an authorized Land Pride Utility Vehicle dealer 4 Limitations This warranty shall not apply to or include any of the following a Repair or replacement required as result of I accident II...

Page 56: ...Corporate Office P O Box 5060 Salina Kansas 67402 5060 USA www landpride com...

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