Tree Frogs 5.4 Mega Deck Fort Install Manual Download Page 31

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Main Fort Assembly

Parts Needed

MB1-5- Universal Fort Upright-

(2)

Megadeck

Decks- (2)

Parts Needed

MFH-2- 1/2” Acorn Nut-

(1)

MFH-7- 1/2” Hex Nut-

(1)

MFH-17- 1/2” Split Lockwasher-

(1)

MFH-21- 1/2” USS Flatwasher-

(2)

MFH-24- 1/2” x 9” Hex Bolt-

(1)

MFH-19- 1/4” USS Flatwasher-

(8)

MFH-11- 1/4” x 4 1/2” Hex Lag Screw-

(8)

MB1-

Megad

eck D

ecks

H-

MFH

-17

MFH-

MFH-21

MFH-

MFH

-11

Summary of Contents for 5.4 Mega Deck Fort

Page 1: ...Well Socket 1 8 1 4 and 9 16 Drill Bits Phillips Head Screw Bits An Adult with two Adult Helpers Please familiarize yourself with the install manual parts components and general construction process o...

Page 2: ...ground Surfacing Materials is on the next page A resilient surface should be installed after the swing set has been completely assembled according to these instructions The swing set must rest on soli...

Page 3: ...lippery soles Avoid ponchos scarves hoods loose fitting clothing neckties and any clothing with a drawstring Serious injury could result should any part of the children s clothing become entangled in...

Page 4: ...4 and 3 8 lag bolts must have pre drilled holes 1 1 2 to 2 deep Use a 1 8 drill bit for the 1 4 lag bolts and 1 4 drill bit for 3 8 lag bolts Use pre drilled holes in facias as a reference for placin...

Page 5: ...orted critical heights which varied from 10 feet to greater than 12 feet It is recommended that persons seeking to install shredded tires as a protective surface request test data from the supplier sh...

Page 6: ...6 12 4 00141 Uni Fort 4 hole facia uni 8 hole facia 14 hole megadeck facia universal filler fort playhouse panel facia universal Rail bottom 3 6 2 3 1 2 5 4 Megadeck Fort Bundle A MBA 1 MBA 2 MBA 3 MB...

Page 7: ...nel megadeck r bottom dormer wr panel megadeck r angled wr panel megadeck l angled wr panel 6 3 3 3 1 1 1 1 1 1 Mega Deck Fort Standard Box MST 1 mst 2 mst 3 mst 4 mst 5 mst 6 59 1 00013 57 2 00004 57...

Page 8: ...RWG 1 rwg 2 36 1 00024 65 7 00017 Large Rock Green 14 Yellow Rope 16 1 5 4 Mega Deck Fort Box A Multi Color Item No BXA 1 BXA 2 BXA 3 Part Number 37 1 00018 37 1 00021 60 1 00006 Part Description 19...

Page 9: ...2 hex lag screw 3 8 nylon insert locknut 14 x 1 1 4 pan phillips t s 14 x 2 pan phillips T s 3 8 split lockwasher 1 2 split lockwasher 5 16 x 3 8 3 prong t nut 1 4 uss flatwasher 3 8 uss flatwasher 1...

Page 10: ...1 4 16 4 00217 R Gusset bracket QTY 3 MB1 5 16 4 00214 Uni PC Corner Post Fort Upright QTY 3 MB1 6 16 4 00290 Uni Fort Wood Roof Center Post QTY 2 MB1 7 16 4 00283 Universal Fort Trapeze Arm QTY 1 Meg...

Page 11: ...41 Universal Rail Bottom QTY 2 5 4 Megadeck Fort Bundle A MBA 1 16 4 00291 116 Fort Corner Post QTY 4 MBA 2 16 4 00312 116 Megadeck Corner Post QTY 2 MBA 3 13 4 00076 Universal Fort 4 Hole Facia QTY 2...

Page 12: ...4 13 4 00063 Deck Support QTY 2 Megadeck Decks MDD 1 13 4 00072 Large Deck Board QTY 8 MDD 2 12 4 00154 Small Deck Board QTY 2 MDD 3 12 4 00140 Deck Runners QTY 4 Universal Rail Counts Per Rail RAIL...

Page 13: ...0139 Uni Fort RW Board Blank QTY 4 RW 5 11 4 00140 Uni Fort RW Board w Rock Holes QTY 8 RW 6 10 4 00266 Uni Small RW Board Blank QTY 1 RW 7 16 4 00215 Universal Rope Block QTY 1 RW 8 16 4 00218 Univer...

Page 14: ...00237 Megadeck L Top Dormer Panel QTY 1 WR 6 64 7 00239 Megadeck R Top Dormer Panel QTY 1 WR 7 64 7 00238 Megadeck L Bottom Dormer Panel QTY 1 WR 8 64 7 00240 Megadeck R Bottom Dormer Panel QTY 1 WR 9...

Page 15: ...ASURE YOUR BOLTS AND SCREWS HARDWARE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH HARDWARE SIZES MFH 1 40 1 00001 3 8 Acorn Nut QTY 10 MFH 2 40 1 00002 1 2 Acorn Nut QTY 15 MFH 3 40 1 0001...

Page 16: ...1 00055 1 4 x 3 Hex Lag Screw QTY 4 MFH 11 40 1 00056 1 4 x 4 1 2 Hex Lag Screw QTY 68 MFH 12 40 1 00059 3 8 x 3 1 2 Hex Lag Screw QTY 92 MFH 13 40 1 00064 3 8 Nylon Insert Locknut QTY 4 MFH 14 40 1...

Page 17: ...S WHEN COMPLETE GIVE MANUAL TO OWNER Measurement taken from bottom of bolt head to the bottom of bolt MFH 20 40 1 00082 3 8 USS Flatwasher QTY 110 MFH 21 40 1 00083 1 2 USS Flatwasher QTY 24 MFH 22 40...

Page 18: ...easurement taken from bottom of bolt head to the bottom of bolt MFH 25 40 1 00115 3 8 x 5 1 2 Carriage Bolt QTY 6 MFH 26 41 1 00025 3 8 Bolt Cup QTY 4 Megadeck 5 4 Hardware Bag 5MH 1 40 1 00056 1 4 x...

Page 19: ...L TO OWNER Measurement taken from bottom of bolt head to the bottom of bolt RWH 1 40 1 00067 1 4 x 1 1 2 Pan Phillips M S QTY 32 RWH 2 40 1 00077 1 4 x 7 16 T Nut QTY 32 RWH 3 40 1 00081 1 4 USS Flatw...

Page 20: ...e QTY 2 MST 4 56 1 00012 Ductile Iron Swing Hanger QTY 2 MST 5 59 1 00011 Spring Clips 10 x 100mm QTY 2 MST 6 58 1 00013 Fort Ladder Bracket QTY 1 5 4 Megadeck Fort Box A B BXA 1 37 1 00018 19 Ship s...

Page 21: ...5 4 Fort Rockwall Box Multi Color and Green RWB 1 36 1 00023 Large Rock Multi Color QTY 16 RWB 2 RWG 2 65 7 00017 14 Yellow Rope QTY 1 RWG 1 36 1 00024 Large Rock Green QTY 16...

Page 22: ...5 Uni Fort RW Board w Rock Holes 8 RWB 1 RWG 1 Rockwall Rocks 16 Parts Needed 5MH 1 1 4 x 4 1 2 Hex Lag Screw 24 5MH 3 1 4 USS Flatwasher 24 RWH 1 1 1 4 Pan Phillips M S 32 RWH 3 1 4 USS Flatwasher 3...

Page 23: ...rd Blank 4 RW 5 Uni Fort RW Board w Rocks 8 RW 6 Uni Small RW Board Blank 1 UD 1 Small Deck Board 8 UD 2 Large Deck Board 6 UD 3 Deck Runners 4 UD 4 Deck Support 2 Parts Needed RWH 6 2 1 2 Coated Deck...

Page 24: ...116 Fort Corner Post 2 MBA 2 116 Mega Deck Corner Post 1 MB2 2 Universal 8 Hole Facia 3 MB2 3 14 Hole Megadeck Facia 1 Parts Needed MDD 4 2 1 2 Coated Deck Screws 40 M DD 3 M D D 1 M D D 4 M D D 2 L F...

Page 25: ...eck Corner Post 1 MB2 2 Universal 8 Hole Facia 3 MB2 3 14 Hole Megadeck Facia 1 Parts Needed MFH 12 3 8 x 3 1 2 Hex Lag Screw 24 MFH 18 5 16 T Nut 6 MFH 20 3 8 USS Flatwasher 30 MFH 23 5 16 x 1 Hex Nu...

Page 26: ...3 MB2 3 14 Hole Megadeck Facia 1 Parts Needed MFH 12 3 8 x 3 1 2 Hex Lag Screw 24 MFH 20 3 8 USS Flatwasher 24 R Fort Side Assembly Spacing 57 1 2 Gap 28 3 4 Gap 59 Gap 91 Gap MBA 1 M B A 2 M B 2 2 M...

Page 27: ...a 1 MB2 1 Universal Fort 4 Hole Facia 3 Parts Needed MFH 12 3 8 x 3 1 2 Hex Lag Screw 16 MFH 18 5 16 T Nut 6 MFH 20 3 8 USS Flatwasher 22 MFH 23 5 16 x 1 Hex Nut 6 MFH 23 MFH 20 M FH 18 Main Fort Asse...

Page 28: ...Needed MFH 3 1 2 x 7 Carriage Bolt 4 MFH 2 1 2 Acorn Nut 4 MFH 7 1 2 Hex Nut 4 MFH 17 1 2 Split Lockwasher 4 MFH 21 1 2 USS Flatwasher 4 MFH 22 3 4 USS Flatwasher 4 MFH 20 3 8 USS Flatwasher 8 MFH 12...

Page 29: ...rt Main Beam 2 MB2 4 Universal Filler 2 Parts Needed MFH 2 1 2 Acorn Nut 2 MFH 7 1 2 Hex Nut 2 MFH 17 1 2 Split Lockwasher 2 MFH 21 1 2 USS Flatwasher 4 MFH 24 1 2 x 9 Hex Bolt 2 MFH 19 1 4 USS Flatwa...

Page 30: ...d MFH 3 1 2 x 7 Carriage Bolt 2 MFH 2 1 2 Acorn Nut 2 MFH 7 1 2 Hex Nut 2 MFH 17 1 2 Split Lockwasher 2 MFH 21 1 2 USS Flatwasher 2 MFH 22 3 4 USS Flatwasher 2 MFH 19 1 4 USS FLatwasher 2 MFH 11 1 4 x...

Page 31: ...2 Parts Needed MFH 2 1 2 Acorn Nut 1 MFH 7 1 2 Hex Nut 1 MFH 17 1 2 Split Lockwasher 1 MFH 21 1 2 USS Flatwasher 2 MFH 24 1 2 x 9 Hex Bolt 1 MFH 19 1 4 USS Flatwasher 8 MFH 11 1 4 x 4 1 2 Hex Lag Scre...

Page 32: ...Post 2 Parts Needed MFH 19 1 4 USS FLatwasher 6 MFH 11 1 4 x 4 1 2 Hex Lag Screw 6 MFH 20 3 8 USS Flatwasher 4 MFH 12 3 8 x 3 1 2 Hex Lag Screw 4 5MH 2 3 8 x 5 Hex Lag Screw 2 5MH 4 3 8 USS Flatwasher...

Page 33: ...1 Parts Needed MFH 19 1 4 USS Flatwasher 4 MFH 11 1 4 x 4 1 2 Hex Lag Screw 4 MFH 3 1 2 x 7 Carriage Bolt 6 MFH 22 3 4 USS Flatwasher 6 MFH 21 1 2 USS Flatwasher 6 MFH 17 1 2 Split Lockwasher 6 MFH 7...

Page 34: ...Rail 1 Universal Rail Top 7 Rail 2 Universal Rail Bottom 7 Rail 3 Universal Rail Picket 35 Parts Needed MFH 20 3 8 USS Flatwasher 4 MFH 12 3 8 x 3 1 2 Hex Lag Screw 4 Rail 4 2 1 2 Coated Deck Screw 14...

Page 35: ...MB1 3 L Gusset Bracket 1 Rail Assembly 7 Parts Needed MFH 19 1 4 USS Flatwasher 14 MFH 11 1 4 x 4 1 2 Hex Lag Screw 14 MFH 20 3 8 USS Flatwasher 2 MFH 12 3 8 x 3 1 2 Hex Lag Screw 2 MFH 12 MFH 20 MB1...

Page 36: ...bly MFH 9 MFH 19 Parts Needed Rockwall Assembly 1 Parts Needed MFH 19 1 4 USS Flatwasher 14 MFH 9 1 4 x 2 Hex Lag Screw 4 RWH 5 3 8 USS Flatwasher 2 RWH 4 3 8 x 5 Hex Lag Screw 2 RWH 4 R ock w all A s...

Page 37: ...rt Ladder Bracket 1 Parts Needed RWH 5 3 8 USS Flatwasher 2 RWH 4 3 8 x 5 Hex Lag Screw 2 MFH 12 3 8 x 3 1 2 Hex Lag Screw 2 MFH 19 1 4 USS Flatwasher 3 MFH 15 14 x 2 Pan Phillips T S 3 RWH 5 RWH 4 MS...

Page 38: ...k 1 Parts Needed RWH 5 3 8 USS Flatwasher 2 RWH 4 3 8 x 5 Hex Lag Screw 2 MFH 8 3 8 x 5 Hex Bolt 4 MFH 26 3 8 Bolt Cup 4 MFH 1 3 8 Acorn Nut 4 MFH 13 3 8 Nylon Locknut 4 MFH 16 3 8 Split Lockwasher 4...

Page 39: ...Parts Needed MFH 1 3 8 Acorn Nut 4 MFH 6 3 8 Hex Nut 4 MFH 16 3 8 Split Lockwasher 4 MFH 20 3 8 USS Flatwasher 4 MFH 21 1 2 USS Flatwasher 4 MFH 25 3 8 x 5 1 2 Carriage Bolt 4 MFH 19 1 4 USS Flatwash...

Page 40: ...Fort Wood Roof Assembly Parts Needed WR 3 Fort Wood Roof Panel 2 Parts Needed MFH 11 1 4 x 4 1 2 Hex Lag Screw 8 MFH 19 1 4 USS Flatwasher 8 MFH 11 M F H 1 9 WR 3 MFH 19 MFH 11 WR 3...

Page 41: ...Roof Assembly Parts Needed WR 9 Megadeck R Angled WR Panel 1 WR 10 Megadeck L Angled WR Panel 1 Parts Needed MFH 19 1 4 USS Flatwasher 4 MFH 11 1 4 x 4 1 2 Hex Lag Screw 4 MFH 19 MFH 11 WR 9 MFH 19 MF...

Page 42: ...Fort Wood Roof Assembly Parts Needed WR 4 Universal WR Peak Facia 1 WR 2 Fort Wood Roof Fan 1 Parts Needed MFH 5 2 1 2 Coated Deck Screw 18 WR 4 W R 2 MFH 5 MFH 5...

Page 43: ...l 1 Parts Needed MFH 19 1 4 USS Flatwasher 2 MFH 11 1 4 x 4 1 2 Hex Lag Screw 2 MFH 1 3 8 Acorn Nut 2 MFH 6 3 8 Hex Nut 2 MFH 16 3 8 Split Lockwasher 2 MFH 20 3 8 USS Flatwasher 2 MFH 21 1 2 USS Flatw...

Page 44: ...Assembly Parts Needed WR 6 Megadeck R Top Dormer WR Panel 1 WR 7 Megadeck L Bottom Dormer WR Panel 1 Parts Needed MFH 11 1 4 x 4 1 2 Hex Lag Screw 4 MFH 19 1 4 USS Flatwasher 4 WR 6 MFH 19 MFH 11 WR 7...

Page 45: ...ts Needed WR 8 Megadeck R Bottom Dormer WR Panel 1 WR 4 Universal Wood Roof Peak Facia 1 Parts Needed MFH 19 1 4 USS Flatwasher 2 MFH 11 1 4 x 4 1 2 Hex Lag Screw 2 MFH 5 2 1 2 Coated Deck Screw 4 MFH...

Page 46: ...Roof Assembly Parts Needed WR 2 Fort Wood Roof Fan 1 Parts Needed MFH 5 2 1 2 Coated Deck Screw 24 WR 2 MFH 5 MFH 5 Wood Screws go Through the Wood Roof Boards into the supports on the overlapping ro...

Page 47: ...Ship s Wheel Install B X A 1 o r B X B 1 Parts Needed BXA 1 or BXB 1 19 Ship s Wheel 1 BXA 2 or BXB 2 Telescope 1 B X A 2 o r B X B 2 Telescope Install...

Page 48: ...A 3 o r B X B 3 MST 5 Parts Needed MST 3 1 1 4 Playgrip Ladder Handles 2 MST 2 1 1 4 Playgrip Safety Handles 2 MFH 15 14 x 2 Pan Phillips T S 8 MST 5 10mm x 100mm Spring Clips 2 M ST 3 MFH 15 Parts N...

Page 49: ...Safety Handle Install Parts Needed MST 2 1 1 4 Playgrip Safety Handle 3 RWB 2 or RWG 2 14 Yellow Rope 1 MFH 15 M S T 2 Safety Handle Install MST 2 MFH 15...

Page 50: ...through Universal Rope Block on the Fort tie a knot securing it in the rope block Now tie a knot every 2 to 3 ft until you can string through the RW Board w Rope Hole Tie a knot securing it to the th...

Page 51: ...ing Beam Block w Countersinks Swing Beam Block w Holes Swing Beam Center Block 2 1 1 1 1 Universal SB Box Accessories USB 1 USB 2 58 1 00014 58 1 00009 Swing 45 Degree Bracket Swing Beam T Bracket 2 1...

Page 52: ...twasher 3 8 uss flatwasher 1 2 Split Lockwasher 3 8 Split Lockwasher 1 2 Hex Nut 3 8 Hex nut 1 2 Acorn nut Plated 3 8 Acorn Nut Plated 3 8 Bolt Cup 1 2 x 9 Carriage Bolt 1 2 x 7 Carriage bolt 1 2 x 3...

Page 53: ...1 58 1 00014 SB 45 Degree Bracket QTY 2 USB 2 58 1 00009 Swing Beam T Bracket QTY 1 Ductile Hangers W Clips for 4x6 Count is for Each Position DH 1 56 1 00012 Ductile Iron Swing Hanger QTY 2 DH 2 59...

Page 54: ...B 3 17 4 00111 4 Pos Swing Beam 165 7 16 QTY 1 5AF 1 16 4 00256 120 4 x 4 5 4 AFrame Leg QTY 2 5 4 A Frame Legs 5AF 2 16 4 00257 72 4x4 5 4 Crossmember QTY 1 5AF 3 16 4 00253 4x4 Swing Beam Block W Ho...

Page 55: ...rame Leg QTY 2 6AF 4 16 4 00253 4x4 Swing Beam Block W Holes QTY 1 6AF 3 16 4 00254 4x4 Swing Beam Block W Sinks QTY 1 6AF 5 16 4 00255 4x4 Swing Beam Center Block QTY 1 6AF 2 17 4 00155 96 4x6 6 4 Cr...

Page 56: ...VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH HARDWARE SIZES USB 3 40 1 00084 3 4 USS FLatwasher QTY 22 USB 4 40 1 00083 1 2 USS FLatwasher QTY 22 USB 5 40 1 00082 3 8 USS FLatwasher QTY 5...

Page 57: ...GIVE MANUAL TO OWNER USE THE RULER TO MEASURE YOUR BOLTS AND SCREWS HARDWARE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH HARDWARE SIZES USB 13 40 1 00014 1 2 x 9 Carriage Bolt QTY 1 USB 1...

Page 58: ...D SCREWS HARDWARE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH HARDWARE SIZES USB 17 40 1 00112 3 8 x 10 Hex Bolt QTY 1 USB 18 40 1 00061 3 8 x 5 Lag Bolt QTY 2 Ductile Hangers for 4x6 SB...

Page 59: ...OLTS AND SCREWS HARDWARE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH HARDWARE SIZES DH 7 40 1 00045 3 8 x 7 Hex Bolt QTY 4 Ductile Hangers for 4x6 SB Hardware Count for each Position DH 8...

Page 60: ...plit Lockwasher 2 USB 8 1 2 Hex Nut 2 USB 10 1 2 Acorn Nut 2 DH 1 Ductile Swing Hangers 2 DH 3 3 8 USS Flatwasher 4 DH 4 3 8 Bolt Cup 4 DH 5 3 8 Split Lockwasher 4 DH 6 3 8 Nylon Locknut 4 DH 7 3 8 x...

Page 61: ...3 8 USS Flatwasher 1 USB 6 1 2 Split Lockwasher 1 USB 7 3 8 Split Lockwasher 1 USB 8 1 2 Hex Nut 1 USB 9 3 8 Hex Nut 1 USB 10 1 2 Acorn Nut Plated 1 USB 11 3 8 Acorn Nut Plated 1 USB 16 1 2 x 12 Hex...

Page 62: ...Split Lockwasher 2 USB 7 3 8 Split Lockwasher 1 USB 8 1 2 Hex Nut 2 USB 9 3 8 Hex Nut 1 USB 10 1 2 Acorn Nut Plated 2 USB 11 3 8 Acorn Nut Plated 1 USB 14 1 2 x 7 Carriage Bolt 2 USB 17 3 8 x 10 1 2...

Page 63: ...corn Nut Plated 2 USB 14 1 2 x 7 Carriage Bolt 2 USB 3 3 4 USS FLatwasher 2 USB 13 1 2 x 9 Carriage Bolt 1 USB 14 USB 3 USB 4 USB 6 USB 8 USB 10 USB 13 Above Drill a 9 16 hole through the A FRAME LEGS...

Page 64: ...wn use a 1 2 bolt of any size longer then 5 and a blunt object to mark a hole on the A FRAME LEGS SWING BEAM Install parts needed 5 or 6 AF 2 Crossmember 1 Hardware needed USB 4 1 2 USS Flatwasher 2 U...

Page 65: ...SWING BEAM Install DH 2 Hardware needed USB 18 3 8 x 5 Lag Bolt 2 USB 5 3 8 USS Flatwasher 2 DH 2 10mm x 100mm Spring Clip 2 USB 18 USB 5...

Page 66: ...he Disc Swing and tie a good knot bigger the the hole Now tie a knot every 2 ft until the desired height is accomplished String the rope through the Swing Beam Rope Hole and tie another knot bigger th...

Page 67: ...ective part Product covered under this warranty will be shipped at the customer s expense Tree Frogs is not responsible for any expense associated with freight or delivery and installation of the warr...

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