background image

Universal Rail 

(Counts per Rail)

Item No.

rAiL-1

rAiL-2

rAiL-3

Part Number

12-4-00140

12-4-00141

15-4-00008

Part Description

UNIVERSAL RAIL TOP

UNIVERSAL RAIL BOTTOM

uniVersAL rAiL Picket

QTY.

1

1

5

Mega Deck Fort Wood Roof Bundle

wr-1

wr-2

wr-3

wr-4

wr-5

wr-6

wr-7

wr-8

wr-9

wr-10

13-4-00078

64-7-00208

64-7-00209

20-4-00007

64-7-00237

64-7-00239

64-7-00238

64-7-00240

64-7-00241

64-7-00242

UNIVERSAL WOOD ROOF SUPPORT

FORT WOOD ROOF FAN

FORT WOOD ROOF PANEL

uniVersAL wooD roof PeAk fAciA

megADeck Left toP Dormer wr PAneL

megADeck (r) toP Dormer wr PAneL

megADeck (L) Bottom Dormer wr PAneL

megADeck (r) Bottom Dormer wr PAneL

megADeck (r) AngLeD wr PAneL

megADeck (L) AngLeD wr PAneL

6

3

3

3

1

1

1

1

1

1

Mega Deck Fort Standard Box

mst-1

mst-2

mst-3

mst-4

mst-5

mst-6

59-1-00013

57-2-00004

57-2-00005

56-1-00012

59-1-00011

58-1-00013

TREE FROGS PLAQUE

1 1/4” PLAYGRIP SAFETY HANDLE

1 1/4” PLAYGRIP LADDER HANDLE

DUCTILE IRON SWING HANGER

SPRING CLIPS 10x100MM 

fort LADDer BrAcket

1

5

2

2

2

1

5.4 Fort Rockwall Bundle

rw-1

rw-2

rw-3

rw-4

rw-5

rw-6

rw-7

rw-8

16-4-00304

16-4-00303

11-4-00138

11-4-00139

11-4-00140

10-4-00266

16-4-00215

16-4-00218

85.5” fort (r) rockwALL LADDer Leg

85.5” fort (L) rockwALL LADDer Leg

UNI. FORT RW BOARD W/ ROPE HOLE

uni. fort rw BoArD BLAnk

uni. fort rw BoArD w/ rock HoLes

uni. smALL rw BoArD BLAnk

UNIVERSAL ROPE

uniVersAL entrAPment BLock

1

1

1

4

8

1

1

2

Summary of Contents for 5.4 Mega Deck Fort

Page 1: ...Well Socket 1 8 1 4 and 9 16 Drill Bits Phillips Head Screw Bits An Adult with two Adult Helpers Please familiarize yourself with the install manual parts components and general construction process o...

Page 2: ...ground Surfacing Materials is on the next page A resilient surface should be installed after the swing set has been completely assembled according to these instructions The swing set must rest on soli...

Page 3: ...lippery soles Avoid ponchos scarves hoods loose fitting clothing neckties and any clothing with a drawstring Serious injury could result should any part of the children s clothing become entangled in...

Page 4: ...4 and 3 8 lag bolts must have pre drilled holes 1 1 2 to 2 deep Use a 1 8 drill bit for the 1 4 lag bolts and 1 4 drill bit for 3 8 lag bolts Use pre drilled holes in facias as a reference for placin...

Page 5: ...orted critical heights which varied from 10 feet to greater than 12 feet It is recommended that persons seeking to install shredded tires as a protective surface request test data from the supplier sh...

Page 6: ...6 12 4 00141 Uni Fort 4 hole facia uni 8 hole facia 14 hole megadeck facia universal filler fort playhouse panel facia universal Rail bottom 3 6 2 3 1 2 5 4 Megadeck Fort Bundle A MBA 1 MBA 2 MBA 3 MB...

Page 7: ...nel megadeck r bottom dormer wr panel megadeck r angled wr panel megadeck l angled wr panel 6 3 3 3 1 1 1 1 1 1 Mega Deck Fort Standard Box MST 1 mst 2 mst 3 mst 4 mst 5 mst 6 59 1 00013 57 2 00004 57...

Page 8: ...RWG 1 rwg 2 36 1 00024 65 7 00017 Large Rock Green 14 Yellow Rope 16 1 5 4 Mega Deck Fort Box A Multi Color Item No BXA 1 BXA 2 BXA 3 Part Number 37 1 00018 37 1 00021 60 1 00006 Part Description 19...

Page 9: ...2 hex lag screw 3 8 nylon insert locknut 14 x 1 1 4 pan phillips t s 14 x 2 pan phillips T s 3 8 split lockwasher 1 2 split lockwasher 5 16 x 3 8 3 prong t nut 1 4 uss flatwasher 3 8 uss flatwasher 1...

Page 10: ...1 4 16 4 00217 R Gusset bracket QTY 3 MB1 5 16 4 00214 Uni PC Corner Post Fort Upright QTY 3 MB1 6 16 4 00290 Uni Fort Wood Roof Center Post QTY 2 MB1 7 16 4 00283 Universal Fort Trapeze Arm QTY 1 Meg...

Page 11: ...41 Universal Rail Bottom QTY 2 5 4 Megadeck Fort Bundle A MBA 1 16 4 00291 116 Fort Corner Post QTY 4 MBA 2 16 4 00312 116 Megadeck Corner Post QTY 2 MBA 3 13 4 00076 Universal Fort 4 Hole Facia QTY 2...

Page 12: ...4 13 4 00063 Deck Support QTY 2 Megadeck Decks MDD 1 13 4 00072 Large Deck Board QTY 8 MDD 2 12 4 00154 Small Deck Board QTY 2 MDD 3 12 4 00140 Deck Runners QTY 4 Universal Rail Counts Per Rail RAIL...

Page 13: ...0139 Uni Fort RW Board Blank QTY 4 RW 5 11 4 00140 Uni Fort RW Board w Rock Holes QTY 8 RW 6 10 4 00266 Uni Small RW Board Blank QTY 1 RW 7 16 4 00215 Universal Rope Block QTY 1 RW 8 16 4 00218 Univer...

Page 14: ...00237 Megadeck L Top Dormer Panel QTY 1 WR 6 64 7 00239 Megadeck R Top Dormer Panel QTY 1 WR 7 64 7 00238 Megadeck L Bottom Dormer Panel QTY 1 WR 8 64 7 00240 Megadeck R Bottom Dormer Panel QTY 1 WR 9...

Page 15: ...ASURE YOUR BOLTS AND SCREWS HARDWARE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH HARDWARE SIZES MFH 1 40 1 00001 3 8 Acorn Nut QTY 10 MFH 2 40 1 00002 1 2 Acorn Nut QTY 15 MFH 3 40 1 0001...

Page 16: ...1 00055 1 4 x 3 Hex Lag Screw QTY 4 MFH 11 40 1 00056 1 4 x 4 1 2 Hex Lag Screw QTY 68 MFH 12 40 1 00059 3 8 x 3 1 2 Hex Lag Screw QTY 92 MFH 13 40 1 00064 3 8 Nylon Insert Locknut QTY 4 MFH 14 40 1...

Page 17: ...S WHEN COMPLETE GIVE MANUAL TO OWNER Measurement taken from bottom of bolt head to the bottom of bolt MFH 20 40 1 00082 3 8 USS Flatwasher QTY 110 MFH 21 40 1 00083 1 2 USS Flatwasher QTY 24 MFH 22 40...

Page 18: ...easurement taken from bottom of bolt head to the bottom of bolt MFH 25 40 1 00115 3 8 x 5 1 2 Carriage Bolt QTY 6 MFH 26 41 1 00025 3 8 Bolt Cup QTY 4 Megadeck 5 4 Hardware Bag 5MH 1 40 1 00056 1 4 x...

Page 19: ...L TO OWNER Measurement taken from bottom of bolt head to the bottom of bolt RWH 1 40 1 00067 1 4 x 1 1 2 Pan Phillips M S QTY 32 RWH 2 40 1 00077 1 4 x 7 16 T Nut QTY 32 RWH 3 40 1 00081 1 4 USS Flatw...

Page 20: ...e QTY 2 MST 4 56 1 00012 Ductile Iron Swing Hanger QTY 2 MST 5 59 1 00011 Spring Clips 10 x 100mm QTY 2 MST 6 58 1 00013 Fort Ladder Bracket QTY 1 5 4 Megadeck Fort Box A B BXA 1 37 1 00018 19 Ship s...

Page 21: ...5 4 Fort Rockwall Box Multi Color and Green RWB 1 36 1 00023 Large Rock Multi Color QTY 16 RWB 2 RWG 2 65 7 00017 14 Yellow Rope QTY 1 RWG 1 36 1 00024 Large Rock Green QTY 16...

Page 22: ...5 Uni Fort RW Board w Rock Holes 8 RWB 1 RWG 1 Rockwall Rocks 16 Parts Needed 5MH 1 1 4 x 4 1 2 Hex Lag Screw 24 5MH 3 1 4 USS Flatwasher 24 RWH 1 1 1 4 Pan Phillips M S 32 RWH 3 1 4 USS Flatwasher 3...

Page 23: ...rd Blank 4 RW 5 Uni Fort RW Board w Rocks 8 RW 6 Uni Small RW Board Blank 1 UD 1 Small Deck Board 8 UD 2 Large Deck Board 6 UD 3 Deck Runners 4 UD 4 Deck Support 2 Parts Needed RWH 6 2 1 2 Coated Deck...

Page 24: ...116 Fort Corner Post 2 MBA 2 116 Mega Deck Corner Post 1 MB2 2 Universal 8 Hole Facia 3 MB2 3 14 Hole Megadeck Facia 1 Parts Needed MDD 4 2 1 2 Coated Deck Screws 40 M DD 3 M D D 1 M D D 4 M D D 2 L F...

Page 25: ...eck Corner Post 1 MB2 2 Universal 8 Hole Facia 3 MB2 3 14 Hole Megadeck Facia 1 Parts Needed MFH 12 3 8 x 3 1 2 Hex Lag Screw 24 MFH 18 5 16 T Nut 6 MFH 20 3 8 USS Flatwasher 30 MFH 23 5 16 x 1 Hex Nu...

Page 26: ...3 MB2 3 14 Hole Megadeck Facia 1 Parts Needed MFH 12 3 8 x 3 1 2 Hex Lag Screw 24 MFH 20 3 8 USS Flatwasher 24 R Fort Side Assembly Spacing 57 1 2 Gap 28 3 4 Gap 59 Gap 91 Gap MBA 1 M B A 2 M B 2 2 M...

Page 27: ...a 1 MB2 1 Universal Fort 4 Hole Facia 3 Parts Needed MFH 12 3 8 x 3 1 2 Hex Lag Screw 16 MFH 18 5 16 T Nut 6 MFH 20 3 8 USS Flatwasher 22 MFH 23 5 16 x 1 Hex Nut 6 MFH 23 MFH 20 M FH 18 Main Fort Asse...

Page 28: ...Needed MFH 3 1 2 x 7 Carriage Bolt 4 MFH 2 1 2 Acorn Nut 4 MFH 7 1 2 Hex Nut 4 MFH 17 1 2 Split Lockwasher 4 MFH 21 1 2 USS Flatwasher 4 MFH 22 3 4 USS Flatwasher 4 MFH 20 3 8 USS Flatwasher 8 MFH 12...

Page 29: ...rt Main Beam 2 MB2 4 Universal Filler 2 Parts Needed MFH 2 1 2 Acorn Nut 2 MFH 7 1 2 Hex Nut 2 MFH 17 1 2 Split Lockwasher 2 MFH 21 1 2 USS Flatwasher 4 MFH 24 1 2 x 9 Hex Bolt 2 MFH 19 1 4 USS Flatwa...

Page 30: ...d MFH 3 1 2 x 7 Carriage Bolt 2 MFH 2 1 2 Acorn Nut 2 MFH 7 1 2 Hex Nut 2 MFH 17 1 2 Split Lockwasher 2 MFH 21 1 2 USS Flatwasher 2 MFH 22 3 4 USS Flatwasher 2 MFH 19 1 4 USS FLatwasher 2 MFH 11 1 4 x...

Page 31: ...2 Parts Needed MFH 2 1 2 Acorn Nut 1 MFH 7 1 2 Hex Nut 1 MFH 17 1 2 Split Lockwasher 1 MFH 21 1 2 USS Flatwasher 2 MFH 24 1 2 x 9 Hex Bolt 1 MFH 19 1 4 USS Flatwasher 8 MFH 11 1 4 x 4 1 2 Hex Lag Scre...

Page 32: ...Post 2 Parts Needed MFH 19 1 4 USS FLatwasher 6 MFH 11 1 4 x 4 1 2 Hex Lag Screw 6 MFH 20 3 8 USS Flatwasher 4 MFH 12 3 8 x 3 1 2 Hex Lag Screw 4 5MH 2 3 8 x 5 Hex Lag Screw 2 5MH 4 3 8 USS Flatwasher...

Page 33: ...1 Parts Needed MFH 19 1 4 USS Flatwasher 4 MFH 11 1 4 x 4 1 2 Hex Lag Screw 4 MFH 3 1 2 x 7 Carriage Bolt 6 MFH 22 3 4 USS Flatwasher 6 MFH 21 1 2 USS Flatwasher 6 MFH 17 1 2 Split Lockwasher 6 MFH 7...

Page 34: ...Rail 1 Universal Rail Top 7 Rail 2 Universal Rail Bottom 7 Rail 3 Universal Rail Picket 35 Parts Needed MFH 20 3 8 USS Flatwasher 4 MFH 12 3 8 x 3 1 2 Hex Lag Screw 4 Rail 4 2 1 2 Coated Deck Screw 14...

Page 35: ...MB1 3 L Gusset Bracket 1 Rail Assembly 7 Parts Needed MFH 19 1 4 USS Flatwasher 14 MFH 11 1 4 x 4 1 2 Hex Lag Screw 14 MFH 20 3 8 USS Flatwasher 2 MFH 12 3 8 x 3 1 2 Hex Lag Screw 2 MFH 12 MFH 20 MB1...

Page 36: ...bly MFH 9 MFH 19 Parts Needed Rockwall Assembly 1 Parts Needed MFH 19 1 4 USS Flatwasher 14 MFH 9 1 4 x 2 Hex Lag Screw 4 RWH 5 3 8 USS Flatwasher 2 RWH 4 3 8 x 5 Hex Lag Screw 2 RWH 4 R ock w all A s...

Page 37: ...rt Ladder Bracket 1 Parts Needed RWH 5 3 8 USS Flatwasher 2 RWH 4 3 8 x 5 Hex Lag Screw 2 MFH 12 3 8 x 3 1 2 Hex Lag Screw 2 MFH 19 1 4 USS Flatwasher 3 MFH 15 14 x 2 Pan Phillips T S 3 RWH 5 RWH 4 MS...

Page 38: ...k 1 Parts Needed RWH 5 3 8 USS Flatwasher 2 RWH 4 3 8 x 5 Hex Lag Screw 2 MFH 8 3 8 x 5 Hex Bolt 4 MFH 26 3 8 Bolt Cup 4 MFH 1 3 8 Acorn Nut 4 MFH 13 3 8 Nylon Locknut 4 MFH 16 3 8 Split Lockwasher 4...

Page 39: ...Parts Needed MFH 1 3 8 Acorn Nut 4 MFH 6 3 8 Hex Nut 4 MFH 16 3 8 Split Lockwasher 4 MFH 20 3 8 USS Flatwasher 4 MFH 21 1 2 USS Flatwasher 4 MFH 25 3 8 x 5 1 2 Carriage Bolt 4 MFH 19 1 4 USS Flatwash...

Page 40: ...Fort Wood Roof Assembly Parts Needed WR 3 Fort Wood Roof Panel 2 Parts Needed MFH 11 1 4 x 4 1 2 Hex Lag Screw 8 MFH 19 1 4 USS Flatwasher 8 MFH 11 M F H 1 9 WR 3 MFH 19 MFH 11 WR 3...

Page 41: ...Roof Assembly Parts Needed WR 9 Megadeck R Angled WR Panel 1 WR 10 Megadeck L Angled WR Panel 1 Parts Needed MFH 19 1 4 USS Flatwasher 4 MFH 11 1 4 x 4 1 2 Hex Lag Screw 4 MFH 19 MFH 11 WR 9 MFH 19 MF...

Page 42: ...Fort Wood Roof Assembly Parts Needed WR 4 Universal WR Peak Facia 1 WR 2 Fort Wood Roof Fan 1 Parts Needed MFH 5 2 1 2 Coated Deck Screw 18 WR 4 W R 2 MFH 5 MFH 5...

Page 43: ...l 1 Parts Needed MFH 19 1 4 USS Flatwasher 2 MFH 11 1 4 x 4 1 2 Hex Lag Screw 2 MFH 1 3 8 Acorn Nut 2 MFH 6 3 8 Hex Nut 2 MFH 16 3 8 Split Lockwasher 2 MFH 20 3 8 USS Flatwasher 2 MFH 21 1 2 USS Flatw...

Page 44: ...Assembly Parts Needed WR 6 Megadeck R Top Dormer WR Panel 1 WR 7 Megadeck L Bottom Dormer WR Panel 1 Parts Needed MFH 11 1 4 x 4 1 2 Hex Lag Screw 4 MFH 19 1 4 USS Flatwasher 4 WR 6 MFH 19 MFH 11 WR 7...

Page 45: ...ts Needed WR 8 Megadeck R Bottom Dormer WR Panel 1 WR 4 Universal Wood Roof Peak Facia 1 Parts Needed MFH 19 1 4 USS Flatwasher 2 MFH 11 1 4 x 4 1 2 Hex Lag Screw 2 MFH 5 2 1 2 Coated Deck Screw 4 MFH...

Page 46: ...Roof Assembly Parts Needed WR 2 Fort Wood Roof Fan 1 Parts Needed MFH 5 2 1 2 Coated Deck Screw 24 WR 2 MFH 5 MFH 5 Wood Screws go Through the Wood Roof Boards into the supports on the overlapping ro...

Page 47: ...Ship s Wheel Install B X A 1 o r B X B 1 Parts Needed BXA 1 or BXB 1 19 Ship s Wheel 1 BXA 2 or BXB 2 Telescope 1 B X A 2 o r B X B 2 Telescope Install...

Page 48: ...A 3 o r B X B 3 MST 5 Parts Needed MST 3 1 1 4 Playgrip Ladder Handles 2 MST 2 1 1 4 Playgrip Safety Handles 2 MFH 15 14 x 2 Pan Phillips T S 8 MST 5 10mm x 100mm Spring Clips 2 M ST 3 MFH 15 Parts N...

Page 49: ...Safety Handle Install Parts Needed MST 2 1 1 4 Playgrip Safety Handle 3 RWB 2 or RWG 2 14 Yellow Rope 1 MFH 15 M S T 2 Safety Handle Install MST 2 MFH 15...

Page 50: ...through Universal Rope Block on the Fort tie a knot securing it in the rope block Now tie a knot every 2 to 3 ft until you can string through the RW Board w Rope Hole Tie a knot securing it to the th...

Page 51: ...ing Beam Block w Countersinks Swing Beam Block w Holes Swing Beam Center Block 2 1 1 1 1 Universal SB Box Accessories USB 1 USB 2 58 1 00014 58 1 00009 Swing 45 Degree Bracket Swing Beam T Bracket 2 1...

Page 52: ...twasher 3 8 uss flatwasher 1 2 Split Lockwasher 3 8 Split Lockwasher 1 2 Hex Nut 3 8 Hex nut 1 2 Acorn nut Plated 3 8 Acorn Nut Plated 3 8 Bolt Cup 1 2 x 9 Carriage Bolt 1 2 x 7 Carriage bolt 1 2 x 3...

Page 53: ...1 58 1 00014 SB 45 Degree Bracket QTY 2 USB 2 58 1 00009 Swing Beam T Bracket QTY 1 Ductile Hangers W Clips for 4x6 Count is for Each Position DH 1 56 1 00012 Ductile Iron Swing Hanger QTY 2 DH 2 59...

Page 54: ...B 3 17 4 00111 4 Pos Swing Beam 165 7 16 QTY 1 5AF 1 16 4 00256 120 4 x 4 5 4 AFrame Leg QTY 2 5 4 A Frame Legs 5AF 2 16 4 00257 72 4x4 5 4 Crossmember QTY 1 5AF 3 16 4 00253 4x4 Swing Beam Block W Ho...

Page 55: ...rame Leg QTY 2 6AF 4 16 4 00253 4x4 Swing Beam Block W Holes QTY 1 6AF 3 16 4 00254 4x4 Swing Beam Block W Sinks QTY 1 6AF 5 16 4 00255 4x4 Swing Beam Center Block QTY 1 6AF 2 17 4 00155 96 4x6 6 4 Cr...

Page 56: ...VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH HARDWARE SIZES USB 3 40 1 00084 3 4 USS FLatwasher QTY 22 USB 4 40 1 00083 1 2 USS FLatwasher QTY 22 USB 5 40 1 00082 3 8 USS FLatwasher QTY 5...

Page 57: ...GIVE MANUAL TO OWNER USE THE RULER TO MEASURE YOUR BOLTS AND SCREWS HARDWARE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH HARDWARE SIZES USB 13 40 1 00014 1 2 x 9 Carriage Bolt QTY 1 USB 1...

Page 58: ...D SCREWS HARDWARE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH HARDWARE SIZES USB 17 40 1 00112 3 8 x 10 Hex Bolt QTY 1 USB 18 40 1 00061 3 8 x 5 Lag Bolt QTY 2 Ductile Hangers for 4x6 SB...

Page 59: ...OLTS AND SCREWS HARDWARE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH HARDWARE SIZES DH 7 40 1 00045 3 8 x 7 Hex Bolt QTY 4 Ductile Hangers for 4x6 SB Hardware Count for each Position DH 8...

Page 60: ...plit Lockwasher 2 USB 8 1 2 Hex Nut 2 USB 10 1 2 Acorn Nut 2 DH 1 Ductile Swing Hangers 2 DH 3 3 8 USS Flatwasher 4 DH 4 3 8 Bolt Cup 4 DH 5 3 8 Split Lockwasher 4 DH 6 3 8 Nylon Locknut 4 DH 7 3 8 x...

Page 61: ...3 8 USS Flatwasher 1 USB 6 1 2 Split Lockwasher 1 USB 7 3 8 Split Lockwasher 1 USB 8 1 2 Hex Nut 1 USB 9 3 8 Hex Nut 1 USB 10 1 2 Acorn Nut Plated 1 USB 11 3 8 Acorn Nut Plated 1 USB 16 1 2 x 12 Hex...

Page 62: ...Split Lockwasher 2 USB 7 3 8 Split Lockwasher 1 USB 8 1 2 Hex Nut 2 USB 9 3 8 Hex Nut 1 USB 10 1 2 Acorn Nut Plated 2 USB 11 3 8 Acorn Nut Plated 1 USB 14 1 2 x 7 Carriage Bolt 2 USB 17 3 8 x 10 1 2...

Page 63: ...corn Nut Plated 2 USB 14 1 2 x 7 Carriage Bolt 2 USB 3 3 4 USS FLatwasher 2 USB 13 1 2 x 9 Carriage Bolt 1 USB 14 USB 3 USB 4 USB 6 USB 8 USB 10 USB 13 Above Drill a 9 16 hole through the A FRAME LEGS...

Page 64: ...wn use a 1 2 bolt of any size longer then 5 and a blunt object to mark a hole on the A FRAME LEGS SWING BEAM Install parts needed 5 or 6 AF 2 Crossmember 1 Hardware needed USB 4 1 2 USS Flatwasher 2 U...

Page 65: ...SWING BEAM Install DH 2 Hardware needed USB 18 3 8 x 5 Lag Bolt 2 USB 5 3 8 USS Flatwasher 2 DH 2 10mm x 100mm Spring Clip 2 USB 18 USB 5...

Page 66: ...he Disc Swing and tie a good knot bigger the the hole Now tie a knot every 2 ft until the desired height is accomplished String the rope through the Swing Beam Rope Hole and tie another knot bigger th...

Page 67: ...ective part Product covered under this warranty will be shipped at the customer s expense Tree Frogs is not responsible for any expense associated with freight or delivery and installation of the warr...

Reviews: