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Travis Industries Xtrordinair 44 Elite, Manual

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Travis Industries Xtrordinair 44 Elite Manual Download Page 154

24

 

Index 

Travis Industries 

10/24/2018 - 93508094 

44 Elite Owner’s 

Acid Wash ....................................................... 6 
Adjusting the Burn Rate .................................. 10 
Air Control (see 'Burn Rate') ........................... 10 
Amps ............................................................... 5 
Ash (Disposal) ................................................. 14 
Baffle ............................................................... 15 
Before Your First Fire ...................................... 6 
Blower (Cleaning) ............................................ 15 
Blower Operation ............................................ 10 
BTU Output ..................................................... 5 
Burn Rate ........................................................ 10 
Burn Time ........................................................ 5 
By-Pass Control .............................................. 8 
Catalytic Combustor (Cleaning) ...................... 15 
Catalytic Combustor (Operation) .................... 9 
Catalytic Combustor (Replacement Info) ........ 17 
Check Ash, Remove if Necessary .................. 14 
Check Chimney for Creosote Build-Up ........... 16 
Check Door Seal, Adjust if Necessary ............ 16 
Check Firebrick, Baffle .................................... 15 
Chimney (inspection) ...................................... 16 
Clean any Gold Surfaces if Necessary ........... 14 
Clean Combustor ............................................ 15 
Clean the Blower Filter .................................... 15 
Combustor (Cleaning) ..................................... 15 
Combustor (Operation) ................................... 9 
Combustor (Replacement Information) ........... 17 
Curing the Paint .............................................. 6 
Daily Maintenance (while fireplace is in use) .. 14 
Don't Burn Treated Wood, Wax Logs, Etc. ..... 12 
Door Gasket .................................................... 16 
Door Latch ....................................................... 16 
Dry Wood is Key ............................................. 12 
Electrical Specifications .................................. 5 
EPA Compliance ............................................. 5 
Features .......................................................... 5 
Firebrick .......................................................... 15 
Fumes (after break-in period) ......................... 13 
Fumes (first fire) .............................................. 6 
Gold Surfaces (cleaning) ................................ 14 
Heating Specifications .................................... 5 
Hints for Burning ............................................. 11 

Important Information ................................ 1 
Index ......................................................... 22 
Introduction ............................................... 1 
Kindling ..................................................... 8 
Listing Label .............................................. 18 
Location of Controls .................................. 8 
Log Length ................................................ 5 
Maintaining Catalytic Burn-Off .................. 9 
Normal Operating Sounds ........................ 11 
Opening the Doors .................................... 7 
Opening the Doors while Fireplace is Hot 7 
Optional Equipment .................................. 20 
Optional Summer Fan Switch ................... 10 
Over-Firing the Fireplace .......................... 6 
Overnight Burn .......................................... 11 
Packing List ............................................... 5 
Parts List ................................................... 17 
Problems ................................................... 13 
Re-Loading the Fireplace ......................... 11 
Replacement Parts List ............................. 17 
Safety Label .............................................. 18 
Safety Notice ............................................. 6 
Safety Precautions .................................... 2 & 3 
Selecting Wood ......................................... 12 
Starting a Fire ........................................... 8 
Summer Fan Switch (Installation) ............. 21 
Summer Fan Switch (Operation) .............. 10 
Table of Contents ..................................... 4 
Temperature Meter (Installation) .............. 20 
Temperature Meter (Operation) ................ 9 
Testing Wood Moisture ............................. 12 
Troubleshooting ........................................ 13 
Twice Yearly Maintenance ........................ 15 
Verify the Installation ................................ 6 
Warnings ................................................... 2 & 3 
Warranty ................................................... 19 
Watts ......................................................... 5 
Why Dry Wood is Key ............................... 12 
Wiring ........................................................ 21 
Wood ......................................................... 12 
Wood Cutting and Storage ....................... 12 

 

 

154 of 158

Summary of Contents for Xtrordinair 44 Elite

Page 1: ... 0028WF061E All data and information contained in this report are confidential and proprietary to Travis Industries Inc Its significance is subject to the adequacy and representative character of the samples and to the comprehensiveness of the tests examinations or surveys made The contents of this report cannot be copied or quoted except in full without specific written authorization from Travis ...

Page 2: ...1E OMNI Test Laboratories Inc AUTHORIZED SIGNATORIES This report has been reviewed and approved by the following authorized signatories Evaluator __________________________ Bruce Davis Technician Reviewer __________________________ Alex Tiegs President 2 of 158 ...

Page 3: ...ns 9 Table 5 Kindling and Start up Fuel Description Summary 9 Table 6 Fuel Measurements and Cordwood Descriptions Test 10 Table 7 Dilution Tunnel Gas Measurements and Sampling Data 10 Table 10 Test Configurations 11 2 PHOTOGRAPHS APPLIANCE DESCRIPTION DRAWINGS 13 Fuel Photographs 15 Appliance Description 21 3 TEST DATA BY RUN 22 Run 1 29 Run 3 43 Run 4 50 Run 5 61 Run 6 76 4 QUALITY ASSURANCE QUAL...

Page 4: ...Travis Industries Inc Model 44 Elite Report Number 0028WF061E Section 1 Sampling Procedures and Test Results 4 of 158 ...

Page 5: ...New Residential Wood Heaters using EPA ASTM E2515 and E3053 per EPA Alt 125 s requirements for cordwood testing in accordance with the CFR No 28R Particulate emissions were measured using sampling trains consisting of two Teflon coated 47mm filters front and back See Appendix A for details on EPA Alt 125 The model 44 Elite was tested for thermal efficiency and carbon monoxide CO emissions in accor...

Page 6: ...rom the average due to equipment failure Run 3 Test procedures followed to produce a high burn rate with a primary air setting of fully open Observed burn rate was calculated at 5 66 kg hr Emissions sampling did not occur during this procedure it was conducted to create a coal bed for run 4 Run 4 Test procedures were followed to produce a low burn rate with a primary air setting of full closed Obs...

Page 7: ...1 kg hr Emissions and efficiency results were calculated using a hot to hot burn cycle a coal bed generated by the high burn procedure was used At 440 minutes into the test the fuel load was re situated this was done due to no weight loss in a 10 minute time period after 60 of the fuel load was consumed The fuel loading door was open for less than 30 seconds while fuel was moved to the center of t...

Page 8: ...indling and start up fuel Table 2 Particulate Emissions First Hour Run ASTM E2515 Emissions First Hour g hr 1 4 88 4 4 27 5 6 89 6 2 80 Table 3 B415 1 Efficiency and CO Emissions Run Heat Output BTU hr HHV Efficiency LHV Efficienc y ASTM E3053 Weighted HHV Efficiency CO Emissions g MJ Output CO Emissions g kg Dry Fuel CO Emissions g min 1 78 046 72 3 78 1 14 46 2 45 35 02 3 3538 4 12 947 68 4 74 0...

Page 9: ...After Before After Before After 1 72 75 29 24 29 27 50 50 4 77 73 29 27 29 34 50 50 5 72 75 29 42 29 37 50 50 6 78 68 29 34 29 39 50 50 Table 5 Kindling and Start up Fuel Description Summary Douglas Fir CordWood Run Kindling Weight Wet Basis lbs Start up Fuel Weight Wet Basis lbs Residual Start up fuel weight lbs 1 7 60 11 0 4 2 3 7 4 11 0 4 2 5 7 2 11 4 4 2 9 of 158 ...

Page 10: ...s lbs Piece Length in 1 40 1 4 2 9 5 32 64 39 9 6 15 3 40 6 4 2 9 7 33 24 40 7 6 15 4 48 7 4 2 11 6 39 92 39 9 7 15 5 40 6 4 2 9 7 33 03 40 4 6 15 6 49 6 4 2 11 8 40 01 40 0 7 15 1 Includes start up and kindling fuel for high burn tests 1 3 and 5 Table 7 Dilution Tunnel Gas Measurements and Sampling Data Summary Run Length of Test min Average Dilution Tunnel Gas Measurements Velocity ft sec Flow R...

Page 11: ...ng and start up fuel loaded together a torch was used for 60 seconds to establish a fire At 68 minutes placed fuel load into the firebox and closed the loading door after 60 seconds Loading required less than 1 minute to complete Door For kindling and start up fuel loading door was open for 3 minutes then closed Test fuel load fuel loading door was closed 50 seconds after loading Primary Air Air c...

Page 12: ...dary No user control for secondary air Fan Fan was set to an automatic setting that turns on to a desired setting after the firebox reaches a specified temperature Fan turned on high at approximately 31 minutes after fire was lit Bypass Open for 1 00 minute after lighting kindling load Open for 30 seconds during fuel loading Fully open for entire test 6 Fuel Loading Test fuel loaded onto coal bed ...

Page 13: ...Travis Industries Inc Model 44 Elite Report Number 0028WF061E OMNI Test Laboratories Inc Section 2 Photographs Appliance Description Drawings 13 of 158 ...

Page 14: ...Travis Industries Inc Model 44 Elite Report Number 0028WF061E OMNI Test Laboratories Inc Travis Industries Inc 44 Elite Test Dates May 22 2018 May 24 2018 14 of 158 ...

Page 15: ...Inc Model 44 Elite Report Number 0028WF061E OMNI Test Laboratories Inc Travis Industries Inc 44 Elite Run 1 Kindling and start up fuel Run 1 Ignition of kindling Run 1 Fuel load Run 1 Coal bed prior to loading 15 of 158 ...

Page 16: ...s Inc Model 44 Elite Report Number 0028WF061E OMNI Test Laboratories Inc Travis Industries Inc 44 Elite Run 1 Test Fuel Load In Stove Run 1 Remaining Coal bed Run 3 Kindling and start up fuel Run 3 Fuel load 16 of 158 ...

Page 17: ...dustries Inc Model 44 Elite Report Number 0028WF061E OMNI Test Laboratories Inc Run 3 Test Fuel Loaded into Stove Run 2 Remaining Coal After Test Run 4 Test Fuel Load Run 4 Test Fuel Loaded into Stove 17 of 158 ...

Page 18: ...ravis Industries Inc Model 44 Elite Report Number 0028WF061E OMNI Test Laboratories Inc Run 4 Remaining Coal Bed Run 5 Kindling and start up fuel Run 5 Ignition of kindling Run 5 Test Fuel Load 18 of 158 ...

Page 19: ...s Industries Inc Model 44 Elite Report Number 0028WF061E OMNI Test Laboratories Inc Run 5 Test Fuel Loaded into Stove Run 5 Remaining Coal Bed Run 6 Test Fuel Load Run 6 Test Fuel Loaded into Stove 19 of 158 ...

Page 20: ...Travis Industries Inc Model 44 Elite Report Number 0028WF061E OMNI Test Laboratories Inc Run 6 Fuel prior to adjustment Run 6 Fuel after adjustment Run 6 Remaining Coal Bed 20 of 158 ...

Page 21: ... the lower orifice manifold it is then directed horizontally into the coal bed near the front of the combustion chamber Combustion Control Mechanisms Combustion air mechanism is a sliding rod connected to a flat plate that covers and uncovers an air inlet when the rod is slid left or right Combustor Catalyst is a 25 cell per square inch ceramic manufactured by LSV Ceramics CO LTD part number 174 0...

Page 22: ...Travis Industries Inc Model 44 Elite Report Number 0028WF061E OMNI Test Laboratories Inc Section 3 Test Data by Run 22 of 158 ...

Page 23: ...ith ignition The remaining pieces are to be 3 x3 1 x1 with a length of 15 17 Start up Fuel The start up fuel consists of four pieces of equal size with a total weight of 10 5lbs 1 0lbs and a length of 15 17 Test Fuel The test fuel consists of six pieces with a nominal length of 16 Follow the fuel sheet guideline for specific weights of the core and remainder loads Test fuel with kindling and start...

Page 24: ... a torch for one minute to ignite the fuel focusing the torch on the top middle portion of the load After one minute close the by pass and remove the torch leaving to doors open one inch until 2 5 minutes in total time have elapsed The time will be based on how involved the fire is The door should be closed when the catalyst temperature is above 150 Fahrenheit The fan is on an automatic heat switc...

Page 25: ...l Use the by pass if needed Place all pieces in a north south direction with three pieces on the bottom and three on top with little to no gaps between the pieces The door should be open one minute Once it s loaded close the door Fuel loaded in unit End the test at the high end of the allowable remaining weight 25 of 158 ...

Page 26: ...he coal bed Load the test fuel at the very low end of the coal bed within 0 2lbs This allows more room to place the fuel Fuel Loading Settings Level the coal bed before you start sampling Use the by pass at the start of the test if needed There should be some gap between the bottom pieces as well as the top pieces There are four pieces for the bottom layer and three on top Leave the door cracked a...

Page 27: ...Fueling instructions for use with ASTM E3053 17 The setting for the medium burn is 1 075 see picture the low setting is fully closed Medium Setting 27 of 158 ...

Page 28: ...0 409 0 9 172 0 389 0 35 173 0 384 0 10 158 0 359 0 36 170 0 391 0 11 223 0 581 0 37 172 0 391 0 12 225 0 582 0 38 174 0 385 0 13 403 6 654 0 39 167 0 366 0 14 257 0 652 0 40 186 0 470 0 15 250 0 648 0 41 205 0 537 0 16 252 0 656 0 42 193 0 480 0 17 282 0 772 0 43 386 5 561 0 18 274 0 742 0 44 303 0 807 0 19 243 0 632 0 45 323 0 846 0 20 218 0 528 0 46 334 0 850 0 21 202 0 489 0 47 270 0 702 0 22 ...

Page 29: ...Travis Industries Inc Model 44 Elite Report Number 0028WF061E OMNI Test Laboratories Inc Run 1 High Burn 1 minute data Emissions Results Cold to Hot Cycle 29 of 158 ...

Page 30: ...0 112 139 208 940 100 86 47 90 48 72 0 078 15 02 0 21 26 4 191 4 482 0 16 0 17 2 20 74 1 98 1 75 73 2 5 207 0 090 103 104 11 4 0 54 431 77 347 120 151 225 976 105 87 48 87 49 72 0 078 13 96 0 69 28 4 514 4 826 0 16 0 17 2 19 75 1 67 1 73 74 2 7 211 0 090 104 104 10 7 0 62 467 77 375 128 162 242 1006 112 88 49 86 49 72 0 078 15 04 0 08 30 4 838 5 172 0 16 0 17 2 22 75 1 98 1 79 74 2 7 217 0 090 104...

Page 31: ...1 77 79 8 3 212 0 090 103 103 31 8 0 6 321 78 170 119 129 163 954 81 86 57 89 57 74 0 080 13 66 0 56 94 15 158 16 246 0 16 0 17 2 19 80 1 58 1 76 79 8 3 212 0 090 103 104 31 2 0 56 326 78 172 119 130 165 962 81 87 57 89 57 74 0 081 14 01 0 88 96 15 482 16 593 0 16 0 17 2 21 80 1 22 1 74 79 8 2 212 0 090 103 104 30 6 0 64 331 78 175 119 130 167 973 80 87 57 89 57 75 0 081 13 97 1 02 98 15 807 16 93...

Page 32: ...19 160 25 731 27 472 0 16 0 17 2 20 81 3 42 1 70 80 11 1 209 0 090 103 101 12 7 0 5 385 79 321 134 160 216 959 82 89 62 88 65 75 0 079 13 33 0 14 162 26 059 27 814 0 16 0 17 2 26 81 3 48 1 70 80 11 1 208 0 090 104 102 12 3 0 4 385 79 323 134 160 216 946 82 89 62 88 65 75 0 079 13 32 0 09 164 26 388 28 154 0 16 0 17 2 24 81 3 47 1 70 80 11 2 208 0 090 104 101 11 8 0 5 384 79 325 134 160 216 926 82 ...

Page 33: ...regate Total Particulate mg 17 8 TRAIN 2 Sample Component Reagent Filter Probe Weights or Dish Final mg Tare mg Particulate mg A Front filter catch Filter T29BP 186 5 177 9 8 6 B Rear filter catch Filter 48 50 54 283 2 275 3 7 9 C Probe catch Probe 13 114325 5 114321 4 4 1 D Filter seals catch Seals R660 3391 6 3392 0 0 0 Total Particulate mg 20 6 AMBIENT Sample Component Reagent Filter or Weights...

Page 34: ...ms 22 95 grams 25 20 grams 4 88 grams Particulate Emission Rate 0 00 grams hour 6 82 grams hour 7 48 grams hour 4 88 grams hour Emissions Factor 1 27 g kg 1 39 g kg 0 93 g kg Difference from Average Total Particulate Emissions 1 12 grams 1 12 grams Complete Test Run Total Particulate Emissions ET 24 08 grams Particulate Emission Rate 7 15 grams hour Emissions Factor 1 33 grams kg First Hour Emissi...

Page 35: ... In Range Total Load Ave MC wet basis 18 6 Core of Total Wt 55 In Range 45 65 Total Test Load Weight dry basis 32 64 lb 14 80 kg Remainder of Total Wt 45 In Range 35 55 Actual Load of Nominal Target 95 In Range 95 105 Kindling Moisture dry basis Actual Fuel Load Density 9 5 lb ft 3 11 1 10 8 12 11 3 In Range 6 83 lb 3 10 kg Kindling and Start up Fuel Start up Fuel Moisture Readings dry basis Maxim...

Page 36: ...36 of 158 ...

Page 37: ...37 of 158 ...

Page 38: ...ndustries Inc Model 44 Elite Report Number 0028WF061E OMNI Test Laboratories Inc Run 1 High Burn 10 minute data Efficiency and Heat Output Results Kindling and start up fuel removed from calculations 38 of 158 ...

Page 39: ...4 0 03 13 32 486 0 74 0 4 34 24 0 02 13 10 504 0 74 0 6 33 70 0 04 12 00 519 0 75 0 8 33 20 0 07 11 24 532 0 74 0 10 32 70 0 07 11 38 535 0 74 0 12 32 20 0 02 12 18 530 0 74 0 14 31 60 0 08 11 62 541 0 73 0 16 31 10 0 15 12 60 550 0 74 0 18 30 50 0 21 13 42 570 0 74 0 20 29 90 0 65 14 35 570 0 74 0 22 29 30 0 33 13 39 586 0 74 0 24 28 74 0 64 13 89 588 0 74 0 26 28 10 0 43 13 90 588 0 74 0 28 27 5...

Page 40: ... 33 13 77 574 0 75 0 84 11 30 0 28 13 70 573 0 74 0 86 10 80 0 40 13 68 575 0 75 0 88 10 30 0 38 13 67 589 0 74 0 90 9 80 0 33 13 55 572 0 74 0 92 9 30 0 25 13 47 572 0 75 0 94 8 90 0 19 13 44 571 0 75 0 96 8 40 0 14 13 33 569 0 75 0 98 8 00 0 09 13 32 564 0 75 0 100 7 50 0 08 13 30 563 0 74 0 102 7 10 0 07 13 30 562 0 75 0 104 6 60 0 08 13 28 563 0 74 0 106 6 20 0 08 13 30 562 0 75 0 108 5 80 0 1...

Page 41: ...132 1 00 0 01 13 16 542 0 75 0 134 0 70 0 01 12 81 537 0 74 0 136 0 30 0 02 12 79 538 0 74 0 138 0 00 0 01 12 31 534 0 75 0 41 of 158 ...

Page 42: ...h 82 275 78 046 Btu h Burn Rate kg h 5 75 12 66 lb h Input kJ h 113 820 107 970 Btu h Test Load Weight dry kg 13 21 29 13 dry lb MC wet 18 6440678 MC dry 22 92 Particulate g DIV 0 CO g 463 Test Duration h 2 30 Emissions Particulate CO g MJ Output DIV 0 2 45 g kg Dry Fuel DIV 0 35 02 g h DIV 0 201 23 lb MM Btu Output DIV 0 5 68 Air Fuel Ratio A F 8 25 VERSION 2 2 12 14 2009 Test Results in Accordan...

Page 43: ...Travis Industries Inc Model 44 Elite Report Number 0028WF061E OMNI Test Laboratories Inc Run 3 Non Particulate Sampling High Burn 43 of 158 ...

Page 44: ... 7 290 72 226 106 117 162 805 511 72 6 38 2 292 71 214 107 115 160 818 524 73 8 37 5 295 71 206 109 114 159 805 528 73 10 36 9 299 70 200 111 113 159 814 534 73 12 36 3 304 70 197 113 112 159 822 543 72 14 35 7 309 71 199 116 112 161 838 548 74 16 35 1 315 71 202 119 112 164 853 550 73 18 34 5 321 72 205 122 112 166 872 554 72 20 33 8 327 72 210 124 112 169 885 554 72 22 33 2 334 72 213 126 112 17...

Page 45: ...erse Data Manufacturer Model Tracking No Total Sampling Time Project No Export to 70 20 4 362 77 287 144 124 199 870 660 76 72 19 9 361 77 289 144 124 199 876 657 76 74 19 4 363 6026 293 144 125 1 390 910 658 77 76 18 8 364 78 299 143 126 202 924 669 76 78 18 3 367 6026 304 144 126 1 393 923 677 76 80 17 7 370 6026 309 144 127 1 395 929 678 77 82 17 2 373 78 314 144 128 207 932 678 76 84 16 6 376 ...

Page 46: ...ial dP H2O OMNI Equipment Numbers Temp F Vstrav ft sec Vscent ft sec Fp Particulate Sampling Data Elapsed Time min Gas Meter 1 ft 3 Gas Meter 2 ft 3 Sample Rate 1 cfm Sample Rate 2 cfm Orifice dH 1 H2O Meter 1 Temp F Meter 1 Vacuum Hg Orifice dH 2 H2O Meter 2 Temp F Meter 2 Vacuum Hg Dilution Tunnel F Dilution Tunnel Center dP Pro Rate 1 Pro Rate 2 Scale Reading Weight Change Firebox Top Firebox B...

Page 47: ...ET DIV 0 grams DIV 0 grams DIV 0 grams DIV 0 grams Particulate Emission Rate DIV 0 grams hour DIV 0 grams hour DIV 0 grams hour DIV 0 grams hour Emissions Factor DIV 0 g kg DIV 0 g kg DIV 0 g kg Difference from Average Total Particulate Emissions DIV 0 grams DIV 0 grams Complete Test Run Total Particulate Emissions ET DIV 0 grams Particulate Emission Rate DIV 0 grams hour Emissions Factor DIV 0 gr...

Page 48: ...Range Total Load Ave MC wet basis 18 1 Core of Total Wt 48 In Range 45 65 Total Test Load Weight dry basis 33 24 lb 15 08 kg Remainder of Total Wt 52 In Range 35 55 Actual Load of Nominal Target 97 In Range 95 105 Kindling Moisture dry basis Actual Fuel Load Density 9 7 lb ft 3 6 8 12 8 7 In Range 6 81 lb 3 09 kg Kindling and Start up Fuel Start up Fuel Moisture Readings dry basis Maximim Kindling...

Page 49: ...49 of 158 ...

Page 50: ...Travis Industries Inc Model 44 Elite Report Number 0028WF061E OMNI Test Laboratories Inc Run 4 Low Burn 50 of 158 ...

Page 51: ... 1 2 250 75 145 98 111 136 865 411 84 60 84 59 72 0 055 6 07 0 130 18 071 18 215 0 14 0 14 1 59 79 0 52 1 16 79 7 116 0 080 101 101 30 0 1 248 75 145 97 111 135 849 405 84 60 83 59 72 0 054 5 84 0 01 140 19 453 19 619 0 14 0 14 1 61 79 0 75 1 17 79 7 2 116 0 080 101 101 28 9 1 1 246 75 146 96 110 135 844 402 84 60 83 59 72 0 053 5 94 0 150 20 854 21 016 0 14 0 14 1 62 78 0 68 1 18 78 7 4 117 0 080...

Page 52: ... 64 558 0 14 0 14 1 65 78 0 65 1 18 77 9 2 99 0 080 99 100 11 1 0 5 179 77 151 96 106 122 596 279 83 54 84 54 73 0 032 5 21 0 02 470 65 258 65 958 0 14 0 14 1 63 79 0 57 1 17 78 9 2 103 0 080 101 100 10 6 0 54 188 78 153 97 105 124 636 298 83 55 84 55 74 0 033 5 36 0 02 480 66 646 67 350 0 14 0 14 1 61 79 0 82 1 16 78 9 3 105 0 080 100 100 10 0 0 56 196 78 158 98 105 127 660 309 84 56 84 56 75 0 0...

Page 53: ...0 03 810 113 079 114 039 0 14 0 14 1 66 80 1 24 1 20 77 10 2 85 0 080 100 100 1 3 0 1 116 76 101 95 83 94 290 159 82 67 82 67 74 0 012 1 47 0 01 820 114 484 115 456 0 14 0 14 1 66 80 0 71 1 20 77 10 3 84 0 080 100 100 1 2 0 1 114 76 100 94 82 93 291 158 81 67 81 67 74 0 012 1 32 0 05 830 115 889 116 876 0 14 0 14 1 66 80 0 87 1 21 77 10 2 84 0 080 100 100 1 1 0 1 112 76 98 92 82 92 272 155 81 68 8...

Page 54: ...m Sample Rate 2 cfm Orifice dH 1 H2O Meter 1 Temp F Meter 1 Vacuum Hg Orifice dH 2 H2O Meter 2 Temp F Meter 2 Vacuum Hg Dilution Tunnel F Dilution Tunnel Center dP Pro Rate 1 Pro Rate 2 Scale Reading Weight Change Firebox Top Firebox Bottom Firebox Back Firebox Left Firebox Right Avg Stove Surface Catalyst Stack Filter 1 Dryer Exit 1 Filter 2 Dryer Exit 2 Ambient Draft H2O CO2 CO Wood Heater Test ...

Page 55: ...in 1 Aggregate Total Particulate mg 6 5 TRAIN 2 Sample Component Reagent Filter Probe Weights or Dish Final mg Tare mg Particulate mg A Front filter catch Filter T51BP 190 3 185 7 4 6 B Rear filter catch Filter 0 0 C Probe catch Probe 8 115595 3 115594 3 1 0 D Filter seals catch Seals R664 3296 5 3296 6 0 0 Total Particulate mg 5 6 AMBIENT Sample Component Reagent Filter or Weights Probe Final mg ...

Page 56: ...e Emissions ET 0 00 grams 9 82 grams 8 45 grams 4 27 grams Particulate Emission Rate 0 00 grams hour 0 55 grams hour 0 47 grams hour 4 27 grams hour Emissions Factor 0 54 g kg 0 47 g kg 1 20 g kg Difference from Average Total Particulate Emissions 0 68 grams 0 68 grams Complete Test Run Total Particulate Emissions ET 9 14 grams Particulate Emission Rate 0 51 grams hour Emissions Factor 0 50 grams ...

Page 57: ... kJ h 13 649 12 947 Btu h Burn Rate kg h 1 01 2 22 lb h Input kJ h 19 946 18 921 Btu h Test Load Weight dry kg 18 12 39 94 dry lb MC wet 17 97836191 MC dry 21 92 Particulate g 0 51 CO g 331 Test Duration h 18 00 Emissions Particulate CO g MJ Output 0 00 1 35 g kg Dry Fuel 0 03 18 29 g h 0 03 18 41 lb MM Btu Output 0 00 3 14 Air Fuel Ratio A F 26 34 VERSION 2 2 12 14 2009 Test Results in Accordance...

Page 58: ... 4 In Range 4 61 lb 2 09 kg Remainder Load Piece Weight Ratio Small Large 57 In Range 67 Total Load Ave MC dry basis 22 0 In Range Remainder Load Tot Wt Act 25 40 lb In Range Total Load Ave MC wet basis 18 0 Total Load Wt Actual 48 70 lb In Range Total Test Load Weight dry basis 39 92 lb 18 11 kg Core of Total Wt 48 In Range 45 65 Total Fuel Weight Burned During Test Run dry basis 39 9 lb 18 11 kg...

Page 59: ...59 of 158 ...

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Page 61: ...Travis Industries Inc Model 44 Elite Report Number 0028WF061E OMNI Test Laboratories Inc Run 5 61 of 158 ...

Page 62: ...0 123 177 822 579 85 56 87 55 70 0 069 10 38 0 02 26 3 531 3 623 0 14 0 14 1 62 70 0 97 1 18 70 1 2 189 0 070 105 105 12 1 0 5 353 70 301 107 132 193 834 590 85 56 87 56 70 0 070 10 14 0 01 28 3 803 3 900 0 14 0 14 1 62 70 1 07 1 18 70 1 4 192 0 070 105 104 11 6 0 46 380 70 329 115 140 207 847 591 84 56 88 56 70 0 070 9 87 0 01 30 4 075 4 178 0 14 0 14 1 60 71 0 94 1 17 70 1 4 195 0 070 105 105 11...

Page 63: ...92 0 080 97 98 35 7 0 54 260 76 149 107 127 144 862 611 86 59 87 61 74 0 069 10 32 0 04 94 12 886 13 152 0 14 0 14 1 58 77 1 54 1 18 76 1 1 193 0 080 97 98 35 1 0 56 266 76 148 107 128 145 848 613 86 59 85 61 74 0 068 9 93 0 01 96 13 158 13 433 0 14 0 14 1 53 77 2 38 1 18 77 1 2 195 0 080 97 98 34 7 0 4 270 76 148 107 129 146 850 612 86 59 84 62 74 0 068 9 73 0 02 98 13 429 13 713 0 14 0 14 1 53 7...

Page 64: ...623 0 14 0 14 1 64 83 1 91 1 19 82 1 2 228 0 070 105 106 15 2 0 6 390 81 308 155 131 213 944 664 89 66 84 70 80 0 068 15 39 0 1 164 22 474 22 904 0 14 0 14 1 63 83 1 91 1 19 83 1 3 228 0 070 106 106 14 7 0 5 392 81 315 157 131 215 943 661 89 66 86 70 79 0 068 15 33 0 06 166 22 751 23 185 0 14 0 14 1 63 84 1 51 1 18 83 1 2 227 0 070 106 106 14 1 0 6 393 81 322 159 132 217 934 660 89 66 89 70 81 0 0...

Page 65: ...lapsed Time min Gas Meter 1 ft 3 Gas Meter 2 ft 3 Sample Rate 1 cfm Sample Rate 2 cfm Orifice dH 1 H2O Meter 1 Temp F Meter 1 Vacuum Hg Orifice dH 2 H2O Meter 2 Temp F Meter 2 Vacuum Hg Dilution Tunnel F Dilution Tunnel Center dP Pro Rate 1 Pro Rate 2 Scale Reading Weight Change Firebox Top Firebox Bottom Firebox Back Firebox Left Firebox Right Avg Stove Surface Catalyst Stack Filter 1 Dryer Exit ...

Page 66: ...ggregate Total Particulate mg 18 0 TRAIN 2 Sample Component Reagent Filter Probe Weights or Dish Final mg Tare mg Particulate mg A Front filter catch Filter T15B 181 5 172 8 8 7 B Rear filter catch Filter 62 64 66 280 0 275 7 4 3 C Probe catch Probe 6 115352 0 115349 8 2 2 D Filter seals catch Seals R666 3359 8 3359 9 0 0 Total Particulate mg 15 2 AMBIENT Sample Component Reagent Filter or Weights...

Page 67: ... 24 75 grams 20 68 grams 6 89 grams Particulate Emission Rate 0 00 grams hour 6 94 grams hour 5 80 grams hour 6 89 grams hour Emissions Factor 1 35 g kg 1 13 g kg 1 40 g kg Difference from Average Total Particulate Emissions 2 04 grams 2 04 grams Complete Test Run Total Particulate Emissions ET 22 72 grams Particulate Emission Rate 6 37 grams hour Emissions Factor 1 24 grams kg First Hour Emission...

Page 68: ... Range Total Load Ave MC wet basis 18 6 Core of Total Wt 54 In Range 45 65 Total Test Load Weight dry basis 33 03 lb 14 98 kg Remainder of Total Wt 46 In Range 35 55 Actual Load of Nominal Target 97 In Range 95 105 Kindling Moisture dry basis Actual Fuel Load Density 9 7 lb ft 3 11 4 12 10 4 11 3 In Range 6 47 lb 2 94 kg Kindling and Start up Fuel Start up Fuel Moisture Readings dry basis Maximim ...

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Page 71: ...Industries Inc Model 44 Elite Report Number 0028WF061E OMNI Test Laboratories Inc Run 5 High Burn 2 minute data Efficiency and Heat Output Results Kindling and start up fuel removed from calculations 71 of 158 ...

Page 72: ...2 35 50 0 02 9 61 496 0 73 0 4 35 00 0 02 8 22 528 0 73 0 6 34 56 0 02 8 87 536 0 73 0 8 34 10 0 02 7 29 534 0 73 0 10 33 70 0 03 8 40 540 0 73 0 12 33 30 0 02 8 32 555 0 73 0 14 32 90 0 02 8 93 566 0 73 0 16 32 40 0 11 10 04 583 0 73 0 18 31 90 0 06 10 09 603 0 74 0 20 31 36 0 04 10 32 611 0 74 0 22 30 80 0 01 9 93 613 0 74 0 24 30 40 0 02 9 73 612 0 74 0 26 29 90 0 01 9 79 611 0 75 0 28 29 44 0 ...

Page 73: ...29 15 25 664 0 79 0 84 12 70 0 28 15 41 664 0 79 0 86 12 10 0 16 15 40 665 0 80 0 88 11 50 0 13 15 44 664 0 79 0 90 10 90 0 10 15 39 664 0 80 0 92 10 40 0 06 15 33 661 0 79 0 94 9 80 0 05 15 22 660 0 81 0 96 9 30 0 03 15 15 658 0 79 0 98 8 76 0 00 15 05 654 0 78 0 100 8 20 0 00 15 00 653 0 79 0 102 7 70 0 01 14 90 648 0 78 0 104 7 30 0 01 14 78 647 0 79 0 106 6 82 0 02 14 64 646 0 78 0 108 6 30 0 ...

Page 74: ...132 1 50 0 05 12 97 604 0 79 0 134 1 20 0 06 12 95 605 0 79 0 136 0 90 0 06 12 62 606 0 79 0 138 0 56 0 06 12 53 605 0 79 0 140 0 30 0 06 12 35 601 0 76 0 142 0 00 0 06 12 48 599 0 78 0 74 of 158 ...

Page 75: ... h 78 992 74 932 Btu h Burn Rate kg h 5 66 12 48 lb h Input kJ h 112 158 106 394 Btu h Test Load Weight dry kg 13 40 29 53 dry lb MC wet 18 6440678 MC dry 22 92 Particulate g DIV 0 CO g 117 Test Duration h 2 37 Emissions Particulate CO g MJ Output DIV 0 0 63 g kg Dry Fuel DIV 0 8 74 g h DIV 0 49 48 lb MM Btu Output DIV 0 1 46 Air Fuel Ratio A F 8 94 VERSION 2 2 12 14 2009 Test Results in Accordanc...

Page 76: ...Travis Industries Inc Model 44 Elite Report Number 0028WF061E OMNI Test Laboratories Inc Run 6 76 of 158 ...

Page 77: ...24 106 110 124 792 377 85 58 86 59 76 0 049 11 41 0 16 130 18 308 18 447 0 14 0 14 1 63 82 0 62 1 18 80 1 1 119 0 080 102 101 35 9 1 3 225 79 128 105 109 129 862 402 86 57 86 58 76 0 051 11 49 0 18 140 19 700 19 853 0 14 0 14 1 64 81 0 37 1 17 80 0 9 120 0 080 101 100 34 6 1 3 237 79 132 105 107 132 850 406 86 57 86 58 76 0 052 11 52 0 21 150 21 092 21 252 0 14 0 14 1 61 81 0 76 1 16 80 0 9 121 0 ...

Page 78: ...53 75 0 029 11 14 0 02 460 64 152 64 388 0 14 0 14 1 58 79 0 76 1 22 78 0 7 107 0 080 99 99 12 3 0 98 178 78 133 108 91 118 703 331 84 52 84 54 76 0 039 12 12 0 19 470 65 519 65 814 0 14 0 14 1 62 80 0 7 1 22 78 0 7 112 0 080 98 101 11 4 0 92 206 78 134 109 94 124 769 357 85 53 86 54 76 0 042 12 37 0 18 480 66 902 67 241 0 14 0 14 1 61 80 0 92 1 22 79 0 7 114 0 080 100 101 10 5 0 9 224 79 136 110 ...

Page 79: ... 96 111 414 223 83 66 84 67 73 0 023 7 5 0 710 99 042 100 376 0 14 0 14 1 64 81 1 2 1 23 80 0 9 91 0 080 99 100 1 7 0 1 151 76 133 96 95 110 386 216 83 66 84 67 73 0 023 7 12 0 720 100 438 101 820 0 14 0 14 1 63 81 0 79 1 24 80 0 7 89 0 080 98 100 1 5 0 2 149 76 131 96 95 109 376 211 83 66 83 67 72 0 021 7 12 0 730 101 835 103 264 0 14 0 14 1 63 81 0 87 1 24 79 0 9 88 0 080 98 100 1 3 0 2 147 76 1...

Page 80: ...egate Total Particulate mg 6 5 TRAIN 2 Sample Component Reagent Filter Probe Weights or Dish Final mg Tare mg Particulate mg A Front filter catch Filter T52BP 188 1 184 1 4 0 B Rear filter catch Filter T68S 92 1 91 4 0 7 C Probe catch Probe 69 117373 6 117372 3 1 3 D Filter seals catch Seals R668 3370 4 3370 4 0 0 Total Particulate mg 6 0 AMBIENT Sample Component Reagent Filter or Weights Probe Fi...

Page 81: ...issions ET 0 00 grams 9 64 grams 8 82 grams 2 80 grams Particulate Emission Rate 0 00 grams hour 0 70 grams hour 0 64 grams hour 2 80 grams hour Emissions Factor 0 53 g kg 0 49 g kg 1 06 g kg Difference from Average Total Particulate Emissions 0 41 grams 0 41 grams Complete Test Run Total Particulate Emissions ET 9 23 grams Particulate Emission Rate 0 67 grams hour Emissions Factor 0 51 grams kg F...

Page 82: ... kJ h 20 243 19 203 Btu h Burn Rate kg h 1 31 2 90 lb h Input kJ h 26 038 24 700 Btu h Test Load Weight dry kg 18 18 40 07 dry lb MC wet 19 20590951 MC dry 23 77 Particulate g 0 67 CO g 255 Test Duration h 13 83 Emissions Particulate CO g MJ Output 0 00 0 91 g kg Dry Fuel 0 04 14 04 g h 0 05 18 46 lb MM Btu Output 0 01 2 12 Air Fuel Ratio A F 12 24 VERSION 2 2 12 14 2009 Test Results in Accordance...

Page 83: ...0 5 In Range 4 48 lb 2 03 kg Remainder Load Piece Weight Ratio Small Large 60 In Range 67 Total Load Ave MC dry basis 24 0 In Range Remainder Load Tot Wt Act 25 60 lb In Range Total Load Ave MC wet basis 19 3 Total Load Wt Actual 49 60 lb In Range Total Test Load Weight dry basis 40 01 lb 18 15 kg Core of Total Wt 48 In Range 45 65 Total Fuel Weight Burned During Test Run dry basis 40 0 lb 18 15 k...

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Page 86: ...Travis Industries Inc Model 44 Elite Report Number 0028WF061E OMNI Test Laboratories Inc Section 4 Quality Assurance Quality Control 86 of 158 ...

Page 87: ...rform product safety testing as a Certification Organization by the Standards Council of Canada SCC Serving as a testing laboratory for the certification of wood heaters by the U S Environmental Protection Agency This report is issued within the scope of OMNI s accreditation Accreditation certificates are available upon request The manufacturing facilities and quality control system for the produc...

Page 88: ...Travis Industries Inc Model 44 Elite Report Number 0028WF061E OMNI Test Laboratories Inc Sample Analysis Analysis Worksheets Tared Filter Probe and O Ring Data 88 of 158 ...

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Page 100: ... Equipment Record 283A Audit Weights Troemner 21pc Msas Set Calibration Certificate 371 Sample Box Dry Gas Meter Apex Automated Emissions Sampling Box Calibration Log 372 Sample Box Dry Gas Meter Apex Automated Emissions Sampling Box Calibration Log 410 Microtector Dwyer Microtector Calibration Certificate 559 Vaneometer Dwyer Vaneometer Equipment Record 592 Thermohygrometer Omega Digital Thermohy...

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Page 105: ...alibration Parameters Run 1 Run 2 Run 3 Reference Meter Pressure H2O Pr 0 00 0 00 0 00 DGM Pressure H2O Pd 3 00 1 70 1 00 Initial Reference Meter 534 8 524 529 6 Final Reference Meter 540 302 529 514 534 7 Initial DGM 0 0 0 Final DGM 5 505 5 593 5 22 Temp Ref Meter F Tr 85 0 82 0 81 0 Temperature DGM F Td 85 0 83 0 84 0 Time min 28 8 35 5 47 8 Net Volume Ref Meter Vr 5 502 5 514 5 100 Net Volume D...

Page 106: ...7 20 18 106 of 158 ...

Page 107: ...e C SPC Acceptable tolerance is 4 The uncertainty of measurement is 0 4 WC This is based on the reference standard having a TAR Test Accuracy Ratio of at least 4 1 Technician signature Date 7 16 18 Reviewed by Date Range of Calibration Point WC Digital Manometer Input WC Pressure Gauge Response WC Difference Input Response Error of Full Span 0 20 Max Range 0 0 4 0 231 0 223 0 008 0 4 20 40 Max Ran...

Page 108: ...ibration Parameters Run 1 Run 2 Run 3 Reference Meter Pressure H2O Pr 0 00 0 00 0 00 DGM Pressure H2O Pd 3 00 1 30 0 80 Initial Reference Meter 540 8 547 1 627 2 Final Reference Meter 547 004 552 102 633 4 Initial DGM 0 0 0 Final DGM 6 244 5 121 6 353 Temp Ref Meter F Tr 86 0 88 0 88 0 Temperature DGM F Td 85 0 87 0 87 0 Time min 27 5 34 5 56 5 Net Volume Ref Meter Vr 6 204 5 002 6 200 Net Volume ...

Page 109: ...7 20 18 109 of 158 ...

Page 110: ... C SPC Acceptable tolerance is 4 The uncertainty of measurement is 0 4 WC This is based on the reference standard having a TAR Test Accuracy Ratio of at least 4 1 Technician signature Date 7 16 18 Reviewed by Date Range of Calibration Point WC Digital Manometer Input WC Pressure Gauge Response WC Difference Input Response Error of Full Span 0 20 Max Range 0 0 4 0 037 0 042 0 005 0 25 20 40 Max Ran...

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Page 114: ...A N A Calibrate Prior to use OMNI in house CAI ZRE 4 Gas Analyzer OMNI 00594 CO2 O2 and dual range CO gas analyzer ZRE 4 Check X for answer 1 Complete Calibration documentation 2 Complete top half of this form 3 Attach appropriate calibration forms and save in following location omni serv Test Equipment Equipment OMNI XXXXX Equipment Name 4 Repopulate database with updated information 5 Print lami...

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Page 116: ...Travis Industries Inc Model 44 Elite Report Number 0028WF061E OMNI Test Laboratories Inc Example Calculations 116 of 158 ...

Page 117: ...ions dscf mn Total particulate matter collected mg Cs Concentration of particulate matter in tunnel gas dry basis corrected to standard conditions g dscf ET Total particulate emissions g PR Proportional rate variation PMR Particulate emissions for test run g hr PMF Particulate emission factor for test run g dry kg of fuel burned Equations and Sample Calculations Travis Industries 44 Elite 4 II are...

Page 118: ...BR dry burn rate kg hr ASTM E2780 equation 5 60 MFTAdb θ Where θ Total length of test run min Sample Calculation MBdb 18 10 kg θ 1080 min 60 x 18 1 BR 1 01 kg hr BR BR 1080 Control No P SSAR 0003 Run 4_Low_10 min data 118 of 158 ...

Page 119: ...c pressure of tunnel in H20 in Hg in H20 13 6 Ms The dilution tunnel wet molecular weight Ms 28 78 assuming a dry weight of 29 lb lb mole Sample calculation 20 65 21 64 99 6 1 2 Vs 0 954 x 85 49 x 0 99 x 0 284 x 0 25 13 6 Vs 18 70 ft s The ASTM test standard mistakenly has the square root of the average delta p instead of the average of the square root of delta p The current EPA Method 2 is also i...

Page 120: ... of dilution tunnel ft2 Tstd Standard absolute temperature 528 R Ps Absolute average gas static pressure in dilution tunnel Pbar Pg in Hg Ts avg Absolute average gas temperature in the dilution tunnel R R F 460 Pstd Standard absolute pressure 29 92 in Hg Sample calculation 0 25 13 6 99 6 460 Qsd 11961 1 dscf hr 1 2 Qsd 3600 x 1 0 02 x 29 92 18 70 x 0 196 x 528 x 29 3 std s avg s std s ws sd P P T ...

Page 121: ... Hg H Average pressure differential across the orifice meter in H2O Tm Absolute average dry gas meter temperature R Sample Calculation Using equation for Train 1 1 64 Vm std 17 64 x 150 711 x 0 983 x 13 6 79 6 460 Vm std 142 504 dscf Using equation for Train 2 1 19 Vm std 17 64 x 152 074 x 0 974 x 13 6 78 3 460 Vm std 142 655 dscf Using equation for ambient train 0 00 Vm std 17 64 x 0 00 x 0 x 13 ...

Page 122: ...rom filters mg mg mass of particulate matter from filter seals mg Sample Calculation Using equation for Train 1 first hour mn 0 0 2 8 0 0 mn 2 8 mg Using equation for Train 1 post first hour mn 1 4 2 3 0 0 mn 3 7 mg Train 1 aggregate mn 2 8 3 7 mn 6 5 mg Using equation for Train 2 mn 1 4 6 0 mn 5 6 mg g f p n m m m m Control No P SSAR 0003 Run 4_Low_10 min data 122 of 158 ...

Page 123: ... Total mass of particulate matter collected in the sampling train mg Vm std Volume of gas sampled corrected to dry standard conditions dscf Sample calculation For Train 1 6 5 142 50 Cs 0 00005 g dscf For Train 2 5 6 142 65 Cs 0 00004 g dscf For Ambient Train 0 0 0 Cr 0 g dscf 0 001 x Cs 0 001 x Cr 0 001 x Cs 2 std m n s V m K C Control No P SSAR 0003 Run 4_Low_10 min data 123 of 158 ...

Page 124: ... flow rate dscf hr θ Total time of test run minutes Sample calculation For Train 1 ET 0 000046 0 x 11961 1 x 1080 60 ET 9 82 g For Train 2 ET 0 000039 0 x 11961 1 x 1080 60 ET 8 45 g Average E 9 14 g Total emission values shall not differ by more than 7 5 from the total average emissions 7 5 of the average 0 69 Train 1 difference 0 68 Train 2 difference 0 68 std r s T Q c c E Control No P SSAR 000...

Page 125: ...as velocity in the dilution tunnel ft sec Tmi Absolute average dry gas meter temperature during the ith time interval o R Tm Absolute average dry gas meter temperature o R Tsi Absolute average gas temperature in the dilution tunnel during the ith time interval o R Ts Absolute average gas temperature in the dilution tunnel o R Sample calculation for the first 1 minute interval of Train 1 1080 x 1 3...

Page 126: ...hr ASTM E2780 equation 6 PMR 60 ET θ Where ET Total particulate emissions grams θ Total length of full integrated test run min Sample Calculation ET Dual train average 9 14 g θ 1080 min PMR 60 x 9 14 PMR 0 51 g hr Control No P SSAR 0003 Run 4_Low_10 min data 126 of 158 ...

Page 127: ...Travis Industries Inc Model 44 Elite Report Number 0028WF061E OMNI Test Laboratories Inc Section 5 Labeling Owner s Manual 127 of 158 ...

Page 128: ... catalytic combustor where both need periodic inspection and replacement for proper operation Consult the owner s manual for further information It is against federal regulations to operate this wood heater in a manner inconsistent with operating instructions in the owner s manual or if the catalytic element is deactivated or removed See installation and operating instructions for this model Use c...

Page 129: ...officials about restrictions and installation inspection requirements in your area 12521 Harbour Reach Drive Mukilteo WA 98275 This manual is available online in French Ce manuel est disponible en ligne en Français Copyright 2018 T I 10 00 93508094 10 24 2018 Tested and listed by Report 0028WF061S 0028WF061E Tested to U L 127 2015 ULC 610 M87 R1998 and portions of U L 1482 907 129 of 158 ...

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Page 131: ...ake the operation and maintenance of your new fireplace an easier and more enjoyable experience We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your heater Important Information No other Fireplace Xtrordinair wood fireplace has the same serial number as yours The serial number is behind the left side door just inside the firebox This serial nu...

Page 132: ...d and latched during operation Open the door s only when re loading the fireplace or conducting maintenance This prevents smoke embers from entering the room Do not touch the hot surfaces of the fireplace Educate all children of the danger of a high temperature fireplace Young children should be supervised when they are in the same room as the fireplace ASHES Ashes must be disposed of in a metal c...

Page 133: ...ndustries Inc grants no warranty implied or stated for the installation or maintenance of your fireplace and assumes no responsibility of any consequential damage s Smoke and CO Detectors Make sure your home has a working smoke detector especially near any bedrooms We recommend having a smoke and or CO detector in the same room as the wood heater for additional safety Proposition 65 Warning Fuels ...

Page 134: ...atalytic Burn Off 10 Adjusting the Burn Rate 11 Blower Operation 11 Optional Summer Fan Switch 11 Understanding Your Heater s Combustion System 12 Burning Your Heater 12 Re Loading the Fireplace 13 Overnight Burn 13 Normal Operating Sounds 13 Hints for Burning 13 Ash Removal 14 Selecting Wood 14 Dry Wood is Key 14 Testing Wood Moisture 14 Why Dry Wood is Key 14 Wood Cutting and Storage 15 Don t Bu...

Page 135: ... natural convection and air circulation should be taken into account when choosing the placement of your heater within the home Electrical Specifications The blower on HIGH draws 1 1 Amps on 120 Volts A C approximately 130 watts Packing List Shipped with the Fireplace Installation Manual Grate Baffle Blower Assembly Ember Strip Log Retainer Flex Duct w start collar 3 Length 6 Dia For Blower Two 10...

Page 136: ... use in this fireplace Curing the Paint Follow the steps below to cure the paint first fire a Open doors and windows in the room to ventilate the heater during the curing process b Vacate the room The fumes from the initial heating process are non toxic but may be unpleasant c Slowly bring the heater to a medium burn 400 F 204 C for 45 minutes Then increase the burn temperature to a hot burn 600 F...

Page 137: ...lower to dissipate heat from the firebox During power outages build small to medium sized fires to prevent the fireplace from over firing especially if you have a gold face Acid Wash Some installations utilize a masonry facing or hearth This masonry is often cleaned with muriatic acid This acid may damage gold finish once the fireplace reaches temperature Verify with your mason that all masonry is...

Page 138: ...utaneously Make sure the door latch fits between the heat shield and door frame of the left door Door Latch Heat Shield Door Frame Warning When closing the doors make sure the door latch does not strike the front of the left side door This will damage the finish on the doors Opening the Doors while the Fireplace is Hot Warning Open the by pass prior to opening the doors This will help prevent smok...

Page 139: ...oke does not pass up the chimney ball up one sheet of newspaper place it in the center of the grate and light it This should start the chimney drafting this eliminates cold air blockage Never use gasoline gasoline type lantern fuel kerosene charcoal lighter fluid or similar liquids to start or freshen up a fire in this fireplace Keep all such liquids well away from the fireplace while it is in use...

Page 140: ...sh in when the fireplace is hot Keep the by pass closed pushed in while the fireplace is operating except when re loading o k e S m With the by pass closed pushed in the smoke passes through the combustor With the by pass open pulled out the smoke passes through the by pass and does not go through the combustor Smoke Combustor By Pass Plate By Pass Control Chimney Smoke o k e Smoke S m o k e Sm o ...

Page 141: ...erformance Hint The blower may be used to affect heat output i e to reduce heat output turn the blower down Blower Operation The blower will turn on once the fireplace is up to temperature This is typically 15 to 30 minutes after starting the fire Follow the directions below to alter the blower speed Blower Speed Control Summer Fan Switch optional High Low Blower Speed Summer Fan Switch Off On Not...

Page 142: ...eater produces and increase the amount of heat you get from the wood If you are unsure how well your heater is burning look at the chimney cap to monitor visible emissions Burning Your Heater Starting a Fire There are many ways to start a fire and you will become adept as you become familiar with the way your heater burns Before you start make sure your burn rate setting air control is all the way...

Page 143: ... fireplace should still be hot with embers in the coal bed Stir the coals and load small pieces of wood to re ignite the fire if desired Note Differences if chimney height and draft may lower overall burn times Normal Operating Sounds Blower Air Dependent upon blower placement you may hear a slight whirring sound coming from the blower Turning the blower down may reduce the sound Firebox Body You ...

Page 144: ...e recipes for disaster Wood burning stoves are inherently dirty During cleaning have a vacuum ready to catch spilled ash make sure ash is entirely extinguished There are vacuum cleaners specifically made to remove ash even if the ash is warm Contact your dealer for details Selecting Wood Dry Wood is Key Dry wood burns hot emits less smoke and creates less creosote Wet Wood Leads To Leads To Dry Wo...

Page 145: ...te 3 Materials containing rubber including tires 4 Materials containing plastic 5 Waste petroleum products paints or paint thinners or asphalt products 6 Materials containing asbestos 7 Construction or demolition debris 8 Railroad ties or pressure treated wood 9 Manure or animal remains 10 Salt water driftwood or other previously salt water saturated materials 11 Unseasoned wood or 12 Paper produc...

Page 146: ...nt Draft Chimney height and outside conditions can negatively affect draft In these cases a small amount of smoke may enter the home Adding more pipe or a draft inducing cap may help Fireplace Does Not Burn Hot Enough Wood is Wet see the section Selecting Wood on page 12 for details on wood Insufficient Draft Chimney height and outside conditions can negatively affect draft In these cases the fire...

Page 147: ...ts inside the square holes of the combustor The brush attachment is especially effective in removing ash WARNING The combustor becomes extremely hot during operation Wait at least two hours after the last coal has extinguished before cleaning Testing your Catalyst Combustor A combustor that is not functioning may still show active temperatures during the medium and high burn rates with the primary...

Page 148: ...on and the combustor top and bottom gasket are in place NOTE The combustor is fragile handle with care Clean the Blower Filter The remote blower has a removable cover to allow for cleaning of the filter This filter can be removed and washed to clean dust and debris See the directions to the right to remove the filter Remove the four screws that go into these holes Shake the filter to remove any di...

Page 149: ...tighter fit When closing the doors the handle should pull the doors in and dreate a snug fit If it doesn t check the following two items Door Handle Outer Nut Door Latch Adjustment Doo r Door Latch Rod If the door latch is loose move one of the washers from the inner side of the latch shaft to the outer side For finer adjustments tighten the outer nut against the inner nut to create a precise fit ...

Page 150: ...98500717 Door Handle Black Phenolic FPX One Handle 91001605 Door Hinge Replacement Kit FPX 44 36 Fireplaces 98500714 Door Latch Assembly Right Side of Double Door FPX 44 98500713 Fan Switch FPX Auto Door Shut off 98500759 Fan Convection FPX Without Mounting Box 98500780 Fan FPX Convection Complete Assembly with Mounting Box Grill 98500785 Filter Replacement for FPX Fan 98500788 FPX 7 flex duct 44E...

Page 151: ...Safety Label 21 Travis Industries 10 24 2018 93508094 44 Elite Owner s 151 of 158 ...

Page 152: ...oper installation alteration or adjustment of the manufacturer s settings of components lack of proper and regular maintenance damage incurred while the appliance is in transit alteration or act of God 8 This 7 Year warranty excludes damage caused by normal wear and tear such as paint discoloration or chipping worn or torn gasketing chipped or cracked firebrick etc Also excluded is damage to the u...

Page 153: ...two male quick connects from rheostat on the summer fan switch to the two female quick connects detached in step 2 orientation does not matter Attach the two female quick connects that lead from the on off switch on the summer fan switch to the two male quick connects behind the faceplate of the fireplace orientation does not matter Attach the summer fan switch to the fireplace by sliding the asse...

Page 154: ... Electrical Specifications 5 EPA Compliance 5 Features 5 Firebrick 15 Fumes after break in period 13 Fumes first fire 6 Gold Surfaces cleaning 14 Heating Specifications 5 Hints for Burning 11 Important Information 1 Index 22 Introduction 1 Kindling 8 Listing Label 18 Location of Controls 8 Log Length 5 Maintaining Catalytic Burn Off 9 Normal Operating Sounds 11 Opening the Doors 7 Opening the Door...

Page 155: ...Travis Industries Inc Model 44 Elite Report Number 0028WF061E OMNI Test Laboratories Inc Appendix A Alt 125 E3053 Letter 155 of 158 ...

Page 156: ...pproval to use the procedures and specifications found in ASTM Method E3053 17 a cord wood test method titled Standard Test Method for Determining Particulate Matter Emissions from Wood Heaters using Cordwood Test Fuel in conjunction with ASTM E2515 1 l and Canadian Standards Administration CSA Method CSA B415 1 10 which are specified in 40 CFR 60 534 We understand that Hearthstone is also request...

Page 157: ...1 The filter temperature must be maintained between 80 and 90 degrees F during testing 2 Filters must be weighed in pairs to reduce weighing error propagation see ASTM 2515 11 Section 10 2 1 Analytical Procedure 3 Sample filters must be Pall TX 40 or equivalent Teflon coated glass fiber and of 47 mm 90 mm 100 mm or 110 mm in diameter 4 Only one point is allowed outside the 10 percent proportionali...

Page 158: ...s regarding this approval please contact Michael Toney of my staff at 919 541 5247 or toney mike epa gov cc Amanda Aldridge EPA OAQPS OID Adam Baumgart Getz EPA OAQPS OID Rafael Sanchez EPA OECA Michael Toney EPA OAQPS AQAD 158 of 158 ...

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