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Travis Industries Medium Flush Wood Hybrid Fyre Insert, Manual

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Travis Industries Medium Flush Wood Hybrid Fyre Insert Manual Download Page 42

Travis

 

Industries

 

Medium

 

Flush

 

Wood

 

Hybrid

 

Fyre

 

Gasket

 

Material

 

Door

 

gasket:

 

 

68

 

inches

 

of

 

3/8”

 

fiberglass

 

rope

 

gasket

 

Glass

 

gasket:

 

 

65

 

inches

 

of

 

¼”

 

fiberglass

 

rope

 

gasket

 

Seal

 

plate

 

gasket:

 

66

 

inches

 

of

 

3/8”

 

fiberglass

 

rope

 

gasket

 

Glass

 

Clip

 

gasket:

 

6.2”

 

X

 

0.624”

 

X

 

1/8”

 

thick

 

fiberglass

 

sheet

 

gasket

 

Air

 

Control

 

gasket:

 

7.9”

 

X

 

2”

 

X

 

1/8”

 

thick

 

fiberglass

 

sheet

 

gasket

 

Combustor

 

gasket

 

2”

 

X

 

47.5”

 

X

 

1/16”

 

thick

 

Interam

 

sheet

 

gasket

 

Baffle

 

Blanket

   

25.75”

 

X

 

11.516”

 

X

 

½”

 

thick

 

Ceramic

 

blanket

 

 

42 of 236

Summary of Contents for Medium Flush Wood Hybrid Fyre Insert

Page 1: ...mber 0028WN118E All data and information contained in this report are confidential and proprietary to Travis Industries Inc Its significance is subject to the adequacy and representative character of the samples and to the comprehensiveness of the tests examinations or surveys made The contents of this report cannot be copied or quoted except in full without specific written authorization from Tra...

Page 2: ...od Hybrid Fyre Insert Report Number 0028WN118E AUTHORIZED SIGNATORIES This report has been reviewed and approved by the following authorized signatories Evaluator __________________________ Bruce Davis Testing Manager OMNI Test Laboratories Inc ...

Page 3: ...y 8 Table 6 Fuel Measurements and Cordwood Descriptions Test 8 Table 7 Dilution Tunnel Gas Measurements and Sampling Data 9 Table 10 Test Configurations 10 2 PHOTOGRAPHS APPLIANCE DESCRIPTION DRAWINGS 11 Fuel Photographs 13 Appliance Description 17 Manufacturer Design Drawings K List 18 3 TEST DATA BY RUN 43 Run 1 50 Run 2 69 Run 3 78 Run 4 83 4 QUALITY ASSURANCE QUALITY CONTROL 93 Manufacturer s ...

Page 4: ...Section 1 Sampling Procedures and Test Results 4 of 236 ...

Page 5: ...ured using sampling trains consisting of two Teflon coated 47mm filters front and back See Appendix A for details on EPA Alt 125 The model Medium Flush Wood Hybrid Fyre Insert was tested for thermal efficiency and carbon monoxide CO emissions in accordance with CSA B415 1 10 using Maple Cordwood Efficiency results were calculated using spread sheet Version 2 2 created 12 14 2009 and distributed by...

Page 6: ...ith a primary air setting of full closed Observed burn rate was calculated at 0 93 kg hr Emissions and efficiency results were calculated using a hot to hot burn cycle a coal bed generated by the high burn procedure was used Negative filter weights were not found No sampling anomalies occurred this test run was determined to be valid and appropriate for inclusion in the weighted average Run 4 Test...

Page 7: ...ng kindling and start up fuel Table 2 Particulate Emissions First Hour Run ASTM E2515 Emissions First Hour g hr 1 4 91 2 5 89 4 7 49 Table 3 B415 1 Efficiency and CO Emissions Calculated from a Hot to Hot Burn Cycle Run Heat Output BTU hr HHV Efficiency LHV Efficiency CO Emissions g MJ Output CO Emissions g kg Dry Fuel CO Emissions g min 1 69 982 72 2 77 8 1 91 28 60 2 35 2 14 483 78 9 85 0 1 22 1...

Page 8: ...fuel weight lbs 1 3 8 5 8 2 1 3 3 90 5 7 2 1 Note Test 3 was a high burn used to create a coal bed for test number 4 no particulate sampling occurred during this test Table 6 Fuel Measurement and Cordwood Description Summary TEST Maple Cordwood Run Test Fuel Wet Basis lbs Firebox Volume ft3 Fuel Loading Density Wet Basis lbs ft3 Test Fuel Dry Basis lbs Test Fuel Consumed During Test Dry Basis lbs ...

Page 9: ...s Measurements and Sampling Data Summary Run Length of Test min Average Dilution Tunnel Gas Measurements Velocity ft sec Flow Rate dscf min Temperature F 1 121 18 51 195 4 119 2 550 14 91 163 0 99 4 390 17 69 190 8 107 9 of 236 ...

Page 10: ...econdary air Fan Fan turned to high from off at 10 minutes Bypass Not used for loading test fuel load Fully open for first 15 minutes then set to fully closed 3 Fuel Loading Kindling and start up fuel loaded together a torch was used for 1 minute to establish a fire At 41 minutes placed fuel load into the firebox and closed the loading door Loading required less than 1 minute to complete Door For ...

Page 11: ...Section 2 Photographs Appliance Description Drawings 11 of 236 ...

Page 12: ...Travis Industries Inc Medium Flush Wood Hybrid Fyre Insert Test Dates July 31 2018 August 1 2018 12 of 236 ...

Page 13: ...Travis Industries Inc Medium Flush Wood Hybrid Fyre Insert Run 1 Kindling Run 1 Kindling and start up fuel Run 1 Fuel Load Run 1 Test Fuel Load In Stove 13 of 236 ...

Page 14: ...re Insert Run 1 Remaining Coal bed Run 2 Test Fuel Load Run 2 Test Fuel Load In Stove Run 2 Remaining Coal After Test Missing Data During setup of run two the technician forgot to take a picture of the fuel load outside of the firebox Next photo shows fuel loaded into the firebox Fuel weight for run 2 is within 0 4 pounds of fuel load photo shown in run 4 14 of 236 ...

Page 15: ...Run 3 Kindling Run 3 Kindling and start up fuel Run 3 Test Fuel Load Run 3 Remaining Coal After Test 15 of 236 ...

Page 16: ...Run 4 Test Fuel Run 4 Test Fuel Load Run 4 Remaining Coal After Test 16 of 236 ...

Page 17: ...r the front of the combustion chamber Combustion Control Mechanisms Combustion air control mechanism is a sliding rod with flat plates attached that cover and uncover air inlets when the rod is pushed in or pulled out Combustor Catalyst is a 25 cell per square inch ceramic manufactured by LSV Ceramics CO LTD part number 174 01111 The component has an outside dimension of 20 75 x 3 125 An Interram ...

Page 18: ...Engineering Drawings Blueprints K List 18 of 236 ...

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Page 42: ...s of fiberglass rope gasket Seal plate gasket 66 inches of 3 8 fiberglass rope gasket Glass Clip gasket 6 2 X 0 624 X 1 8 thick fiberglass sheet gasket Air Control gasket 7 9 X 2 X 1 8 thick fiberglass sheet gasket Combustor gasket 2 X 47 5 X 1 16 thick Interam sheet gasket Baffle Blanket 25 75 X 11 516 X thick Ceramic blanket 42 of 236 ...

Page 43: ...Section 3 Test Data by Run 43 of 236 ...

Page 44: ...t up fuel should be five to six pieces with a weight of 5 7lbs 0 3lbs The length of each piece is 15 17 with a major and minor dimension of no more than 3 x 3 Test Fuel The test fuel consists of five pieces a nominal length of 15 For the sake of hitting the target weight two of the pieces at a length of 16 the remaining three are to be 14 14 25 these will be the top pieces that fit in a North Sout...

Page 45: ...to ignite the fuel focusing the torch in the middle of the fuel for the one minute duration After one minute close the by pass and take the torch away leaving the door cracked until 2 3 minutes in total time have elapsed The time will be based on how involved the fire is The door should be closed when the catalyst temperature is above 170 Fahrenheit The fan is set to high and is on an automatic he...

Page 46: ...or air flow The top pieces should be close but not touching one another The door should be open one minute once it s loaded close the door The by pass isn t needed during this time End the test at the high end of the allowable remaining weight 46 of 236 ...

Page 47: ...d the test fuel at the very low end of the coal bed within 0 2lbs This allows more room to place the fuel Fuel Loading Settings Level the coal bed before you start sampling There is no need to use the bypass due to the temperature of the unit Place the two bottom pieces in first The rear piece will need to be buried in the coal bed for the top pieces to fit properly The front bottom piece should b...

Page 48: ...e low setting is fully closed Keep in mind that the low burn will most likely cease combustion the medium may as well You may move the fuel load when 60 has burned and ten minutes of more have elapsed without a loss of 0 1 lbs Only do this if the cat is close to 500 degrees Fahrenheit and you believe it may go out before 90 of the fuel is consumed 48 of 236 ...

Page 49: ... 630 0 32 14 1 836 0 7 16 0 800 0 33 6 3 796 0 8 8 2 757 0 34 3 4 564 0 9 4 4 604 0 35 2 3 459 0 10 3 1 518 0 36 23 5 600 0 11 2 3 494 0 37 13 4 846 0 12 25 0 557 0 38 6 1 728 0 13 17 7 833 0 39 3 6 514 0 14 10 6 834 0 40 2 6 442 0 15 5 3 676 0 41 23 5 633 0 16 3 5 536 0 42 12 4 888 0 17 2 3 536 0 43 5 5 716 0 18 1 3 503 0 44 3 1 538 0 19 24 3 583 0 45 2 1 449 0 20 17 4 629 0 46 23 4 623 0 21 12 7...

Page 50: ...Run 1 High Burn 1 minute data Emissions Results Cold to Hot Cycle 50 of 236 ...

Page 51: ... 179 674 72 83 60 83 58 67 0 008 7 99 0 04 13 2 071 2 235 0 16 0 18 2 20 69 0 84 1 82 69 2 1 100 0 070 101 102 7 3 0 2 424 74 90 178 169 187 684 73 84 60 84 58 67 0 009 8 51 0 03 14 2 231 2 409 0 16 0 17 2 19 69 0 79 1 80 69 2 1 101 0 070 99 101 7 1 0 2 439 74 93 191 182 196 692 73 84 60 84 57 68 0 008 9 04 0 03 15 2 392 2 583 0 16 0 17 2 20 69 0 84 1 79 70 2 2 102 0 070 100 101 6 9 0 2 445 75 95 ...

Page 52: ...0 17 0 64 72 15 74 1 75 73 1 9 120 0 070 63 101 18 3 0 28 738 107 188 420 412 373 818 558 84 63 86 59 69 0 092 13 13 0 59 47 7 321 7 984 0 13 0 17 1 91 72 0 15 1 75 73 1 7 121 0 110 64 81 18 1 0 24 760 108 187 416 406 375 840 568 83 65 88 59 69 0 093 12 68 0 41 48 7 479 8 155 0 16 0 17 2 06 72 0 59 1 73 73 1 7 121 0 060 107 108 17 8 0 26 781 108 185 414 403 378 845 574 84 63 89 59 69 0 094 12 06 0...

Page 53: ...894 13 849 0 16 0 17 2 26 76 0 74 1 71 77 2 130 0 070 102 100 9 9 0 22 937 122 208 491 452 442 928 613 88 67 88 64 70 0 096 13 82 0 47 82 13 058 14 019 0 16 0 17 2 26 76 0 87 1 71 77 2 2 128 0 070 103 100 9 6 0 28 939 122 209 494 456 444 934 614 88 67 88 64 70 0 096 13 94 0 45 83 13 222 14 189 0 16 0 17 2 23 76 0 66 1 70 77 2 129 0 070 103 100 9 4 0 2 939 123 210 500 460 446 939 614 88 67 88 64 70...

Page 54: ...0 070 101 100 4 0 0 28 929 134 256 595 549 493 928 580 86 69 88 67 72 0 091 13 04 0 02 108 17 282 18 473 0 16 0 17 2 19 78 0 99 1 71 79 2 8 126 0 070 102 99 3 9 0 1 916 134 257 598 553 492 922 576 86 69 88 67 74 0 091 12 51 0 01 109 17 444 18 644 0 16 0 17 2 21 78 0 82 1 71 79 2 7 126 0 070 101 100 3 7 0 2 907 135 259 598 556 491 911 573 86 69 88 67 74 0 092 12 35 0 110 17 607 18 816 0 16 0 17 2 2...

Page 55: ...te mg 3 5 Train 1 Aggregate Total Particulate mg 7 4 TRAIN 2 Sample Component Reagent Filter Probe Weights or Dish Final mg Tare mg Particulate mg A Front filter catch Filter T25BP 185 7 182 9 2 8 B Rear filter catch Filter T35S 90 4 89 4 1 0 C Probe catch Probe 3 116010 8 116008 9 1 9 D Filter seals catch Seals R644 3295 2 3295 1 0 1 Total Particulate mg 5 8 AMBIENT Sample Component Reagent Filte...

Page 56: ...ms 6 83 grams 4 91 grams Particulate Emission Rate 0 00 grams hour 4 56 grams hour 3 39 grams hour 4 91 grams hour Emissions Factor 0 83 g kg 0 61 g kg 2 35 g kg Difference from Average Total Particulate Emissions 1 19 grams 1 19 grams Complete Test Run Total Particulate Emissions ET 8 02 grams Particulate Emission Rate 3 97 grams hour Emissions Factor 0 72 grams kg First Hour Emissions Total Part...

Page 57: ...t Rate kJ h 16 149 15 319 Btu h Burn Rate kg h 1 81 3 98 lb h Input kJ h 35 793 33 954 Btu h Test Load Weight dry kg 3 64 8 03 dry lb MC wet 16 34466 MC dry 19 54 Particulate g 3 97 CO g 579 Test Duration h 2 02 Emissions Particulate CO g MJ Output 0 12 17 78 g kg Dry Fuel 1 09 158 92 g h 1 97 287 13 lb MM Btu Output 0 28 41 32 Air Fuel Ratio A F 9 88 VERSION 2 2 12 14 2009 Test Results in Accorda...

Page 58: ... MC wet basis 17 7 Core of Total Wt 60 In Range 45 65 Total Test Load Weight dry basis 16 21 lb 7 35 kg Remainder of Total Wt 40 In Range 35 55 Actual Load of Nominal Target 97 In Range 95 105 Kindling Moisture dry basis Actual Fuel Load Density 9 7 lb ft 3 8 9 3 9 8 8 In Range 3 49 lb 1 58 kg Kindling and Start up Fuel Start up Fuel Moisture Readings dry basis Maximim Kindling Wt 20 of Tot Load W...

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Page 61: ...Run 1 High Burn 10 minute data Efficiency and Heat Output Results Kindling and start up fuel removed from calculations 61 of 236 ...

Page 62: ...092 13 13 0 59 6 16 0 760 108 187 416 406 375 840 568 69 0 093 12 68 0 41 7 15 7 781 108 185 414 403 378 845 574 69 0 094 12 06 0 23 8 15 5 805 109 184 411 400 382 839 579 68 0 093 12 02 0 18 9 15 3 821 109 183 408 397 384 827 581 68 0 094 11 85 0 18 10 15 0 837 110 182 406 396 386 816 581 69 0 093 11 76 0 2 11 14 8 845 111 181 404 393 387 811 579 69 0 093 11 67 0 19 12 14 6 851 111 180 404 392 38...

Page 63: ...120 203 475 437 432 910 614 70 0 095 13 69 0 59 38 8 2 931 121 205 480 441 436 914 614 71 0 095 13 92 0 6 39 8 0 934 121 206 486 447 439 922 614 71 0 096 13 82 0 51 40 7 8 937 122 208 491 452 442 928 613 70 0 096 13 82 0 47 41 7 5 939 122 209 494 456 444 934 614 70 0 096 13 94 0 45 42 7 3 939 123 210 500 460 446 939 614 70 0 096 13 98 0 45 43 7 0 942 123 212 506 465 450 939 616 70 0 095 13 88 0 51...

Page 64: ... Vacuum Hg Orifice dH 2 H2O Meter 2 Temp F Meter 2 Vacuum Hg Dilution Tunnel F Dilution Tunnel Center dP Pro Rate 1 Pro Rate 2 Scale Reading Weight Change Firebox Top Firebox Bottom Firebox Back Firebox Left Firebox Right Avg Stove Surface Catalyst Exit Stack Filter 1 Dryer Exit 1 Filter 2 Dryer Exit 2 Ambient Draft H2O CO2 CO Wood Heater Test Data Efficiency Data Test Date Stack Gas Data Fuel Wei...

Page 65: ... kJ h 73 773 69 982 Btu h Burn Rate kg h 4 93 10 86 lb h Input kJ h 102 199 96 947 Btu h Test Load Weight dry kg 6 57 14 47 dry lb MC wet 17 76315789 MC dry 21 60 Particulate g DIV 0 CO g 188 Test Duration h 1 33 Emissions Particulate CO g MJ Output DIV 0 1 91 g kg Dry Fuel DIV 0 28 60 g h DIV 0 140 84 lb MM Btu Output DIV 0 4 44 Air Fuel Ratio A F 8 73 VERSION 2 2 12 14 2009 Test Results in Accor...

Page 66: ...onal Rate Verification This data set is presented to verify that when proportional rates are calculated at the required 10 minute interval required specification that only one reading can be outside of the 90 to 110 are maintained 66 of 236 ...

Page 67: ...hange Firebox Top Firebox Bottom Firebox Back Firebox Left Firebox Right Avg Stove Surface Catalyst Exit Stack Filter 1 Dryer Exit 1 Filter 2 Dryer Exit 2 Ambient Draft H2O CO2 CO 0 0 000 0 000 2 17 68 0 52 1 89 69 1 8 71 0 080 10 1 588 1 712 0 16 0 17 2 13 69 0 97 1 72 69 1 8 97 0 070 98 99 0 20 3 204 3 449 0 16 0 17 2 23 69 0 96 1 78 70 2 4 107 0 070 101 101 0 30 4 823 5 171 0 16 0 17 2 21 70 1 ...

Page 68: ... Particulate Emissions ET 0 00 grams 0 00 grams 0 00 grams 0 00 grams Particulate Emission Rate 0 00 grams hour 0 00 grams hour 0 00 grams hour 0 00 grams hour Emissions Factor DIV 0 g kg DIV 0 g kg DIV 0 g kg Difference from Average Total Particulate Emissions 0 00 grams 0 00 grams Complete Test Run Total Particulate Emissions ET 0 00 grams Particulate Emission Rate 0 00 grams hour Emissions Fact...

Page 69: ...Run 2 Low Burn 69 of 236 ...

Page 70: ...87 70 81 0 068 13 09 0 75 130 21 269 22 589 0 16 0 17 2 19 87 0 64 22 59 22 589 22 589 106 0 050 103 108 6 6 1 816 118 203 431 417 397 800 370 87 72 87 71 81 0 066 12 28 0 22 140 22 909 24 319 0 16 0 17 2 19 88 0 57 24 32 24 319 24 319 105 0 050 102 107 5 8 0 8 749 120 203 422 411 381 757 354 87 73 87 72 82 0 064 10 95 0 01 150 24 549 26 044 0 16 0 17 2 18 88 0 73 26 04 26 044 26 044 104 0 050 102...

Page 71: ... 0 6 0 1 307 119 159 272 249 221 366 169 86 66 87 62 88 0 021 5 97 0 01 400 66 086 69 789 0 17 0 18 2 25 94 1 69 79 69 789 69 789 96 0 050 103 99 0 5 0 1 302 118 157 266 244 217 358 166 86 66 87 62 89 0 020 5 96 0 01 410 67 763 71 569 0 17 0 18 2 25 94 0 97 71 57 71 569 71 569 95 0 050 103 99 0 4 0 1 296 118 155 261 238 214 350 162 85 66 86 63 87 0 020 5 88 0 01 420 69 440 73 349 0 17 0 18 2 26 94...

Page 72: ...0 Train 1 Aggregate Total Particulate mg 8 6 TRAIN 2 Sample Component Reagent Filter Probe Weights or Dish Final mg Tare mg Particulate mg A Front filter catch Filter T26BP 189 0 182 9 6 1 B Rear filter catch Filter 0 0 C Probe catch Probe OES 5 113573 9 113571 8 2 1 D Filter seals catch Seals R646 3563 9 3563 5 0 4 Total Particulate mg 8 6 AMBIENT Sample Component Reagent Filter or Weights Probe ...

Page 73: ...0 00 grams 8 88 grams 7 04 grams 5 89 grams Particulate Emission Rate 0 00 grams hour 0 97 grams hour 0 77 grams hour 5 89 grams hour Emissions Factor 1 04 g kg 0 83 g kg 2 00 g kg Difference from Average Total Particulate Emissions 0 92 grams 0 92 grams Complete Test Run Total Particulate Emissions ET 7 96 grams Particulate Emission Rate 0 87 grams hour Emissions Factor 0 94 grams kg First Hour E...

Page 74: ...Rate kJ h 15 267 14 483 Btu h Burn Rate kg h 0 93 2 06 lb h Input kJ h 19 356 18 361 Btu h Test Load Weight dry kg 8 55 18 85 dry lb MC wet 18 76889751 MC dry 23 11 Particulate g 0 87 CO g 171 Test Duration h 9 17 Emissions Particulate CO g MJ Output 0 01 1 22 g kg Dry Fuel 0 10 19 97 g h 0 09 18 63 lb MM Btu Output 0 01 2 84 Air Fuel Ratio A F 13 79 VERSION 2 2 12 14 2009 Test Results in Accordan...

Page 75: ...Range 22 2 27 4 25 24 9 In Range 4 08 lb 1 85 kg 3 3 20 lb In Range 18 2 21 6 23 6 21 1 In Range 2 64 lb 1 20 kg Remainder Load Piece Weight Ratio Small Large 59 In Range 67 Total Load Ave MC dry basis 23 4 In Range Remainder Load Tot Wt Act 11 30 lb In Range Total Load Ave MC wet basis 18 9 Total Load Wt Actual 23 40 lb In Range Total Test Load Weight dry basis 18 97 lb 8 60 kg Core of Total Wt 5...

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Page 78: ...Run 3 Non Particulate Sampling High Burn 78 of 236 ...

Page 79: ...ter dP Pro Rate 1 Pro Rate 2 Scale Reading Weight Change Firebox Top Firebox Bottom Firebox Back Firebox Left Firebox Right Avg Stove Surface Catalyst Exit Stack Filter 1 Dryer Exit 1 Filter 2 Dryer Exit 2 Ambient Draft H2O CO2 CO 0 1 000 9 5 78 83 86 79 77 81 81 81 10 1 000 0 00 DIV 0 7 2 2 32 470 79 100 178 176 201 769 201 20 1 000 0 00 DIV 0 4 9 2 28 702 86 128 299 356 314 832 314 30 1 000 0 00...

Page 80: ...Emissions ET DIV 0 grams DIV 0 grams DIV 0 grams DIV 0 grams Particulate Emission Rate DIV 0 grams hour DIV 0 grams hour DIV 0 grams hour DIV 0 grams hour Emissions Factor DIV 0 g kg DIV 0 g kg DIV 0 g kg Difference from Average Total Particulate Emissions DIV 0 grams DIV 0 grams Complete Test Run Total Particulate Emissions ET DIV 0 grams Particulate Emission Rate DIV 0 grams hour Emissions Facto...

Page 81: ...MC wet basis 17 5 Core of Total Wt 62 In Range 45 65 Total Test Load Weight dry basis 16 42 lb 7 45 kg Remainder of Total Wt 38 In Range 35 55 Actual Load of Nominal Target 98 In Range 95 105 Kindling Moisture dry basis Actual Fuel Load Density 9 8 lb ft 3 7 9 10 1 9 5 9 2 In Range 3 57 lb 1 62 kg Kindling and Start up Fuel Start up Fuel Moisture Readings dry basis Maximim Kindling Wt 20 of Tot Lo...

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Page 83: ...Run 4 Medium High Burn 83 of 236 ...

Page 84: ...02 110 183 431 379 401 879 483 85 68 85 67 74 0 075 12 78 0 43 65 10 491 10 756 0 16 0 16 2 21 78 0 81 1 65 79 1 7 116 0 070 103 100 13 1 0 8 901 109 184 437 387 404 878 482 86 69 86 67 74 0 075 12 65 0 48 70 11 303 11 592 0 16 0 17 2 23 78 0 74 1 64 80 1 7 116 0 070 101 102 12 3 0 8 898 108 186 444 399 407 867 476 87 69 88 67 74 0 075 12 39 0 28 75 12 114 12 427 0 16 0 17 2 21 79 0 84 1 64 80 1 9...

Page 85: ... 51 0 01 230 37 547 38 480 0 16 0 17 2 22 86 0 85 1 66 87 2 1 102 0 070 100 100 2 1 0 1 422 118 178 354 337 282 480 280 86 74 86 74 82 0 044 6 54 0 01 235 38 372 39 323 0 17 0 17 2 24 86 0 98 1 65 87 2 2 103 0 070 100 100 2 0 0 1 419 118 177 349 334 279 477 280 86 74 86 74 82 0 043 6 53 0 01 240 39 198 40 167 0 17 0 17 2 26 86 0 72 1 65 87 2 2 102 0 070 100 100 1 9 0 1 417 118 177 346 332 278 474 ...

Page 86: ...ilter 2 Dryer Exit 2 Ambient Draft H2O CO2 CO Wood Heater Test Data Emissions And Efficiency Data Test Date Stack Gas Data Fuel Weight lb Temperature Data F Velocity Traverse Data Manufacturer Model Tracking No Total Sampling Time Project No Export to 350 57 382 58 756 0 17 0 17 2 25 89 0 82 1 65 90 2 8 99 0 070 100 100 0 4 0 280 110 150 247 236 205 353 209 86 77 86 77 85 0 031 3 69 0 03 355 58 21...

Page 87: ... Train 1 Aggregate Total Particulate mg 9 2 TRAIN 2 Sample Component Reagent Filter Probe Weights or Dish Final mg Tare mg Particulate mg A Front filter catch Filter T27BP 182 6 177 6 5 0 B Rear filter catch Filter 0 0 C Probe catch Probe 8 115594 7 115593 0 1 7 D Filter seals catch Seals R648 3541 8 3541 5 0 3 Total Particulate mg 7 0 AMBIENT Sample Component Reagent Filter or Weights Probe Final...

Page 88: ...s 11 12 grams 8 37 grams 7 49 grams Particulate Emission Rate 0 00 grams hour 1 71 grams hour 1 29 grams hour 7 49 grams hour Emissions Factor 1 24 g kg 0 93 g kg 2 01 g kg Difference from Average Total Particulate Emissions 1 38 grams 1 38 grams Complete Test Run Total Particulate Emissions ET 9 74 grams Particulate Emission Rate 1 50 grams hour Emissions Factor 1 09 grams kg First Hour Emissions...

Page 89: ... Rate kJ h 21 730 20 613 Btu h Burn Rate kg h 1 38 3 04 lb h Input kJ h 28 620 27 149 Btu h Test Load Weight dry kg 8 97 19 76 dry lb MC wet 16 97799917 MC dry 20 45 Particulate g 1 50 CO g 181 Test Duration h 6 50 Emissions Particulate CO g MJ Output 0 01 1 28 g kg Dry Fuel 0 17 20 16 g h 0 23 27 81 lb MM Btu Output 0 02 2 97 Air Fuel Ratio A F 14 32 VERSION 2 2 12 14 2009 Test Results in Accorda...

Page 90: ...Range 18 1 19 6 18 8 18 8 In Range 2 86 lb 1 30 kg 3 4 80 lb In Range 18 9 19 19 5 19 1 In Range 4 03 lb 1 83 kg Remainder Load Piece Weight Ratio Small Large 65 In Range 67 Total Load Ave MC dry basis 20 6 In Range Remainder Load Tot Wt Act 11 30 lb In Range Total Load Ave MC wet basis 17 1 Total Load Wt Actual 23 80 lb In Range Total Test Load Weight dry basis 19 74 lb 8 95 kg Core of Total Wt 5...

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Page 93: ...Section 4 Quality Assurance Quality Control 93 of 236 ...

Page 94: ...on by the Standards Council of Canada SCC Serving as a testing laboratory for the certification of wood heaters by the U S Environmental Protection Agency This report is issued within the scope of OMNI s accreditation Accreditation certificates are available upon request The manufacturing facilities and quality control system for the production of the Medium Flush Wood Hybrid Fyre Insert at Travis...

Page 95: ...wing quality assurance plan has been developed to ensure all that all units within the model line are similar in all material respects that would affect emissions to the sample tested under this report in accordance with 60 533 m 60 5475 m 95 of 236 ...

Page 96: ...Flush Wood Plus Quality Assurance Manual 96 of 236 ...

Page 97: ...pon receipt into the factory prior to release for production of a heater Inspection tolerances are 0 25 for any linear dimension and 5 for any cross sectional area relating to air induction systems and catalyst bypass gaps Any measurement or dimension out of tolerance will be documented and all corrective actions taken to remedy the deficiency will be documented in the unit inspection file The fol...

Page 98: ...BER DATE AUDIT PERFORMED RAW PART DISCREPANCY AFFECTED RAW PART DRAWING RAW PART RESOLUTION FINAL ASSEMBLY DISCREPANCY AFFECTED FINAL ASSEMBLY PART DRAWING FINAL ASSEMBLY RESOLUTION COMMENTS Resolution completed No resolution necessary OXVK RRG 3OXV 98 of 236 ...

Page 99: ...Dimensions marked in red were checked in a final assembly or a part from the line if it is not accessible in a final assembly Dimensions checked are within EPA guidelines Signature Date 99 of 236 ...

Page 100: ...Dimensions marked in red were checked in a final assembly or a part from the line if it is not accessible in a final assembly Dimensions checked are within EPA guidelines Signature Date 100 of 236 ...

Page 101: ...Dimensions marked in red were checked in a final assembly or a part from the line if it is not accessible in a final assembly Dimensions checked are within EPA guidelines Signature Date 101 of 236 ...

Page 102: ...Dimensions marked in red were checked in a final assembly or a part from the line if it is not accessible in a final assembly Dimensions checked are within EPA guidelines Signature Date 102 of 236 ...

Page 103: ...Dimensions marked in red were checked in a final assembly or a part from the line if it is not accessible in a final assembly Dimensions checked are within EPA guidelines Signature Date 103 of 236 ...

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Page 151: ...Sample Analysis Analysis Worksheets Tared Filter Probe and O Ring Data 151 of 236 ...

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Page 158: ...c Msas Set Calibration Certificate 371 Sample Box Dry Gas Meter Apex Automated Emissions Sampling Box Calibration Log 372 Sample Box Dry Gas Meter Apex Automated Emissions Sampling Box Calibration Log 410 Microtector Dwyer Microtector Calibration Certificate 559 Vaneometer Dwyer Vaneometer Equipment Record 592 Thermohygrometer Omega Digital Thermohygrometer Calibration Log 594 Combustion Gas Analy...

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Page 163: ...alibration Parameters Run 1 Run 2 Run 3 Reference Meter Pressure H2O Pr 0 00 0 00 0 00 DGM Pressure H2O Pd 3 00 1 70 1 00 Initial Reference Meter 534 8 524 529 6 Final Reference Meter 540 302 529 514 534 7 Initial DGM 0 0 0 Final DGM 5 505 5 593 5 22 Temp Ref Meter F Tr 85 0 82 0 81 0 Temperature DGM F Td 85 0 83 0 84 0 Time min 28 8 35 5 47 8 Net Volume Ref Meter Vr 5 502 5 514 5 100 Net Volume D...

Page 164: ...tainty of measurement is 0 4 WC This is based on the reference standard having a TAR Test Accuracy Ratio of at least 4 1 Technician signature Date 7 16 18 Reviewed by Date Range of Calibration Point WC Digital Manometer Input WC Pressure Gauge Response WC Difference Input Response Error of Full Span 0 20 Max Range 0 0 4 0 231 0 223 0 008 0 4 20 40 Max Range 0 4 0 8 0 571 0 564 0 007 0 35 40 60 Max...

Page 165: ...7 20 18 165 of 236 ...

Page 166: ...ibration Parameters Run 1 Run 2 Run 3 Reference Meter Pressure H2O Pr 0 00 0 00 0 00 DGM Pressure H2O Pd 3 00 1 30 0 80 Initial Reference Meter 540 8 547 1 627 2 Final Reference Meter 547 004 552 102 633 4 Initial DGM 0 0 0 Final DGM 6 244 5 121 6 353 Temp Ref Meter F Tr 86 0 88 0 88 0 Temperature DGM F Td 85 0 87 0 87 0 Time min 27 5 34 5 56 5 Net Volume Ref Meter Vr 6 204 5 002 6 200 Net Volume ...

Page 167: ...ainty of measurement is 0 4 WC This is based on the reference standard having a TAR Test Accuracy Ratio of at least 4 1 Technician signature Date 7 16 18 Reviewed by Date Range of Calibration Point WC Digital Manometer Input WC Pressure Gauge Response WC Difference Input Response Error of Full Span 0 20 Max Range 0 0 4 0 037 0 042 0 005 0 25 20 40 Max Range 0 4 0 8 0 512 0 509 0 003 0 15 40 60 Max...

Page 168: ...7 20 18 168 of 236 ...

Page 169: ...169 of 236 ...

Page 170: ...170 of 236 ...

Page 171: ...171 of 236 ...

Page 172: ...A N A Calibrate Prior to use OMNI in house CAI ZRE 4 Gas Analyzer OMNI 00594 CO2 O2 and dual range CO gas analyzer ZRE 4 Check X for answer 1 Complete Calibration documentation 2 Complete top half of this form 3 Attach appropriate calibration forms and save in following location omni serv Test Equipment Equipment OMNI XXXXX Equipment Name 4 Repopulate database with updated information 5 Print lami...

Page 173: ...173 of 236 ...

Page 174: ...174 of 236 ...

Page 175: ...Example Calculations 175 of 236 ...

Page 176: ...ns dscf mn Total particulate matter collected mg Cs Concentration of particulate matter in tunnel gas dry basis corrected to standard conditions g dscf ET Total particulate emissions g PR Proportional rate variation PMR Particulate emissions for test run g hr PMF Particulate emission factor for test run g dry kg of fuel burned Equations and Sample Calculations Travis Industries Medium Flushwood 2 ...

Page 177: ...nc BR dry burn rate kg hr ASTM E2780 equation 5 60 MFTAdb θ Where θ Total length of test run min Sample Calculation MBdb 8 60 kg θ 550 min 60 x 8 6032 BR 0 94 kg hr BR BR 550 Control No P SSAR 0003 Run 2 Low_10 min 177 of 236 ...

Page 178: ...atic pressure of tunnel in H20 in Hg in H20 13 6 Ms The dilution tunnel wet molecular weight Ms 28 78 assuming a dry weight of 29 lb lb mole Sample calculation 18 57 19 47 98 8 1 2 Vs 0 954 x 85 49 x 0 99 x 0 230 x 0 21 13 6 Vs 14 91 ft s The ASTM test standard mistakenly has the square root of the average delta p instead of the average of the square root of delta p The current EPA Method 2 is als...

Page 179: ...l area of dilution tunnel ft2 Tstd Standard absolute temperature 528 R Ps Absolute average gas static pressure in dilution tunnel Pbar Pg in Hg Ts avg Absolute average gas temperature in the dilution tunnel R R F 460 Pstd Standard absolute pressure 29 92 in Hg Sample calculation 0 21 13 6 98 8 460 Qsd 9781 7 dscf hr Qsd 3600 x 1 0 02 x 29 92 14 91 x 0 196 x 528 x 30 std s avg s std s ws sd P P T T...

Page 180: ...in Hg H Average pressure differential across the orifice meter in H2O Tm Absolute average dry gas meter temperature R Sample Calculation Using equation for Train 1 2 22 Vm std 17 64 x 91 255 x 0 983 x 13 6 89 9 460 Vm std 86 812 dscf Using equation for Train 2 47 93 Vm std 17 64 x 96 513 x 0 974 x 13 6 47 9 460 Vm std 109 462 dscf Using equation for ambient train 0 00 Vm std 17 64 x 0 00 x 0 x 13 ...

Page 181: ...rom filters mg mg mass of particulate matter from filter seals mg Sample Calculation Using equation for Train 1 first hour mn 0 0 5 6 0 0 mn 5 6 mg Using equation for Train 1 post first hour mn 1 6 1 4 0 0 mn 3 0 mg Train 1 aggregate mn 5 6 3 0 mn 8 6 mg Using equation for Train 2 mn 2 1 6 1 0 4 mn 8 6 mg g f p n m m m m Control No P SSAR 0003 Run 2 Low_10 min 181 of 236 ...

Page 182: ... mn Total mass of particulate matter collected in the sampling train mg Vm std Volume of gas sampled corrected to dry standard conditions dscf Sample calculation For Train 1 8 6 86 81 Cs 0 00010 g dscf For Train 2 8 6 109 46 Cs 0 00008 g dscf For Ambient Train 0 0 0 Cr 0 g dscf 0 001 x Cs 0 001 x Cr 0 001 x Cs 2 std m n s V m K C Control No P SSAR 0003 Run 2 Low_10 min 182 of 236 ...

Page 183: ...l gas flow rate dscf hr θ Total time of test run minutes Sample calculation For Train 1 ET 0 000099 0 x 9781 7 x 550 60 ET 8 88 g For Train 2 ET 0 000079 0 x 9781 7 x 550 60 ET 7 04 g Average E 7 96 g Total emission values shall not differ by more than 7 5 from the total average emissions 7 5 of the average 0 60 Train 1 difference 0 92 Train 2 difference 0 92 std r s T Q c c E Control No P SSAR 00...

Page 184: ...ge gas velocity in the dilution tunnel ft sec Tmi Absolute average dry gas meter temperature during the ith time interval o R Tm Absolute average dry gas meter temperature o R Tsi Absolute average gas temperature in the dilution tunnel during the ith time interval o R Ts Absolute average gas temperature in the dilution tunnel o R Sample calculation for the first 1 minute interval of Train 1 550 x ...

Page 185: ... hr ASTM E2780 equation 6 PMR 60 ET θ Where ET Total particulate emissions grams θ Total length of full integrated test run min Sample Calculation ET Dual train average 7 96 g θ 550 min PMR 60 x 7 96 550 PMR 0 87 g hr Control No P SSAR 0003 Run 2 Low_10 min 185 of 236 ...

Page 186: ...iculate emission factor for test run g dry kg of fuel burned ASTM E2780 equation 7 PMF ET MFTAdb Sample Calculation ET Dual train average 7 96 g MBdb 8 60 kg PMF 7 96 8 60 PMF 0 93 g kg Control No P SSAR 0003 Run 2 Low_10 min 186 of 236 ...

Page 187: ...Section 5 Labeling Owner s Manual 187 of 236 ...

Page 188: ...ppliance Clearances may be reduced by methods specified in NFPA 211 listed wall shields pipe shields or other means approved by local building or fire officials This wood heater needs periodic inspection and repair for proper operation Consult owner s manual for further information It is against federal regulations to operate this wood heater in a manner inconsistent with operating instructions in...

Page 189: ...E If this appliance is not properly installed a house fire may result For your safety follow the installation directions Contact local building or fire officials about restrictions and installation inspection requirements in your area Travis Industries Inc 12521 Harbour Reach Drive Mukilteo WA 98275 www travisproducts com Copyright 2019 T I 10 00 100 01496 4 27 2021 Listed Tested to U L 1482 ULC S...

Page 190: ...tallation and operation of your new appliance an easier and more enjoyable experience We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your appliance Important Information No other Medium Flush Wood Insert appliance has the same serial number as yours The serial number is stamped onto the label on the back of the appliance This serial number wi...

Page 191: ...the Door 17 Closing the Door 17 Bypass Operation 18 Maintaining Catalytic Burn Off 18 Catalytic Combustor Use and Cleaning 20 Inspecting Cleaning the Combustor 20 Before Starting a Fire 21 Adjusting the Burn Rate 22 Approximate Air Control Settings 22 Understanding Your Heater s Combustion System 23 Burning Your Heater 23 Blower Operation 24 Re Loading the Stove 24 Overnight Burn 24 Normal Operati...

Page 192: ...nd educate all children of the danger of a high temperature appliance Young children should be supervised when they are in the same room as the appliance Keep furniture drapes curtains wood paper and other combustibles a minimum of 36 away from the front of the appliance This appliance must be properly installed to prevent the possibility of a house fire The instructions must be strictly adhered t...

Page 193: ...s manual has important operating and maintenance instructions that you will need at a later time Always follow the instructions in this manual Do not use a grate or other device to elevate the fire off of the firebox floor Burn the fire directly on the bricks Travis Industries Inc grants no warranty implied or stated for the installation or maintenance of your appliance and assumes no responsibili...

Page 194: ...you are likely to add more wood to your insert to maintain your desired comfort level By the simple process of loading your fireplace insert with additional wood you could achieve up to a 20 higher heat output than established during EPA testing This model was tested for efficiency using method B415 1 10 and was determined to have a weighted average Higher Heating Value HHV Overall Heating Efficie...

Page 195: ...allation Check for damage to the exterior of the fireplace insert dents should be reported scratches can be fixed by applying touch up paint Check the interior of the firebox replace cracked firebrick and make sure baffle is in place The fireplace insert can be lightened by removing the firebricks and baffle pg 36 replace before operation Additional Accessories Needed for Installation Face Surroun...

Page 196: ...h extension 16 407mm US 18 458mm Canada 16 407mm US 18 458mm Canada g Hearth Width 44 7 8 1140mm 44 7 8 1140mm h Facing Width 46 7 8 1191mm 46 7 8 1191mm i Facing Height 39 991mm 39 991mm j Mantel Height 41 1 2 1055mm 41 1 2 1055mm Figure 2 Includes 2 51mm for power cord installation 1 26mm Clearance to fireplace walls is required for ZC Fireplaces This dimension is for a 1 piece panel Older 3 pie...

Page 197: ...combustible 39 991mm 39 991mm n Mantel combustible 41 5 1055mm 41 5 1055mm o Front Hearth does not include insert extension x 16 407mm US 18 458mm Canada 16 407mm US 18 458mm Canada p Side Hearth 8 204mm 8 204mm q Front of Insert 36 915mm 36 915mm x Extension Onto Hearth 0 0mm 0 0mm Figure 3 Hearth Extension Requirements Must extend 16 407mm USA or 18 458mm Canada in front of the insert and 8 204m...

Page 198: ... support the weight of the insert The stainless steel liner must be 6 diameter and extend the full height of the chimney also called a positive connection or full re line This liner must meet type HT 2100 F requirements per UL 1777 USA or ULC S635 with 0 clearance to masonry Canada The liner must be attached to the insert flue collar and to the top of the existing chimney We recommend using the li...

Page 199: ...ack edge of the insert This allows the insert to be rolled into position by lifting the front of the insert and pushing it into position see Figure 4 Figure 4 Leveling Bolt Installation MASONRY NOTE Place a metal plate below the bolts on masonry fireplaces to prevent damage to the floor brick Two leveling bolts are pre installed on the insert to allow for proper leveling within the fireplace To ac...

Page 200: ...he power cord is connected to the right side of the insert when it leaves the factory It may be re routed to the left side following the directions below Do this procedure before installing the surround panels Disconnect the molex connector and remove the power cord following the directions below Connect the power cord to the left side following the directions below ...

Page 201: ...combustor to increase efficiency and decrease emissions This increases the air resistance inside the firebox making the flue connection especially important To insure proper draft and to prevent smoke spillage during re loading it is crucial for the flue to be sealed with furnace cement If an adapter is used both joints to the liner and to the insert must be sealed Use a generous amount of firepla...

Page 202: ...lue attached Attach the brackets as shown below using the screws included in the hardware pack with the insert Make sure the brackets are flush with the front of the convection chamber 2 Attach the surround panel as shown below HINT When installing the panel route the wires through the notch on the bottom of the panel either side Face Installation There are several face options available for this ...

Page 203: ...he power cord is connected to the right side of the insert when it leaves the factory It may be re routed to the left side following the directions below Do this procedure before installing the surround panels Disconnect the Molex connector and remove the power cord following the directions below Connect the power cord to the left side following the directions below ...

Page 204: ...inutes This will cure the paint Door Gasket The door gasket can adhere to the paint on the front of the heater To prevent this carefully open and close the door a few times during the paint curing process Carbon Monoxide CO Emissions Smoke from wood heaters contain CO This gas is an indication of incomplete combustion and is detrimental to the environment and to your health The more visible the sm...

Page 205: ...The door becomes hot during use Use a glove to open the door if the handle is hot To prevent smoke from entering the room open the bypass before opening the door see following page for directions You can also open the door a small amount and let air enter the firebox Opening the Door Closing the Door ...

Page 206: ...on and making the heater more efficient When starting or re loading pull the bypass out if necessary During normal operation push the bypass in Maintaining Catalytic Burn Off This fireplace uses a catalytic combustor to increase heat transfer to the room and reduce emissions Follow the directions below to utilize the combustor to its fullest potential Keep the by pass open pulled out until the fir...

Page 207: ...e combustor After the bypass is engaged the combustor temperature should rise showing combustor operation Combustor temperatures over 500 F 260 C indicate the combustor is working and igniting unburnt fuel The combustor can also be viewed through the glass from below You will notice the combustor glowing red when the combustor is working effectively Press this ON HOLD button to view the temperatur...

Page 208: ...If your combustor temp falls below 500 f perform this test two or three times to ensure the results If your results are the same your combustor may need cleaning or replacement Note If you reload your fireplace before starting your burn test burn the new fuel load on high for at least 20 min before setting your burn rate to medium low Inspecting Cleaning the Combustor The combustor becomes very ho...

Page 209: ...TART THE FIRE DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH AS GASOLINE NAPHTHA OR ENGINE OIL Do not place such fuel within space heater installation clearances or within the space required for charging and ash removal If using a fire starter use only products specifically designed for stoves follow the manufacturer s instructions carefully HOT WHILE IN OPERATION KEEP CHILDREN CLOTHING AND FURNITUR...

Page 210: ...elow for details Approximate Air Control Settings Overnight Burn Pulled fully out Medium Burn Pushed in approx 1 2 High Burn Pushed all the way In The air control may become hot during operation use gloves or a tool to prevent burns The air control may take several minutes to influence the burn rate When making adjustments you may wish to let the stove burn for 10 minutes to gauge performance ...

Page 211: ...ks as the wood is consumed Do not block the pilot orifice Stack wood so the pilot air can burn its way up between the pieces helping your heater burn effectively throughout the low fire This will reduce the visible emissions your heater produces and increase the amount of heat you get from the wood If you are unsure how well your heater is burning look at the chimney cap to monitor visible emissio...

Page 212: ... to minimize smoke spillage while re loading the stove 1 Open the air control all the way push it in Open the bypass pull it out 2 Open the door slightly Let airflow inside the firebox stabilize before opening the doors fully 3 Load wood onto the fire Overnight Burn Follow the steps below to achieve an overnight burn 1 Move the air control to high burn and let the stove become hot burn for approxi...

Page 213: ... obtain optimum performance Selecting Wood Dry Wood is Key moisture content should be less than 25 Dry wood burns hot emits less smoke and creates less creosote Testing Wood Moisture Split wood stored in a dry area will be fully dry within a year This insures dry wood If purchasing wood for immediate use test the wood with a moisture meter Some experienced wood burners can measure wood moisture by...

Page 214: ...oducts paints or paint thinners or asphalt products 6 Materials containing asbestos 7 Construction or demolition debris 8 Railroad ties or pressure treated wood 9 Manure or animal remains 10 Salt water driftwood or other previously salt water saturated materials 11 Unseasoned wood or 12 Paper products cardboard plywood or particleboard The prohibition against burning these materials does not prohi...

Page 215: ...ct draft In these cases a small amount of smoke may enter the home Adding more piping or a draft inducing cap may help Chimney liner joints are not properly sealed at the insert connection Stove Does Not Burn Hot Enough Wood is Wet see the section Selecting Wood on page 25 for details on wood Make sure the air control is all the way open Slide the control back and forth to insure the control is no...

Page 216: ...shes wait at least two hours after the last coal has extinguished Ashes should be placed in a metal container with a tight fitting lid The closed container of ashes should be placed on a noncombustible floor or on the ground away from all combustible materials pending final disposal The ashes should be retained in the closed container until all cinders have thoroughly cooled Improperly disposed as...

Page 217: ...ards or outwards until the door catch is in the correct position Door Handle Creosote Formation and Need for Removal When wood is burned slowly it produces tar and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the relatively cool chimney flue of a slow burning fire As a result creosote residue accumulates on the flue lining When ignited ...

Page 218: ...curing open windows to ventilate Cleaning the Air Duct and Blower if applicable Use a vacuum to clean the air ducts channels This prevents dust from burning and creating odors The blower should be vacuumed every year to remove any buildup of dust lint etc Firebrick and Baffle Inspection Use the illustration on page 33 as a reference for checking the following items Make sure the appliance is cool ...

Page 219: ...rush attachment to clean the catalytic combustor 1 With the stove fully cooled insert the ash vacuum nozzle into the area directly above the door opening 2 Carefully place the brush surface of the nozzle over the catalytic combustor openings and remove any ash or debris Take care to prevent damage to the catalytic combustor the surface is fragile ...

Page 220: ...ss clips directly The glass gasket and glass clip gaskets insulate the glass to prevent cracking Do not over tighten the glass clips Use only 5mm thick neo ceramic glass Lay the glass gasket in the door frame cut off excess gasket Place the glass on the gasket Secure the glass clips to hold the glass in place make sure the glass clip gaskets are in place Replacing the Door Gasket The door gasket i...

Page 221: ...ake sure to unplug the appliance prior to conducting service ID Description Qty Part ID Description Qty Part 1 Left Blower 1 228 10069 2 Right Blower 1 228 10070 3 4 Blower Grommets w Spacers 1 93005017 4 Rheostat w Nut Washer 1 250 00302 5 Rheostat Knob 1 250 00369 6 Power Cord 1 250 00316 7 Thermodisk 1 228 30050 ...

Page 222: ...ealer You can visually check the condition of your combustor by opening the door and looking above the baffle with a flashlight If there is visible ash accumulation on the surface of your combustor it should be cleaned off with a soft bristled brush If there is visible creosote buildup tar substance on the combustor burn your stove on high and the creosote should burn off If the creosote does not ...

Page 223: ...Travis Industries 4 27 2021 1496 Med Flush Wood Insert Air Tube Removal Replacement Use penetrating oil WD 40 or similar on the bolts before removing them Let the oil soak in for several minutes before attempting to remove the bolts ...

Page 224: ...4 5 x 2 34 2 251 00067 2 Brick Cut 9 x 2 75 2 251 00068 3 Brick Cut 8 x 3 5 x 2 125 2 251 00066 4 Brick Cut 9 x 3 5 2 251 00015 F Brick Full Size 9 x 4 5 10 251 00000 Do not pry the brick they chip and crack easily Remove the floor bricks first The side bricks are pinned in place by the floor firebrick Clean the firebox prior to replacing the brick Refer to the section Baffle Removal on page 34 fo...

Page 225: ...edestal Blower Re Installation Allowance In cases where heater must be removed from home for repairs a partial cost of re installation is covered pre authorization required One Way Freight Allowance One way freight allowance on pre authorized repair done at factory is covered Exclusions Paint Gasketing Years 3 THROUGH 5 COVERAGE PARTS LABOR Firebox Assembly Firebox Baffle Supports Air Tubes Air Ch...

Page 226: ...ce or the use of fuel other than that for which the appliance is configured use cord wood only 14 Damage to brass or plated surfaces caused by fingerprints scratches melted items or other external sources left on the surfaces from the use of abrasive cleaners is not covered in this warranty Damage to the surfaces from over firing operation where the steel may glow red is not covered in this warran...

Page 227: ...Listing Information 39 Travis Industries 4 27 2021 1496 Med Flush Wood Insert Listing Label ...

Page 228: ... Firebrick and Baffle Inspection 30 Fireplace Altered Tag 8 Fireplace Requirements 8 Flue Installation 13 Hearth Extension Requirements 9 Heating Specifications 6 Hints for Burning 25 Important Information 2 Insert Placement Requirements 9 Insert Rollers 11 Installation Options 6 Introduction 2 Listing Label 39 Monthly Maintenance while appliance is in use 29 Normal Operating Sounds 24 Opening the...

Page 229: ...Appendix A Alt 125 E3053 Letter ...

Page 230: ...ted approval to use the procedures and specifications found in ASTM Method E3053 17 a cord wood test method titled Standard Test Method for Determining Particulate Matter Emissions from Wood Heaters using Cordwood Test Fuel in conjunction with ASTM E2515 1 l and Canadian Standards Administration CSA Method CSA B415 1 10 which are specified in 40 CFR 60 534 We understand that Hearthstone is also re...

Page 231: ...owed 1 The filter temperature must be maintained between 80 and 90 degrees F during testing 2 Filters must be weighed in pairs to reduce weighing error propagation see ASTM 2515 11 Section 10 2 1 Analytical Procedure 3 Sample filters must be Pall TX 40 or equivalent Teflon coated glass fiber and of 47 mm 90 mm 100 mm or 110 mm in diameter 4 Only one point is allowed outside the 10 percent proporti...

Page 232: ...estions regarding this approval please contact Michael Toney of my staff at 919 541 5247 or toney mike epa gov cc Amanda Aldridge EPA OAQPS OID Adam Baumgart Getz EPA OAQPS OID Rafael Sanchez EPA OECA Michael Toney EPA OAQPS AQAD ...

Page 233: ...Appendix B Design Change Request ...

Page 234: ......

Page 235: ...Travis Industries Inc Model Medium Flush wood Hybrid Fyre Insert Report Number 0028WN118E OMNI Test Laboratories Inc Appendix C Revision History ...

Page 236: ...0028WN118E Edition 002 Bruce Davis Preface Report revision date added to cover table of content revised 1 Firebox volume corrected to 2 03 cubic feet Type of fuel used Ambient filter discussion B415 1 example calculation discussion added to sampling procedure Negative filter discussion added to individual run summary 2 Explanation of missing photo added to page 14 3 Conditioning data added to page...

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