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Travis Industries DVL EF II, Owner'S Manual

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DVL Insert EF II Owner's Manual

 

 

Featuring the

 

 

Burner

 

 

•

 

Direct Vent Fireplace Insert 

•

 

Masonry or Factory Built (Metal) Wood-Burning Fireplace 

 

WARNING:  If the information in these instructions is not followed exactly, a fire or 

explosion may result causing property damage, personal injury or loss of life. 

-  Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this 

or any other appliance. 

WHAT TO DO IF YOU SMELL GAS 

•  Do not try to light any appliance. 
•  Do not touch any electrical switch; do not use any phone in your building. 
•  Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's 

instructions. 

•  If you cannot reach your gas supplier, call the fire department. 
-  Installation and service must be performed by an authorized person, service agency or 

the gas supplier. 

This appliance is only for use with the type(s) of gas indicated on the rating plate.  A conversion kit is 
supplied with the appliance. 

 

Installer

: 

After installation give this manual to the home-owner 
and explain operation of this heater. 

©

 Copyright 2008, T.I.      $10.00     100-01201_000      4040808

 

Dragon Wholesaling Pty Ltd 

Unit 2, 14-16 Lexington Drive, Norwest

NSW. Australia 2153

 

Summary of Contents for DVL EF II

Page 1: ...ch any electrical switch do not use any phone in your building Immediately call gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by an authorized person service agency or the gas supplier This appliance is only for use with the type s of gas indicated on the rating p...

Page 2: ... an easier and more enjoyable experience We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your heater Important Information No other DVL Insert has the same serial number as yours The serial number is below and to the left of the gas control valve This serial number will be needed in case you require service of any type Model DVL Insert EF II S...

Page 3: ...emoval and Installation 16 Installation Without Surround Panels 18 Surround Panel Installation 18 Installation of the On Off Switch and Rheostat 19 Electrical Connection 19 Finalizing the Installation Glass Frame Removal and Installation 20 Log Set Installation 22 Steps for Finalizing the Installation 24 Pilot Flame Inspection 24 Air Shutter Adjustment 25 Operation Before You Begin 27 Location of ...

Page 4: ... void the warranty and safety listing and may cause an extreme safety hazard Direct questions about the type of fuel used to your dealer Check the label and flame adjust knob on the gas control valve Ok Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area Notify your insurance company of this heater as wel...

Page 5: ... pilot flame must contact the thermopile and thermocouple see the illustration to the left If it does not turn the gas control valve to OFF and call your dealer This unit is not for use with solid fuel Do not place anything inside the firebox except the included fiber logs If the fiber logs become damaged replace with Travis Industries log set This Manual Do not throw this manual away This manual ...

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Page 7: ... divided into sections All requirements must be met simultaneously The order of installation is not rigid the authorized person should follow the procedure best suited for the installation Packing List Top Convection Deflector with screws LPG Conversion Kit Log Set Glass Latch Key to un latch glass frame Fireplace Altered tag attach to the fireplace FPX Face Brackets see pg 11 for details Addition...

Page 8: ...rior to installation This heater may be placed in a bedroom Please be aware of the large amount of heat this appliance produces when determining a location The DVL inserts 368mm into the fireplace Min 800mm additional space may be required for gas line installation For tight fits under 711mm you may remove the manifold See the section Removing the Manifold See Leveling Bolts for details on levelin...

Page 9: ......

Page 10: ...mm 305mm 35mm l k x n m The non combustible top facing must extend 25mm above the top of the surround panels Measured from the base of the insert y Mantel Clearances The maximum mantel depth is 305 mm at 1000 mm vertical height For mantel sizes over 305 mm the vertical height must be raised to the equivalent length of the extended mantel depth as reference from the MIN value 305 mm NOTE The combus...

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Page 14: ...d to improper combustion which can create a safety hazard Consult your dealer or installer if you suspect an improperly adjusted air shutter Vent Installation Inlet 76mm 3 Exhaust 102mm 4 Inlet Exhaust Termination Cap Simpson Part 991 168mm 6 5 8 to 76mm 3 102mm 4 Co Linear Adapter Travis Part 98900124 76mm 3 dia Gas Liner 102mm 4 dia Gas Liner Use hose clamps to secure the vent Alternative Method...

Page 15: ...0 01201_000 Vent Configuration Direct Vent Cap part 991 168 mm 6 5 8 to 76 mm 3 102 mm 4 Co linear Adapter Flashing Travis part 98900124 Inlet 76 mm 3 diameter Exhaust 102 mm 4 diameter Recommended block off plate non combustible Prevents odors from chimney entering the room ...

Page 16: ...2 Remove the vent connector and attach it to the flex vent see the instructions on the following page NOTE be careful of the anti seize on the connector it will stain clothing etc 3 Pull on the flex vent until the vent connector is at the same height as the insert Temporarily attach the flex vent to the top of the chimney leave extra slack 4 Slide the insert into place guiding the vent connector i...

Page 17: ...tion Attach the flex vent to the vent connector Slide the insert into place lining up these guides with the edges of the vent connector Push the vent connector rod in lift slightly and line it up so the tabs on the end of the rod engage the hooks on the vent connector Pull on the vent connector rod until the vent connector snaps into place Slide the vent connector rod in to conceal it WARNING The ...

Page 18: ......

Page 19: ...e is on top Press the switch into the rectangular hole until it locks into place WARNING Make sure the heater is unpluged before installing the rheostat Upper Right of Trim preferred Remove the knob and nut from the rheostat Insert the shaft on the rheostat through the circular hole on the surround panel or control panel Secure with the nut Replace the knob Make sure the wires do not contact the b...

Page 20: ...two below the glass follow the directions shown to the right a Glass Frame Lift the glass frame up and pull it forward to remove NOTE You may need to lift the glass frame while re attaching b Re Attaching the Glass Frame a Hang the glass frame on the firebox b While holding in place attach the upper latches follow the instructions to the right in reverse c Lift the glass frame slightly and attach ...

Page 21: ... latch is turned 1 8 turn when disengaged from the unit Follow the directions below to re install the latch if it comes loose Glass Hold the latch at an angle and insert it into the slot on the glass frame Note how the washer fits in front of the flange on the glass frame You will need to push slightly to get the latch to insert Once fully inserted turn the latch until it is is level Latch ...

Page 22: ......

Page 23: ... place them over any exposed screws or metal to create a desirable effect Do not place kibbles directly over the burner holes Installing the Rock Wool The rock wool comes in one clump Tear off dime sized clumps and flatten Then pull on the wool to create gauze like pieces Place them near some of the burner holes The wool glows best when very thin and porous NOTE We recommend using very little rock...

Page 24: ...rior to starting the appliance Start the pilot Start the main burner Leak test all gas joints again 4 Check the pilot flame following the directions below Pilot Flame Inspection The pilot flame should look like the illustration below Adjust the pilot flame if necessary Standard Screwdriver The pilot flame must contact the thermocouple and thermopile see the illustration below Adjust the pilot up o...

Page 25: ...op If the flames are over 14 tall or sooty on the ends open the air shutter Not Enough Air If the flames are all blue and short close the air shutter Too Much Air NOTE The logs must be installed correctly to monitor the flame while adjusting the air shutter Move the controls left or right until the flame looks correct The rear air shutter affects the rear portion of the burner the front air shutte...

Page 26: ...lames Flickering short flames indicate excessive draft move air shutter to a higher position Warning If the vent configuration is installed incorrectly the vent may cause the flames inside the heater to lift or ghost a dangerous situation Inspect the flames after installation to insure proper performance If the vent configuration is correct yet the flames are lifting or ghosting shut off gas to th...

Page 27: ...is located either on the upper right of the surround panels or behind the access panel PIlot Igniter is located under this plate It can only be accessed with the glass removed Blower Knob This knob controls the speed of the internal convection blower that pushes the heated air into the room On Off Switch This control is used to turn the heater on and off Pilot Igniter The pilot igniter is used onl...

Page 28: ...t may have accumulated inside the firebox escape If you smell leaking gas follow the directions on the cover IF YOU SMELL GAS c Turn the gas control knob to the PILOT position and press the knob in this will allow gas to flow to the pilot light Press the button on the pilot igniter repeatedly until you see the pilot light WARNING If the pilot does not light after 15 seconds release the knob and ca...

Page 29: ...ON Use this switch to turn the main burner on and off manually After the pilot has been started See the instructions included with the remote for details on operation For systems with wall thermostats use this switch to control the temperature right is hotter left cooler Some systems require the on off switch to be on See the instructions included with the remote for changing the battery Do not pl...

Page 30: ...ing sound This is the valve opening up and shutting down Blower Snap Disk This part can produce a clicking sound as it turns the blower on and off The appliance will creak with change of temperature Pilot Flame The pilot flame which remains on makes a very slight whisper sound Blower This heater uses a blower to push heated air into the room You will hear the sound of air movement that increases a...

Page 31: ...djustment Contact your dealer 4 Clean the burner especially the burner holes and inspect the following Make sure the burner is not warped cracked or damaged Check the firebox and area around the pilot to make sure there is no warping or damage If any problem is found discontinue use and contact your dealer for service Check the burner holes Make sure the burner is not warped or damaged Check the w...

Page 32: ...is turned Off One of the two remote control batteries is dead See Starting the Pilot Light See Starting the Pilot Light Turn the ON OFF switch to ON Use the remote closer to the heater See the remote control instructions See the remote control instructions Thermostat Does Not Work The pilot light has gone out The gas control valve is turned to PILOT or OFF The ON OFF switch is turned to OFF The th...

Page 33: ...ed on and off using the electricity generated by the thermopile The ON OFF switch remote control or thermostat control the circuit to the main burner ON OFF MAIN BURNER TI M ER CL O CK Cr e at e ed By Sco tt B le ak ne y What Prevents Gas Buildup This appliance utilizes a high technology gas valve in conjunction with a pilot flame to ensure no gas builds up inside the firebox The thermocouple next...

Page 34: ... Y DVL DVS 226 42027 PIEZO IGNITER ALL GAS UNITS 100 05110 CONTROL ASS Y DVL 05 DVS 06 228 30060 PILOT ASS Y NG S I T 100 05403 CONV PARTS LPG 225 10321 PILOT BRACKET DVL INS 05 210 05771 CORD RESTRAINER 100 00112 PILT BRKT S ASS Y DVL INS 05 226 44019 FACE BRKT PACK DVL INS 2005 225 20054 PIPE ADAPTER 76 mm FLARE x 76M 100 05113 FLEX PIPE 76 mm od x 12 BLK 100 05115 POWER CORD w MOLEX CONNECTOR 1...

Page 35: ...Safety Label 35 Travis Industries 4040808 100 01201_000 Safety Label The safety listing label is attached to the operating tag chained to the heater near the gas control valve A copy is shown below ...

Page 36: ...lift the burner from below WARNING The burner is fragile handle it with care NOTE Make sure the burner is fully seated When in place the pilot flame must align directly above the burner holes c Pull the burner forward out of the firebox Slide the air shutters all the way to the right before installing the burner Make sure the mixing tubes slide onto the orifices Make sure the bolt head on the bott...

Page 37: ......

Page 38: ...and discard the regulator diaphram spring and center post a b Slotted Screwdriver or T 20 Torx Install the LP regulator Use the screws included with the LP regulator Tighten to approximately 25 Lbs torque c Slotted Screwdriver or T 20 Torx 8 Make the gas line connection bleed the gas line if applicable start the heater and thoroughly leak test all gas connections and the gas control valve Check th...

Page 39: ...Optional Equipment for authorized personnel only 39 Travis Industries 4040808 100 01201_000 ...

Page 40: ... Label 35 Location of Controls 27 Log Set Installation 22 LPG Conversion Instructions 36 Maintaining Your Heater s Appearance 31 Mantel Clearances 10 Normal Operating Odors 30 Normal Operating Sounds 30 Odors see Normal Operating Odors 30 On Off Operation 29 Order of Installation 7 Packing List 7 Panels 18 Pilot Flame Starting 28 Pilot Flame Inspection 24 LPG Conversion Instructions 36 Replacement...

Page 41: ...ospheres contaminated by chlorine fluorine or other damaging chemicals b The unit is subject to submersion in water or prolonged periods of dampness or condensation c Any damage to the unit combustion chamber heat exchanger or other components due to water or weather damage which is the result of but not limited to improper chimney venting installation 7 Exclusions to this 7 Year Warranty include ...

Page 42: ...ed inside the firebox Attach the baffle before installing the insert Baffle Installation 1 Remove the glass 2 Remove the two screws directly above the firebox opening see the illustration below 3 Place the baffle inside the firebox so the bend on the back of the baffle inserts into the joggle clip 4 Replace the two screws to secure the front of the baffle Joggle Clip Baffle ...

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