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ZC Kit – Large Pellet Insert

(99200149)

Page 8 of 8

10/9/06

© Travis Industries, Inc.

Insert Preparation and Placement

 

Place the extending hopper into its highest position (see the manual for details).  This increases the pellet

capacity of the heater.

 

Install the surround panels onto the insert and slide it into place.  The surround panels must maintain a

3/8” gap from the enclosure opening (the stand-offs on the surround panels provide the 3/8” spacing).

 

After the insert is in place, attach the vent starter section to the insert (it is attached with a latch – make

sure the gasket is correctly positioned).

 

The leveling bolts may be used to level the insert.

 

We recommend the use of the Insert Wiring Kit when installing this kit (SKU 97200315).  This kit allows

for the power cord to be hard-wired behind the walls, eliminating the need for a visible power cord.

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Wall Thimble (note 3” clearance between 

vent and combustibles)

12” 

Minimum

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Enclosure Height 

(measure from top of 

floor protection)

House Shield 

(prevents soot discoloration) 

HIGHLY RECOMMENDED

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Floor Protection

Rear Vent Shield (used only on inserts 

venting directly to the rear - note how it is 

slid back until it contacts the wall thimble)

Vent Latch (used to connect and 

disconnect the vent )

Vent Clearances (make sure 

all vent maintains 3” clearance 

to any combustible)

Outside Air 

Connection

(recommended)

Summary of Contents for 99200149

Page 1: ...s is met refer the directions included with the thimble for additional details Remove the starter collar from the pellet heater and install it onto the elbow seal with silicone Determine the correct length for the horizontal section of vent the center of the starter collar is 11 25 behind the enclosure opening and attach it to the elbow seal with silicone Place this flue section aside until after ...

Page 2: ...ough ceilings make sure to maintain 3 clearance to any combustibles No more than 180 of elbows two 90 elbows one 90 and two 45 elbows etc Pellet vent connections must be sealed airtight with 500 F RTV silicone and screwed together with at least three sheet metal screws Seal each vent section including adapters elbows etc by injecting a liberal amount of 500 F RTV silicone into the gap between sect...

Page 3: ...terminations require 24 H G A D F NOTE Measure clearances to the nearest edge of the exhaust hood A E B C F X A Minimum 4 clearance below or beside any door or window that opens B Minimum 1 clearance above any door or window that opens C Minimum 2 clearance from any adjacent building D Minimum 7 clearance above any grade when adjacent to public walkways NOTE Vent may not terminate in covered walkw...

Page 4: ...rround panels are 32 tall When determining depth include the facing material drywall tile etc see the illustration below When venting vertically there is no maximum depth Width Depth Height When determining the position of the insert consider the position of the framing behind the insert relative to the vent see the illustration below When determining the depth include the facing material drywall ...

Page 5: ...ill need to raise the insert and enclosure height the equivalent amount The leveling bolts may be used on the insert for adjustments AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA 45 Min width of surround panels 18 Min Floor Protection AA AA AA AA AAAA...

Page 6: ... top vent applications A A A A Use the included screws to secure the zc can sides and top to the zc can rear panel Rear Vent Shield not required for top vent applications A A A AAA AAA AAA AAA A A A A knock out is provided on the rear panel for rear vent applications Bend the mounting flange as shown AA AA AA AA A A AA AA A A AA AA A AAAAAAA AAAAAAA AAAAAAA Bend the top stand off as shown and secu...

Page 7: ...AAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAA AAAA...

Page 8: ...d the use of the Insert Wiring Kit when installing this kit SKU 97200315 This kit allows for the power cord to be hard wired behind the walls eliminating the need for a visible power cord A AAAAA AAAAA AAAAA AAAAA AAAAA AAAAA AAAAA AAAAA AAAAAAA AA AA AA Wall Thimble note 3 clearance between vent and combustibles 12 Minimum A A A A A A A A A A A A AAAAAAAAAAAAAAA A A A A A A A A A A A Enclosure He...

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