TransTank DieselPatrol Operator'S Handbook Manual Download Page 1

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Operator’s HandBook

DieselPatrol

™

w w w . t t i . c o m . a u

Manufacturer of

“The Safest Tanks in Motion”

Summary of Contents for DieselPatrol

Page 1: ...Operator s HandBook DieselPatrol w w w t t i c o m a u Manufacturer of The Safest Tanks in Motion ...

Page 2: ...Driving Stability 9 Operating Instructions 9 Before First Use 9 Filling the Tank 10 Operation electric pump 11 Operation petrol engine powered pump 11 Risk Assessment 14 Maintenance 15 Periodic Checks 15 Maintenance Schedule 15 Trouble Shooting 18 Warranty 19 Warranty Policy 19 What this Warranty Does Not Cover 19 How to Obtain Service Under this Warranty 19 Warranty Limitations 19 ...

Page 3: ...atrol tanks are rotationally moulded from quality polyethylene purpose designed and manufactured to high standards The DieselPatrol is a trailer mounted tank diesel fuel dispensing system designed to deliver and refuel your equipment in the field The DieselPatrol unit is supplied complete tested and ready to go TTi recommends that only diesel be used in the DieselPatrol unit TTi warrants that the ...

Page 4: ...ority A WARNING highlights an essential operating or maintenance procedure practice condition or statement which if not strictly observed could result in injury or death of personnel or long term health hazards A CAUTION highlights an essential operating or maintenance procedure practice condition or statement which if not observed could result in damage or destruction of equipment NOTE highlights...

Page 5: ...icle is suitable for the loaded mass of the DieselPatrol Refer to the vehicle s operator manual for safe working loads and relevant safety instructions Do not exceed the carrying and braking capacity as specified by the vehicle manufacturer As a guide one litre of diesel weighs approximately 0 85 kilograms kg therefore a full 800 litre DieselPatrol trailer unit will weigh in excess of 1 000kg 9 En...

Page 6: ...sia wheels with 6 stud pattern Standard Equipment LiquidLocker Baffle Safety System Piusi 45L min 12V electric pump DieslPatrol14 Italian Fluid 60L min 12V electric pump DieselPatrol15 6m 19mm diesel hose with auto shut off dispensing nozzle Large 455mm lid opening with incorporated lockable filler cap and inlet filter Options Electric brakes with trailer mounted battery box EquipCo 80L min 12V el...

Page 7: ...al moulding process there may be a small variance in the overall dimensions of the tank therefore calibration markings should be used as a guide only An earth cable is fitted to the lid of the tank and connected to the steel trailer The lid of the tank incorporates an integral lockable filler cap with an inlet filter Mounted to the top of the tank is a breather to prevent damage to the tank struct...

Page 8: ...optional cartridge filter can be mounted on the tank s discharge line prior to entering the pump Battery With optional electric brakes installed on the DieselPatrol trailer a dedicated 12 volt battery for the brake unit is mounted at the front of the trailer housed in a battery box Pump Power Supply Power to the 12V electric pump is supplied by the tow vehicle via the Anderson plug mounted on the ...

Page 9: ...rd at the back of this handbook Store this handbook along with the Tank Quality Check Form and pump unit s manual in the provided leather pouch in a safe and easily accessible place for future reference WARNING The operator must fully understand all aspects of this handbook Do not operate the DieselPatrol if you are unfamiliar with its operation until you have read this handbook Read and thoroughl...

Page 10: ... the Honda manual supplied with your DieselPatrol unit Fill the DieselPatrol s tank with diesel refer to the Filling the Tank procedure below Filling the Tank The DieselPatrol tank is filled as follows CAUTION The DieselPatrol unit is designed for diesel fuel use only It must not be used for chemicals or petrol Position the DieselPatrol near the diesel fuel supply point Unscrew the filler cap from...

Page 11: ...e DieselPatrol s filler cap Figure 4 Tank Filling Operation Operation electric pump The DieselPatrol fitted with the standard electric pump is started as follows refer to Figure 5 Park the DieselPatrol and tow vehicle near the equipment to be refueled Open the ball valve on the tank s discharge line Remove the DieselPatrol s hose and nozzle from it s stowed psoition then insert the nozzle into the...

Page 12: ... minutes of continuous use whichever comes first press the pump s control switch to OFF Return the hose and nozzle to its stowed position retracting the hose onto the optional hose reel if fitted Figure 5 Transfer Operation Electric Pump Operation petrol engine powered pump The DieselPatrol s petrol pump engine is started as follows Park the DieselPatrol and tow vehicle near the equipment to be re...

Page 13: ...mp and bypass back into the tank Set the throttle lever to idle for cold starting If restarting a warm engine the throttle can be left at normal engine operating speed Turn the power switch to ON Pull the recoil starter handle until the engine starts then back off the choke lever to OFF Once the engine is warmed up adjust the throttle to increase the engine speed to normal operating revs With the ...

Page 14: ...rations Manual handling slips trips or falls petrol diesel fumes Low Wear PPE for petrol diesel fumes Follow safe manual handling techniques don t lift on your own if 20kg bend knees keep back straight Fill diesel tank As above diesel fume drift diesel spillage emission of vapours or flammability weather untrained visitors tank used for non diesel products High As above Wear hearing protection if ...

Page 15: ...e any safety labels if they are damaged or illegible Check all hoses fasteners and fittings are firmly secured tighten if necessary Unwind the hose from the optionally fitted hose reel fully to check that hose is in good order Pressurise the line and check operation of the dispensing nozzle including auto shut off function Rewind the hose onto the reel ensuring it retracts all the way For the opti...

Page 16: ...ry Weekly tasks The following tasks are to be undertaken each week or 10 operating hours whichever occurs first Task Date Signed 1 All Daily tasks 2 Remove and clean the optional engine s air filter 3 Check engine oil level top up as required Monthly tasks The following tasks are to be undertaken each month or 20 operating hours whichever occurs first Task Date Signed 1 All Daily and Weekly tasks ...

Page 17: ...rst Task Date Signed 1 All Daily Weekly Monthly and 3 Monthly tasks 2 Change optional engine oil and filter if fitted 3 Inspect optional engine s spark plug 4 Check tension on axle U bolts and suspension components 5 Lubricate grease nipples on suspension shackles and trailer hitch 6 Check optional cartridge filter Replace if flow is less than 12L min Twelve Monthly tasks The following tasks are t...

Page 18: ...ooting table provides guidance to identify and rectify the problem Problem Possible cause Remedy Pump will not feed diesel Ball valve closed on tank discharge line Open ball valve Engine will not crank optional petrol engine Melted fusible link circuit breaker Replace fusible link breaker Loose Connections Clean and tighten connections Faulty Ignition Switch Check switch operation replace as neede...

Page 19: ...or making service calls clean up time and transport charges The use of non genuine parts on equipment supplied by TTi This will automatically negate any warranty How to Obtain Service Under this Warranty Warranty service can be arranged by contacting your dealer or by contacting TTi directly on 1800 816 277 Proof of warranty registration and date of purchase may be required to verify warranty cove...

Page 20: ...ti com au 1800 816 277 sales tti com au PO Box 137 Nathalia VIC 3638 Murray Valley Hwy Nathalia VIC 3638 Proudly Built By Signature Date Signature Date Quality Checked By Scan to view our PDF Handbook online ...

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