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5

Product HandBook

DieselPatrol

General Safety Instructions 

1.  This unit is designed and manufactured solely for the purpose of carrying and pumping diesel fuel for 

refueling duties.  Under no circumstances should it be used for any other purpose.  It must never be used 
for transporting petrol or chemicals.

2.  Only authorised and trained personnel are to operate this equipment.  Operators must have read and 

fully understood this manual before operating the DieselPatrol unit.

3.  Do not operate this equipment while under the influence of alcohol or any drugs that could impair your 

capabilities in any way.

4.  Personal Protection Equipment (PPE) must be worn when refuelling or operating the pump on the 

DieselPatrol.  Exposure to excessive noise over an extended period can cause impairment or loss of 
hearing.

5.  Avoid diesel or unleaded petrol contact with skin and eyes, and avoid breathing vapours or mists.  Refer 

to the relevant Safety Data Sheet (SDS).

6.  Any spillage of fuel while refilling the pump engine’s tank should be immediately cleaned up and the 

materials used in the clean-up disposed of safely and in accordance with relevant regulations applying 
to the safe use, storage and disposal of fuel.

7.  Disconnect the battery, if fitted, before conducting any electrical maintenance work.

8.  Ensure the capacity of the vehicle is suitable for the loaded mass of the DieselPatrol. Refer to the 

vehicle’s operator manual for safe working loads and relevant safety instructions.  Do not exceed the 
carrying and braking capacity as specified by the vehicle manufacturer.  As a guide, one litre of diesel 
weighs approximately 0.85 kilograms (kg), therefore a full 800 litre DieselPatrol trailer unit will weigh in 
excess of 1,000kg.

9.  Ensure the tow vehicle is equipped with a 7-pin plug, with the AUX pin wired for 12-volt power.  This pin 

connects to the brake safety unit (for the braked trailer option).

10.  The DieselPatrol must never be left unattended while being filled with diesel.

11.  Do not operate the pump when there is no diesel in the tank.

12.  Do not disconnect any hoses, nozzles or filters while the equipment is operating. Disconnecting any 

components while under pressure may result in uncontrolled diesel discharge which may be hazardous.

13.  Care should be taken at all times, particularly when operating on rough or steep terrain. Drivers should 

be aware of fluid surge affecting the centre of gravity.

14.  The DieselPatrol has safety labels affixed to various locations on the unit.  These labels should be kept 

clean and legible, and replaced if damaged.

15.  The tanks is a confined space.  Ensure compliance with AS 2865: 2001 Safe Working in a Confined 

Space Guidelines and relevant state legislation.

16.  Any unauthorised modifications to this equipment may affect its function and create a serious safety 

risk.  Any unauthorised modifications will void any warranty on the unit.

Summary of Contents for DieselPatrol

Page 1: ...Operator s HandBook DieselPatrol w w w t t i c o m a u Manufacturer of The Safest Tanks in Motion ...

Page 2: ...Driving Stability 9 Operating Instructions 9 Before First Use 9 Filling the Tank 10 Operation electric pump 11 Operation petrol engine powered pump 11 Risk Assessment 14 Maintenance 15 Periodic Checks 15 Maintenance Schedule 15 Trouble Shooting 18 Warranty 19 Warranty Policy 19 What this Warranty Does Not Cover 19 How to Obtain Service Under this Warranty 19 Warranty Limitations 19 ...

Page 3: ...atrol tanks are rotationally moulded from quality polyethylene purpose designed and manufactured to high standards The DieselPatrol is a trailer mounted tank diesel fuel dispensing system designed to deliver and refuel your equipment in the field The DieselPatrol unit is supplied complete tested and ready to go TTi recommends that only diesel be used in the DieselPatrol unit TTi warrants that the ...

Page 4: ...ority A WARNING highlights an essential operating or maintenance procedure practice condition or statement which if not strictly observed could result in injury or death of personnel or long term health hazards A CAUTION highlights an essential operating or maintenance procedure practice condition or statement which if not observed could result in damage or destruction of equipment NOTE highlights...

Page 5: ...icle is suitable for the loaded mass of the DieselPatrol Refer to the vehicle s operator manual for safe working loads and relevant safety instructions Do not exceed the carrying and braking capacity as specified by the vehicle manufacturer As a guide one litre of diesel weighs approximately 0 85 kilograms kg therefore a full 800 litre DieselPatrol trailer unit will weigh in excess of 1 000kg 9 En...

Page 6: ...sia wheels with 6 stud pattern Standard Equipment LiquidLocker Baffle Safety System Piusi 45L min 12V electric pump DieslPatrol14 Italian Fluid 60L min 12V electric pump DieselPatrol15 6m 19mm diesel hose with auto shut off dispensing nozzle Large 455mm lid opening with incorporated lockable filler cap and inlet filter Options Electric brakes with trailer mounted battery box EquipCo 80L min 12V el...

Page 7: ...al moulding process there may be a small variance in the overall dimensions of the tank therefore calibration markings should be used as a guide only An earth cable is fitted to the lid of the tank and connected to the steel trailer The lid of the tank incorporates an integral lockable filler cap with an inlet filter Mounted to the top of the tank is a breather to prevent damage to the tank struct...

Page 8: ...optional cartridge filter can be mounted on the tank s discharge line prior to entering the pump Battery With optional electric brakes installed on the DieselPatrol trailer a dedicated 12 volt battery for the brake unit is mounted at the front of the trailer housed in a battery box Pump Power Supply Power to the 12V electric pump is supplied by the tow vehicle via the Anderson plug mounted on the ...

Page 9: ...rd at the back of this handbook Store this handbook along with the Tank Quality Check Form and pump unit s manual in the provided leather pouch in a safe and easily accessible place for future reference WARNING The operator must fully understand all aspects of this handbook Do not operate the DieselPatrol if you are unfamiliar with its operation until you have read this handbook Read and thoroughl...

Page 10: ... the Honda manual supplied with your DieselPatrol unit Fill the DieselPatrol s tank with diesel refer to the Filling the Tank procedure below Filling the Tank The DieselPatrol tank is filled as follows CAUTION The DieselPatrol unit is designed for diesel fuel use only It must not be used for chemicals or petrol Position the DieselPatrol near the diesel fuel supply point Unscrew the filler cap from...

Page 11: ...e DieselPatrol s filler cap Figure 4 Tank Filling Operation Operation electric pump The DieselPatrol fitted with the standard electric pump is started as follows refer to Figure 5 Park the DieselPatrol and tow vehicle near the equipment to be refueled Open the ball valve on the tank s discharge line Remove the DieselPatrol s hose and nozzle from it s stowed psoition then insert the nozzle into the...

Page 12: ... minutes of continuous use whichever comes first press the pump s control switch to OFF Return the hose and nozzle to its stowed position retracting the hose onto the optional hose reel if fitted Figure 5 Transfer Operation Electric Pump Operation petrol engine powered pump The DieselPatrol s petrol pump engine is started as follows Park the DieselPatrol and tow vehicle near the equipment to be re...

Page 13: ...mp and bypass back into the tank Set the throttle lever to idle for cold starting If restarting a warm engine the throttle can be left at normal engine operating speed Turn the power switch to ON Pull the recoil starter handle until the engine starts then back off the choke lever to OFF Once the engine is warmed up adjust the throttle to increase the engine speed to normal operating revs With the ...

Page 14: ...rations Manual handling slips trips or falls petrol diesel fumes Low Wear PPE for petrol diesel fumes Follow safe manual handling techniques don t lift on your own if 20kg bend knees keep back straight Fill diesel tank As above diesel fume drift diesel spillage emission of vapours or flammability weather untrained visitors tank used for non diesel products High As above Wear hearing protection if ...

Page 15: ...e any safety labels if they are damaged or illegible Check all hoses fasteners and fittings are firmly secured tighten if necessary Unwind the hose from the optionally fitted hose reel fully to check that hose is in good order Pressurise the line and check operation of the dispensing nozzle including auto shut off function Rewind the hose onto the reel ensuring it retracts all the way For the opti...

Page 16: ...ry Weekly tasks The following tasks are to be undertaken each week or 10 operating hours whichever occurs first Task Date Signed 1 All Daily tasks 2 Remove and clean the optional engine s air filter 3 Check engine oil level top up as required Monthly tasks The following tasks are to be undertaken each month or 20 operating hours whichever occurs first Task Date Signed 1 All Daily and Weekly tasks ...

Page 17: ...rst Task Date Signed 1 All Daily Weekly Monthly and 3 Monthly tasks 2 Change optional engine oil and filter if fitted 3 Inspect optional engine s spark plug 4 Check tension on axle U bolts and suspension components 5 Lubricate grease nipples on suspension shackles and trailer hitch 6 Check optional cartridge filter Replace if flow is less than 12L min Twelve Monthly tasks The following tasks are t...

Page 18: ...ooting table provides guidance to identify and rectify the problem Problem Possible cause Remedy Pump will not feed diesel Ball valve closed on tank discharge line Open ball valve Engine will not crank optional petrol engine Melted fusible link circuit breaker Replace fusible link breaker Loose Connections Clean and tighten connections Faulty Ignition Switch Check switch operation replace as neede...

Page 19: ...or making service calls clean up time and transport charges The use of non genuine parts on equipment supplied by TTi This will automatically negate any warranty How to Obtain Service Under this Warranty Warranty service can be arranged by contacting your dealer or by contacting TTi directly on 1800 816 277 Proof of warranty registration and date of purchase may be required to verify warranty cove...

Page 20: ...ti com au 1800 816 277 sales tti com au PO Box 137 Nathalia VIC 3638 Murray Valley Hwy Nathalia VIC 3638 Proudly Built By Signature Date Signature Date Quality Checked By Scan to view our PDF Handbook online ...

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