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6

CGAT-IOM01-EN

Installation

Installation

Verily completion of installation by
reviewing the following procedures.

Unit Dimensions And Weights

These are provided under General
Data on Page 5

Drainage

Locate the unit near a large-capacity
drain to allow system drainage during
unit shutdown or repair.

Location And Clearance
Requirements

1. The surface in to be level and of

sufficient strength to support
the  unit.

2. Select a location that will permit

free air flow into the condensing
coils and from the vertical dis
charge. If however, the unit is to be
placed under an overhang, allow at
least 2.0 meters clearance above
the unit to prevent recirculation of
hot discharge air.

3. For ground level installation the unit

should be set on a level concrete
slab 100 mm thick and extending
a minimum of 200 mm beyond the
sides of the unit.

4. Mount vibration isolators to avoid

vibration or noise transmission.
Provide a gravelled apron at least
300 mm wide on all sides of the
slab unless other means are used
to prevent growth of vegetation
close to the unit. The slab should
be located as close to the building
as possible with a minimum
clearance conform to the
submittals in front of air entry and
access panels.

5. Provide a large capacity water drain

near the unit. It is used when the
evaporator in drained for shutdown
or repair. The water circuit is
drained thanks to the evaporator
water connections.

Foundation

Elevate the unit. Ensure the floor or
foundation of the unit is level, solid
and of sufficient strength to support
General Data Page 5 for information
on weights.

Unit water Piping

General Piping Recommendations
Thoroughly flush all water supply
piping before making the final piping
connections to the unit.

CAUTION :  If using an acidic
commercial flushing solution,
construct a temporary bypass around
to unit to prevent damage to the
evaporator internal components.

Evaporator water inlet and outlet
types, sizes and locations are shown
in the Dimensional data section page
18-19 Figure 1 on page 7 illustrates
a typical water piping components.

Isolate the water pump from the
system to avoid vibration
transmission. All water piping are to
be insulated to minimize heat gain and
prevent condensation. Use a pipe
sealant or Teflon tape on all threaded
connections.

Net Positive Suction Head

Evaporator water pumps should be
located in their piping systems such
that they operate with a net positive
suction head. This is to reduce the
possibility of pump cavitation and
possible differential aeration in the
water system which can rapidly result
in chiller internal corrosion.

Air Vents

Vents must be installed at high points
in the piping system to facilitate air
purging during the filling process.

Pressure Gauges

Install pressure gauges to monitor
the entering and leaving chilled water
pressure.

CAUTION : To prevent evaporator
damage, do not exceed 350 psig
waterside working pressure.

Shutoff Valves

Provide shutoff valves in the Supply
and Return pipe near the chiller to
allow isolation of the gauge(s),
sensors, strainers, etc., during service.

Thermometers

Install thermometers in the lines to
monitor the evaporator entering and
leaving water temperatures.

Balancing Valves

The is required to establish regulation
and Balancing of the water flow.

Strainer

Install a pipe strainer in the water
return line to protect the components
from entrapped debris.

Summary of Contents for CGAT Series

Page 1: ...CGAT IOM01 EN January 2009 Installation Operation Maintenance Air Cooled Chiller 5 18 Tons CGAT Model 50 Hz Models CGAT 065 D CGAT 135 D CGAT 085 D CGAT 175 D CGAT 105 D CGAT 215 D...

Page 2: ...OPMENT SEQUENCE T DEVELOPMENT SEQUENCE DIGIT 5 6 7 NOMINAL CAPACITY 065 65 MBH 085 85 MBH 105 105 MBH 135 135 MBH 175 175 MBH 215 215 MBH DIGIT 8 ELECTRICAL CHARACTERISTICS D 380 415V 3pH 50Hz DIGIT 9...

Page 3: ...CGAT IOM01 EN 3 Contents Model Nomenclature 2 General Information 4 General Data 5 Installation 6 Electrical 8 Typical Wiring Diagram 9 Trouble Shooting 10 Dimensional Data 12...

Page 4: ...ng cautions and procedures given in Figure 1 when lifting the unit Always test lift the unit to determine actual centre of gravity Before preparing the unit for lifting estimate the approximate centre...

Page 5: ...1 1 2 1 1 2 1 1 2 1 1 2 Outdoor Coil Type Uncoated Corrugate Tube size inch 3 8 3 8 3 8 3 8 3 8 3 8 Tube type Smooth Smooth Smooth Smooth Smooth Smooth Face Area Ft2 15 10 20 00 25 00 30 20 40 00 42...

Page 6: ...er Piping General Piping Recommendations Thoroughly flush all water supply piping before making the final piping connections to the unit CAUTION If using an acidic commercial flushing solution constru...

Page 7: ...pical Water Piping Figure 2 Evaporator pressure drops Air Vent Pressure Gauge Unions Vibration Eliminators Thermometers Water Strainer Reeturn Line Inlet See Note 1 Gate Valves See Note 2 Balancing Va...

Page 8: ...les Offices The installer must provide fused disconnect switches Type and locations of disconnects must comply with all applicable codes CAUTION To avoid component failure use copper conductor wire on...

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Page 11: ...emp status display Water Freezed Sensor 1display status Compressor on off display status Water Freeze Sensor 2 display status Pump on off display status Power on off button Program selection button Up...

Page 12: ...ctions for leaks and make any necessary repairs 6 Adjust the water flow rate through the chilled water circuit and check the water pressure drop through the evaporator Refer to water pressure drop dat...

Page 13: ...conditions 6 If operating pressure superheat and subcooling readings indicate refrigerant shortage find and repair leaks and gas charge refrigerant into each circuit Refrigerant shortage is indicated...

Page 14: ...signed to protect the evaporator from freeze damage in the event of water temperature thermostat malfunction or if the is a restricted water flow condition The LTC s remote sensing bulbs monitors Leav...

Page 15: ...ay relay 2 No call for cooling a Check for defective thermostat b Check for improper control wiring 3 Locked out by reset relay a see Symptom A 4 Compressor contactor will not close a see Symptom A D...

Page 16: ...ace compressor H Suction pressure too low 1 Short of refrigerant Find and repair leak recharge system 2 Thermostat set too low Readjust thermostat 3 Low water flow Check strainers and adjust balancing...

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Page 19: ...CGAT IOM01 EN 19 Note...

Page 20: ...cifications without notice Literature Order Number CGAT IOM01 EN0303 New Stocking Location Bangkok Thailand Trane Thailand 7th Floor Ploenchit Center Building 2 Sukhumvit Road Klongtoey Bangkok 10110...

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