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CGAT-IOM01-EN

General Information

General

All Trane Products are identified by
a model number that Precisely
identifies the unit. An explanation of
the alphanumeric identification codes
for CGAT units is provided on the next
page.
Its use will enable the owner /operator,
installing contractors and service
engineers to define the operation,
components and options for any
specific unit.
When ordering replacement parts or
requesting service, be sure to refer to
the serial number and specific model
number stamped on the unit name-
plate.

Unit Nameplate

The unit nameplate specifies the unit’s
specific model number, serial number,
electrical characteristics, type of
refrigerant and other pertinent unit
data.

General Information

All model CGAT air-cooled chillers are
designed for outdoor installation with
vertical air discharge. Each refrigerant
circuit is provided with an operating
charge of refrigerant and refrigerant
oil, a filler drier, high and low pressure
schraeder valve and externally
equalized thermostatic expansion
valve. All units are dehydrated, leak
tested, charged and tested for proper
control operation before shipment. An
access panel(s) provides access to the
compressor section(s), and a remov-
able cover allows access to the
control box.
The brazed plate heat evaporators
used in these units are with integral
distributor. Each evaporator is fully
insulated. Standard capacity and
safety controls are provided. Unit
operation is governed by chilled water
temperature entering the evaporator.

Rigging

WARNING: To prevent injury or death
and unit damage, observe handling
cautions and procedures given in
Figure 1 when lifting the unit. Always
test-lift the unit to determine actual
centre of gravity.

Before preparing the unit for lifting,
estimate the approximate centre
of gravity for lifting safety. Due to the
placement of internal components,
the unit weights may be unevenly
distributed. Unit shipping weights
are provided in the table below.

Lifting Recommendations

Before preparing the unit for lifting,
estimate the approximate center of
gravity for lifting safety. Because of
placement of internal components,
the unit weight may be unevenly
distributed. Approximate unit weights
are given in Table 1.

WARNING : On-sight lifting equipment
must be capable of lifting the unit
weight with an adequate safety factor.
The use of under-capacity lifting
devices may result in severe personal
injury or death and can seriously
damage the unit.

The crated unit can be moved using
a forklift of suitable capacity. For lifting
the unit, attach lifting straps or slings
securely to the lifting holes at each
corner. Use spreader bars to protect
the unit casing from damage. Test lift
the unit to determine proper balance
and stability.

CAUTION :  Use spreader bars to
prevent lifting straps from damaging
the unit,. Install bars between lifting
straps. This will prevent the straps
from crushing the unit cabinet or
damaging the unit finish.

Table 1 : Total Unit Weight and Corner Weights

Corner Weight-Kgs

Shipping Maximum

Net maximum

Model

Kgs

Lbs

Kgs

Lbs

#1

#2

#3

#4

CGAT065 201 442.2 181 398.2 67.5 38.1 44.0 31.4

CGAT085 224 492.8 204 448.8 76.1 42.9 49.6 35.4

CGAT105 270 594.0 250 550.0 100.4 38.2 91.0 20.4

CGAT135 441 970.2 406 893.2 107.3 97.8 95.8 105.3

CGAT175 487 1071.4 452 994.4 119.5 108.5 106.5 117.5

CGAT215 507 1115.4 472 1038.4 125.0 113.0 111.0 123.0

Summary of Contents for CGAT Series

Page 1: ...CGAT IOM01 EN January 2009 Installation Operation Maintenance Air Cooled Chiller 5 18 Tons CGAT Model 50 Hz Models CGAT 065 D CGAT 135 D CGAT 085 D CGAT 175 D CGAT 105 D CGAT 215 D...

Page 2: ...OPMENT SEQUENCE T DEVELOPMENT SEQUENCE DIGIT 5 6 7 NOMINAL CAPACITY 065 65 MBH 085 85 MBH 105 105 MBH 135 135 MBH 175 175 MBH 215 215 MBH DIGIT 8 ELECTRICAL CHARACTERISTICS D 380 415V 3pH 50Hz DIGIT 9...

Page 3: ...CGAT IOM01 EN 3 Contents Model Nomenclature 2 General Information 4 General Data 5 Installation 6 Electrical 8 Typical Wiring Diagram 9 Trouble Shooting 10 Dimensional Data 12...

Page 4: ...ng cautions and procedures given in Figure 1 when lifting the unit Always test lift the unit to determine actual centre of gravity Before preparing the unit for lifting estimate the approximate centre...

Page 5: ...1 1 2 1 1 2 1 1 2 1 1 2 Outdoor Coil Type Uncoated Corrugate Tube size inch 3 8 3 8 3 8 3 8 3 8 3 8 Tube type Smooth Smooth Smooth Smooth Smooth Smooth Face Area Ft2 15 10 20 00 25 00 30 20 40 00 42...

Page 6: ...er Piping General Piping Recommendations Thoroughly flush all water supply piping before making the final piping connections to the unit CAUTION If using an acidic commercial flushing solution constru...

Page 7: ...pical Water Piping Figure 2 Evaporator pressure drops Air Vent Pressure Gauge Unions Vibration Eliminators Thermometers Water Strainer Reeturn Line Inlet See Note 1 Gate Valves See Note 2 Balancing Va...

Page 8: ...les Offices The installer must provide fused disconnect switches Type and locations of disconnects must comply with all applicable codes CAUTION To avoid component failure use copper conductor wire on...

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Page 11: ...emp status display Water Freezed Sensor 1display status Compressor on off display status Water Freeze Sensor 2 display status Pump on off display status Power on off button Program selection button Up...

Page 12: ...ctions for leaks and make any necessary repairs 6 Adjust the water flow rate through the chilled water circuit and check the water pressure drop through the evaporator Refer to water pressure drop dat...

Page 13: ...conditions 6 If operating pressure superheat and subcooling readings indicate refrigerant shortage find and repair leaks and gas charge refrigerant into each circuit Refrigerant shortage is indicated...

Page 14: ...signed to protect the evaporator from freeze damage in the event of water temperature thermostat malfunction or if the is a restricted water flow condition The LTC s remote sensing bulbs monitors Leav...

Page 15: ...ay relay 2 No call for cooling a Check for defective thermostat b Check for improper control wiring 3 Locked out by reset relay a see Symptom A 4 Compressor contactor will not close a see Symptom A D...

Page 16: ...ace compressor H Suction pressure too low 1 Short of refrigerant Find and repair leak recharge system 2 Thermostat set too low Readjust thermostat 3 Low water flow Check strainers and adjust balancing...

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Page 19: ...CGAT IOM01 EN 19 Note...

Page 20: ...cifications without notice Literature Order Number CGAT IOM01 EN0303 New Stocking Location Bangkok Thailand Trane Thailand 7th Floor Ploenchit Center Building 2 Sukhumvit Road Klongtoey Bangkok 10110...

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