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CGAT-IOM01-EN

15

Symptom

Recommended action

A. Compressor neither starts nor hums.

Probable Cause

1. No power

a. Check for disconnect switch open.

b. Check for blown fuse

2. No call for cooling

a. Check for defective thermostat or

b. Broken or improper control wiring

3. Unit locked out by reset relay

a. Check for excessive discharge pressure

b. Check for defective thermostat

4. Compressor contactor will not close

a. Check for open reset relay

b. See for defective thermostat

5. Compressor winding thermostat open

a. Check compressor amp. Draw

b. See compressor winding thermostat open

B. Compressor hums, but will not start

1. Low voltage at compressor

a. Check for low fine voltage

b. Check for defective compressor contactors

2. Defective compressor

a. Check fro open motor winding

b. Check for excessive amp. draw on all phases.

C.  2nd. stage compressor fails to start

1. Time delay contacts fail to close

Replace time delay relay

2. No call for cooling

a. Check for defective thermostat

b. Check for improper control wiring

3. Locked out by reset relay

a. see Symptom A.

4. Compressor contactor will not close

a. see Symptom A.

D. Compressor runs continuously

1. Unit undersized for load

a. Check cause of excessive load.

2. Thermostat setpoint too low

a. Re-adjust thermostat setting.

3. ”Welded” contacts on compressor contactor

a. Repair or replace contactors.

4. Leaky valves in compressor

Replace compressor

(indicated by abnormally low discharge and

high suction pressure)

5. Refrigerant shortage (as indicated by reduced

Find and repair leak. Recharge system.

capacity, high superheat, low subcooling and

low suction pressure)

E. Compressor motor winding thermostat open

1. Excessive load on evap.

a. Check for excessive water flow.

b. Check for high return water temp.

2. Lack of motor cooling

a. Check for improper expansion valve setting or faulty

expansion valve.

b. Check for restriction in liquid line.

3. Improper voltage at compressor

a. Check for low or imbalanced line voltage, loose power

wiring or defective compressor contactor.

Trouble Shouting

Summary of Contents for CGAT Series

Page 1: ...CGAT IOM01 EN January 2009 Installation Operation Maintenance Air Cooled Chiller 5 18 Tons CGAT Model 50 Hz Models CGAT 065 D CGAT 135 D CGAT 085 D CGAT 175 D CGAT 105 D CGAT 215 D...

Page 2: ...OPMENT SEQUENCE T DEVELOPMENT SEQUENCE DIGIT 5 6 7 NOMINAL CAPACITY 065 65 MBH 085 85 MBH 105 105 MBH 135 135 MBH 175 175 MBH 215 215 MBH DIGIT 8 ELECTRICAL CHARACTERISTICS D 380 415V 3pH 50Hz DIGIT 9...

Page 3: ...CGAT IOM01 EN 3 Contents Model Nomenclature 2 General Information 4 General Data 5 Installation 6 Electrical 8 Typical Wiring Diagram 9 Trouble Shooting 10 Dimensional Data 12...

Page 4: ...ng cautions and procedures given in Figure 1 when lifting the unit Always test lift the unit to determine actual centre of gravity Before preparing the unit for lifting estimate the approximate centre...

Page 5: ...1 1 2 1 1 2 1 1 2 1 1 2 Outdoor Coil Type Uncoated Corrugate Tube size inch 3 8 3 8 3 8 3 8 3 8 3 8 Tube type Smooth Smooth Smooth Smooth Smooth Smooth Face Area Ft2 15 10 20 00 25 00 30 20 40 00 42...

Page 6: ...er Piping General Piping Recommendations Thoroughly flush all water supply piping before making the final piping connections to the unit CAUTION If using an acidic commercial flushing solution constru...

Page 7: ...pical Water Piping Figure 2 Evaporator pressure drops Air Vent Pressure Gauge Unions Vibration Eliminators Thermometers Water Strainer Reeturn Line Inlet See Note 1 Gate Valves See Note 2 Balancing Va...

Page 8: ...les Offices The installer must provide fused disconnect switches Type and locations of disconnects must comply with all applicable codes CAUTION To avoid component failure use copper conductor wire on...

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Page 11: ...emp status display Water Freezed Sensor 1display status Compressor on off display status Water Freeze Sensor 2 display status Pump on off display status Power on off button Program selection button Up...

Page 12: ...ctions for leaks and make any necessary repairs 6 Adjust the water flow rate through the chilled water circuit and check the water pressure drop through the evaporator Refer to water pressure drop dat...

Page 13: ...conditions 6 If operating pressure superheat and subcooling readings indicate refrigerant shortage find and repair leaks and gas charge refrigerant into each circuit Refrigerant shortage is indicated...

Page 14: ...signed to protect the evaporator from freeze damage in the event of water temperature thermostat malfunction or if the is a restricted water flow condition The LTC s remote sensing bulbs monitors Leav...

Page 15: ...ay relay 2 No call for cooling a Check for defective thermostat b Check for improper control wiring 3 Locked out by reset relay a see Symptom A 4 Compressor contactor will not close a see Symptom A D...

Page 16: ...ace compressor H Suction pressure too low 1 Short of refrigerant Find and repair leak recharge system 2 Thermostat set too low Readjust thermostat 3 Low water flow Check strainers and adjust balancing...

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Page 19: ...CGAT IOM01 EN 19 Note...

Page 20: ...cifications without notice Literature Order Number CGAT IOM01 EN0303 New Stocking Location Bangkok Thailand Trane Thailand 7th Floor Ploenchit Center Building 2 Sukhumvit Road Klongtoey Bangkok 10110...

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