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 18-BC76D1-8

Section 1. Safety

WARNING

!

This information is intended for use by individuals 
possessing adequate backgrounds of electrical and 
mechanical experience. Any attempt to repair a central 
air conditioning product may result in personal injury 
and/or property damage. The manufacture or seller 
cannot be responsible for the interpretation of this 
information, nor can it assume any liability in connec-
tion with its use.

These units use R-410A refrigerant which operates 
at 50 to 70% higher pressures than R-22. Use only 
R-410A approved service equipment. Refrigerant cyl-
inders are painted a “Rose” color to indicate the type 
of refrigerant and may contain a “dip” tube to allow 
for charging of liquid refrigerant into the system. All 
R-410A systems use a POE oil that readily absorbs 
moisture from the atmosphere. To limit this “hygro-
scopic” action, the system should remain sealed 
whenever possible. If a system has been open to the 
atmosphere for more than 4 hours, the compressor oil 
must be replaced. Never break a vacuum with air and 
always change the driers when opening the system 
for component replacement. For specific handling 
concerns with R-410A and POE oil reference Retrofit 
Bulletins SS-APG006-EN and APP-APG011-EN.

Extreme caution should be exercised when opening 
the Liquid Line Service Valve. Turn counterclockwise 
until the valve stem just touches the rolled edge. No 
torque is required. Failure to follow this warning will 
result in abrupt release of system charge and may 
result in personal injury and /or property damage.

UNIT CONTAINS R-410A REFRIGERANT!
R-410A operating pressures exceed the limit of R-22. 
Proper service equipment is required. Failure to use 
proper service tools may result in equipment damage 
or personal injury.

SERVICE

USE ONLY R-410A REFRIGERANT AND AP-

PROVED POE COMPRESSOR OIL.

WARNING

!

WARNING

!

LIVE ELECTRICAL COMPONENTS!
During installation, testing, servicing, and trouble-
shooting of this product, it may be necessary to work 
with live electrical components. Failure to follow all 
electrical safety precautions when exposed to live 
electrical components could result in death or serious 
injury.

WARNING

!

If using existing refrigerant lines make certain that all 
joints are brazed, not soldered.

CAUTION

!

Scroll compressor dome temperatures may be hot. Do 
not touch the top of compressor; it may cause minor to 
severe burning.

CAUTION

!

WARNING

!

Summary of Contents for 4TWR5018G

Page 1: ...oved matched indoor and outdoor systems All of the manufacture s split systems are A H R I rated only with TXV EEV indoor systems Some of the benefits of installing approved matched indoor and outdoor...

Page 2: ...for component replacement For specific handling concerns with R 410A and POE oil reference Retrofit Bulletins SS APG006 EN and APP APG011 EN Extreme caution should be exercised when opening the Liquid...

Page 3: ...The maximum length of refrigerant lines from outdoor to indoor unit should NOT exceed sixty 60 feet 2 The maximum vertical change should not exceed sixty 60 feet 3 Service valve connection diameters...

Page 4: ...bery to ensure adequate airflow Outdoor unit location must be far enough away from any structure to prevent excess roof runoff water or icicles from falling directly on the unit NOTE It is recommended...

Page 5: ...g the unit on a support pad such as a concrete slab consider the following The pad should be at least 1 larger than the unit on all sides The pad must be separate from any structure The pad must be le...

Page 6: ...Line Insulation Important The Vapor Line must always be insulated DO NOT allow the Liquid Line and Vapor Line to come in direct metal to metal contact Vapor Line Liquid Line Insulation Determine requi...

Page 7: ...m the refrigerant lines For Example When the refrigerant lines have to be fastened to floor joists or other framing in a structure use isolation type hangers Isolation hangers should also be used when...

Page 8: ...or other appropriate method every 8 ft 8 Feet Maximum Isolation Through Wall DO NOT hang line sets from ductwork Sealant Insulation Vapor Line Wall Ductwork Isolator Line Set Section 7 Refrigerant Lin...

Page 9: ...avoid heat damage and continue the dry nitrogen purge Braze the refrigerant lines to the service valves Continue the dry nitrogen purge Do not re move the wet rag until all brazing is completed Import...

Page 10: ...Check for leaks by using a soapy solu tion or bubbles at each brazed location Remove nitrogren pressure and repair any leaks before continuing Section 8 Refrigerant Line Leak Check 8 1 Check For Leak...

Page 11: ...e blank off the vacuum pump and micron gauge and close the valves on the manifold gauge set 1 MIN Section 10 Service Valves 10 1 Open the Gas Service Valve 0350 Microns ON OFF CAP 1 4 TURN ONLY COUNTE...

Page 12: ...System Service Port 3 16 Hex Wrench Unit Side of Service Valve Extreme caution should be exercised when opening the Liquid Line Service Valve Turn counterclockwise until the valve stem just touches t...

Page 13: ...alled jumper Air Handler Hook up Diagram Red Yellow Green White Blue Orange W1 O B X2 G Y1 Yellow Yellow Blue Orange Blue Black X2 Red Red Orange R Comfort Control Comm Variable Speed Furnace or Air H...

Page 14: ...W1 X2 is a field installed jumper Red Yellow Green White Blue Orange W1 O B X2 G Y1 Yellow Yellow Blue Orange Blue Black X2 Red Red Orange R Comfort Control Variable Speed Furnace Heat Pump Black W1 W...

Page 15: ...t or below 30 F ambient See Service Facts shipped in the outdoor unit for more information Pin Identification See Illustration at right 1 TEST_COMMON Shorting any of the other pins to this pin causes...

Page 16: ...Voltage Ground Ground the outdoor unit per national state and local code requirements LIVE ELECTRICAL COMPONENTS During installation testing servicing and troubleshooting of this product it may be ne...

Page 17: ...to apply power to the indoor and outdoor units STEP 5 Set system thermostat to ON OFF DONE CANCEL ON OFF STEP 4 Wait one 1 hour before starting the unit if compressor crankcase heater acces sory is u...

Page 18: ...t tempera ture is above 55 F For best results the indoor temperature should be kept between 70 F to 80 F STEP 1 Use the refrigerant line total length and lift measurements from Section 5 3 Total Line...

Page 19: ...dd 2 4 Ton Heat Pump 60 Add 5 50 Add 4 40 Add 2 Add 3 30 Add 2 25 20 15 10 0 10 20 25 30 40 60 REFRIGERANT LINE LIFT FT SUBCOOL CHARGING CHART CORRECTIONS TABLE Add 1 Use Design Subcooling TOTAL REFRI...

Page 20: ...sure should be ap proximately 327 PSIG This is the shown as the intersection of the Final Subcooling column and the Liquid Temperature row Table 14 2 8 9 10 11 12 13 14 179 182 185 188 191 195 198 195...

Page 21: ...FIND INTERSECTION OF OD TEMP ID W B 3 READ DISCHARGE OR SUCTION PRESSURE IN LEFT COLUMN 4 EXAMPLE 1 OUTDOOR TEMP 82 F 2 INDOOR WET BULB 67 F 3 AT INTERSECTION ACTUAL 4 DISCHARGE PRESSURE 1450 CFM IS...

Page 22: ...t shipped in the outdoor unit and is compatible with 15 feet of AHRI rated refrigerant lines and the smallest AHRI rated coil Using Table 14 3 find the charge associated with the additional length of...

Page 23: ...t Procedures CHECKOUT PROCEDURE After installation has been completed it is recommended that the entire system be checked against the following list Final phases of this installation are the unit Oper...

Page 24: ...E R C H A R G E E X C E S S I V E E V A P L O A D N O N C O N D E N S A B L E S R E S O D A I R F L O W O D A I R R E C I R C U L A T I O N T X V E E V S T U C K O P E N S U P E R H E A T R E S I D A...

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