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18-BC76D1-8 

 

    15 

Comfort Control

Air Handler

Field wiring

Yellow

Blue

Black

(X2)

Red

Orange

Heat Pump

Red

Yellow

Orange

Green

White

Blue

Yellow

Green

White

Blue

B

B - Blue

W

X2

G

Y

Y - Yellow

R

Red

O

Orange

O **

R **

B

YI (In)

W1

YO (Out)

G

W2

W3

R - Red

O - Orange

W1 - White

1.  * For multiple stages of 

electric heat, jumper W1, 
W2, and W3 together if 
comfort control has only 
one stage of heat. 

2.  ** R to O jumper must be 

removed for heat pump 
system.

3.  Yi and Yo connections 

must be made as shown 
for freeze protection and 
internally mounted con-
densate overflow circuits 
to work properly.

4.  Internally mounted con-

densate switch is optional 
and must be ordered 
separately.

5.  If 3rd party condensate 

overflow switches are 
installed, they should be 
wired in series between 
YO and Y to the outdoor 
unit. 

11.3 Defrost Control

Defrost controls have a selectable termination temperature. As shipped, defrost will terminate at 47°F.  For a 
higher termination temperature, cut Jumper J2 to achieve 70°F when at or below 30°F ambient. See Service 
Facts shipped in the outdoor unit for more information.

Pin Identification (See Illustration at right)

1.  TEST_COMMON (Shorting any of the other pins to this pin causes the function of the other pin to be 

executed.  Leaving this pin open results in the normal mode of operation.)

2.  TST  =  Test (Shorting TEST_COMMON to this pin speeds up all defrost board timings.)
3.  FRC_DFT  =  Forced Defrost (Short TEST_COMMON to this pin for two (2) seconds to initiate a forced 

defrost. Remove the short after defrost initiates.)

Defrost Control Checkout

Normal operation requires:

• 

LED on board flashing 1 time/second.

• 

24V AC between R & B.

• 

24V AC between Y & B with unit operating.

• 

Defrost initiation when FRC_DFT pin is shorted to TEST_COMMON pin.

If a defrost control problem is suspected, refer to the service information in control box.

Defrost Termination Temperatures

Outdoor

Temperature

Termination

Temperature

As

Shipped

>22°F

47°F

10°F–22°F

ODT + 25°F

6°F–10°F

35°F

Cut 

Jumper 2

>30°F

47°F

6°F–30°F

70°F

All

< 6°F

12 min. or 35°F 

every 3 hrs.

J1

U1

J2
J3

FRC_DFT

TST

TEST_COMMON

LO

W_F
AN

JUMPER 2

TEST PINS

Defrost Board 
Detail

* T or A

*AM4 & GAM5 Air Handler 
Hook-up Diagram

Summary of Contents for 4TWR5018G

Page 1: ...oved matched indoor and outdoor systems All of the manufacture s split systems are A H R I rated only with TXV EEV indoor systems Some of the benefits of installing approved matched indoor and outdoor...

Page 2: ...for component replacement For specific handling concerns with R 410A and POE oil reference Retrofit Bulletins SS APG006 EN and APP APG011 EN Extreme caution should be exercised when opening the Liquid...

Page 3: ...The maximum length of refrigerant lines from outdoor to indoor unit should NOT exceed sixty 60 feet 2 The maximum vertical change should not exceed sixty 60 feet 3 Service valve connection diameters...

Page 4: ...bery to ensure adequate airflow Outdoor unit location must be far enough away from any structure to prevent excess roof runoff water or icicles from falling directly on the unit NOTE It is recommended...

Page 5: ...g the unit on a support pad such as a concrete slab consider the following The pad should be at least 1 larger than the unit on all sides The pad must be separate from any structure The pad must be le...

Page 6: ...Line Insulation Important The Vapor Line must always be insulated DO NOT allow the Liquid Line and Vapor Line to come in direct metal to metal contact Vapor Line Liquid Line Insulation Determine requi...

Page 7: ...m the refrigerant lines For Example When the refrigerant lines have to be fastened to floor joists or other framing in a structure use isolation type hangers Isolation hangers should also be used when...

Page 8: ...or other appropriate method every 8 ft 8 Feet Maximum Isolation Through Wall DO NOT hang line sets from ductwork Sealant Insulation Vapor Line Wall Ductwork Isolator Line Set Section 7 Refrigerant Lin...

Page 9: ...avoid heat damage and continue the dry nitrogen purge Braze the refrigerant lines to the service valves Continue the dry nitrogen purge Do not re move the wet rag until all brazing is completed Import...

Page 10: ...Check for leaks by using a soapy solu tion or bubbles at each brazed location Remove nitrogren pressure and repair any leaks before continuing Section 8 Refrigerant Line Leak Check 8 1 Check For Leak...

Page 11: ...e blank off the vacuum pump and micron gauge and close the valves on the manifold gauge set 1 MIN Section 10 Service Valves 10 1 Open the Gas Service Valve 0350 Microns ON OFF CAP 1 4 TURN ONLY COUNTE...

Page 12: ...System Service Port 3 16 Hex Wrench Unit Side of Service Valve Extreme caution should be exercised when opening the Liquid Line Service Valve Turn counterclockwise until the valve stem just touches t...

Page 13: ...alled jumper Air Handler Hook up Diagram Red Yellow Green White Blue Orange W1 O B X2 G Y1 Yellow Yellow Blue Orange Blue Black X2 Red Red Orange R Comfort Control Comm Variable Speed Furnace or Air H...

Page 14: ...W1 X2 is a field installed jumper Red Yellow Green White Blue Orange W1 O B X2 G Y1 Yellow Yellow Blue Orange Blue Black X2 Red Red Orange R Comfort Control Variable Speed Furnace Heat Pump Black W1 W...

Page 15: ...t or below 30 F ambient See Service Facts shipped in the outdoor unit for more information Pin Identification See Illustration at right 1 TEST_COMMON Shorting any of the other pins to this pin causes...

Page 16: ...Voltage Ground Ground the outdoor unit per national state and local code requirements LIVE ELECTRICAL COMPONENTS During installation testing servicing and troubleshooting of this product it may be ne...

Page 17: ...to apply power to the indoor and outdoor units STEP 5 Set system thermostat to ON OFF DONE CANCEL ON OFF STEP 4 Wait one 1 hour before starting the unit if compressor crankcase heater acces sory is u...

Page 18: ...t tempera ture is above 55 F For best results the indoor temperature should be kept between 70 F to 80 F STEP 1 Use the refrigerant line total length and lift measurements from Section 5 3 Total Line...

Page 19: ...dd 2 4 Ton Heat Pump 60 Add 5 50 Add 4 40 Add 2 Add 3 30 Add 2 25 20 15 10 0 10 20 25 30 40 60 REFRIGERANT LINE LIFT FT SUBCOOL CHARGING CHART CORRECTIONS TABLE Add 1 Use Design Subcooling TOTAL REFRI...

Page 20: ...sure should be ap proximately 327 PSIG This is the shown as the intersection of the Final Subcooling column and the Liquid Temperature row Table 14 2 8 9 10 11 12 13 14 179 182 185 188 191 195 198 195...

Page 21: ...FIND INTERSECTION OF OD TEMP ID W B 3 READ DISCHARGE OR SUCTION PRESSURE IN LEFT COLUMN 4 EXAMPLE 1 OUTDOOR TEMP 82 F 2 INDOOR WET BULB 67 F 3 AT INTERSECTION ACTUAL 4 DISCHARGE PRESSURE 1450 CFM IS...

Page 22: ...t shipped in the outdoor unit and is compatible with 15 feet of AHRI rated refrigerant lines and the smallest AHRI rated coil Using Table 14 3 find the charge associated with the additional length of...

Page 23: ...t Procedures CHECKOUT PROCEDURE After installation has been completed it is recommended that the entire system be checked against the following list Final phases of this installation are the unit Oper...

Page 24: ...E R C H A R G E E X C E S S I V E E V A P L O A D N O N C O N D E N S A B L E S R E S O D A I R F L O W O D A I R R E C I R C U L A T I O N T X V E E V S T U C K O P E N S U P E R H E A T R E S I D A...

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