Trane Technologies Thermo King SLXi DRC Installation Manual Download Page 18 | Manualshive

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TK 56403-2-IM-EN

Required Tools for Installation

1. Safety Glasses

2. Drill

3. Drill Bits

4. Tape Measure

5. Mechanics Tools

6. Lifting Bar

7. Work Platform (Recommended)

8. Torque Wrench

9. Forged Eyebolts (5/8–11 UNC)

10. Crimping Tool

11. Wire cutters

12. Wire Strippers

13. Heat Gun

N

No

otte

e:: Equipment such as scales, gauges, refrigerant leak detectors, and torque wrenches should be in good working

condition and routinely calibrated to assure accurate readings.

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Summary of Contents for Thermo King SLXi DRC

Page 1: ...Revision B May 2018 T TK K 5 56 64 40 03 3 2 2 I IM M E EN N Trailer Edition SLXi DRC Single Temperature Systems Installation Manual...

Page 2: ...a ac ct tu ur re er r s s j ju ud dg gm me en nt t t to o a af ff fe ec ct t i it ts s i in nt te eg gr ri it ty y M Ma an nu uf fa ac ct tu ur re er r s sh ha al ll l h ha av ve e n no o l li ia ab b...

Page 3: ...r manuals The survey is accessible through any internet connected device with a web browser Scan the Quick Response QR code or click or type the web address https tranetechnologies iad1 qualtrics com...

Page 4: ...fo or r I In ns st ta al ll la at ti io on n 1 18 8 I In ns st ta al ll la at ti io on n C Co om mp po on ne en nt ts s D Do om me es st ti ic c R Re ef fr ri ig ge er ra at te ed d C Co on nt ta ai...

Page 5: ...stallation and Routing 35 UFLS Harness Connections 36 P Pr ro og gr ra am mm mi in ng g t th he e C Co on nt tr ro ol ll le er r 3 37 7 Programming the SR 3 Controller for Fuel Level 37 C Co on nn ne...

Page 6: ...rn na al l p pr re es ss su ur re e w wh hi ic ch h m mi ig gh ht t c ca au us se e a an n e ex xp pl lo os si io on n r re es su ul lt ti in ng g i in n d de ea at th h o or r s se er ri io ou us s...

Page 7: ...e ev ve er r d dr ri il ll l h ho ol le es s i in nt to o t th he e u un ni it t u un nl le es ss s i in ns st tr ru uc ct te ed d b by y T Th he er rm mo o K Ki in ng g H Ho ol le es s d dr ri il ll...

Page 8: ...ba at tt te er ry y i in ns st ta al ll la at ti io on n B Ba at tt te er ry y t te er rm mi in na al ls s g gr ro ou un nd di in ng g a ag ga ai in ns st t m me et ta al l c co ou ul ld d c ca au us...

Page 9: ...s t to o a av vo oi id d d da am ma ag gi in ng g e eq qu ui ip pm me en nt t a an nd d n nu ul ll li if fy yi in ng g i it ts s w wa ar rr ra an nt ty y N NO OT TI IC CE E E Eq qu ui ip pm me en nt t...

Page 10: ...control center or physician B BA AT TT TE ER RY Y A AC CI ID D E Ey ye es s Immediately flush with large amounts of water for at least 15 minutes Get prompt medical attention Wash skin with soap and w...

Page 11: ...co om mp pl li ia an nc ce e w wi it th h F Fe ed de er ra al l M Mo ot to or r C Ca ar rr ri ie er r S Sa af fe et ty y A Ad dm mi in ni is st tr ra at ti io on n s sp pe ec ci if fi ic ca at ti io...

Page 12: ...ci if fi ic c d de et ta ai il ls s o on n p pr ro op pe er r f fu ue el l t ta an nk k i in ns st ta al ll la at ti io on n a an nd d r re ec co om mm me en nd da at ti io on ns s King Pin Dimension...

Page 13: ...front corner clearance lights to the corner radius of the trailer to prevent damage 1 The evaporator opening must be square The diagonal measurements must be 3 0 mm 0 12 in 2 The gasket surface around...

Page 14: ...ing 2 Gasket 3 Trailer Cut Out Figure 2 SLXi Dimensions and Center of Gravity N No ot te e Minimum recommended distance from Trailer wall is shown here E Ev va ap po or ra at to or r O Op pe en ni in...

Page 15: ...a manner to allow the mounting nuts be torqued to 82 N m 60 ft lbs from outside the trailer See below graphic s regarding the following mounting bolt details Surface of all mounting bolts are to be fl...

Page 16: ...W WA AR RN NI IN NG G R Ri is sk k o of f I In nj ju ur ry y F Fa ai il lu ur re e t to o u us se e 2 2 p po oi in nt t l li if ft ti in ng g b ba ar r i in n a ac cc co or rd da an nc ce e w wi it th...

Page 17: ...ain Links N No ot te e 50 8 mm 2 00 in long welds should be made at each end of the bar with additional welds spaced every 76 2 mm 3 00 in along the length of the bar Welding is to be done to both sid...

Page 18: ...fting Bar 7 Work Platform Recommended 8 Torque Wrench 9 Forged Eyebolts 5 8 11 UNC 10 Crimping Tool 11 Wire cutters 12 Wire Strippers 13 Heat Gun N No ot te e Equipment such as scales gauges refrigera...

Page 19: ...TK 56403 2 IM EN 19 R Re eq qu ui ir re ed d T To oo ol ls s f fo or r I In ns st ta al ll la at ti io on n...

Page 20: ...ications 1 Screws 2 Locking Nuts 3 Washers 4 Unit Mounting T Bolts 5 Self Tapping Screws 6 Clamps 7 Cable Ties 8 Fuel Line Hose 1 4 in OD 3 8 in OD 9 Fuel Line Fittings 1 4 in 3 8 in 10 Fuel Line Conn...

Page 21: ...M EN 21 I In ns st ta al ll la at ti io on n C Co om mp po on ne en nt ts s D Do om me es st ti ic c R Re ef fr ri ig ge er ra at te ed d C Co on nt ta ai in ne er r D DR RC C A Ap pp pl li ic ca at t...

Page 22: ...so on na al l i in nj ju ur ry y s se ev ve er re e d da am ma ag ge e t to o t th he e e eq qu ui ip pm me en nt t a an nd d v vo oi id d t th he e w wa ar rr ra an nt ty y W WA AR RN NI IN NG G R R...

Page 23: ...imity to the mounting bolts as shown 1 Thoroughly clean the area shown with isopropyl alcohol to remove dirt grease wax etc 2 Starting at the top peel approximately 25 4 mm 1 00 in of the backing line...

Page 24: ...s se ev ve er re e d da am ma ag ge e t to o t th he e e eq qu ui ip pm me en nt t v vo oi id d t th he e w wa ar rr ra an nt ty y o or r c ca au us se e p pe er rs so on na al l i in nj ju ur ry y o...

Page 25: ...valves with supplied bandwraps I Im mp po or rt ta an nt t Upper clamp location varies by individual application while lower clamps should be installed 127 mm 5 00 in up from the bottom of the drain v...

Page 26: ...t be insulated from the surface of the roof panel using and insulated clamp that allows for air temperature sensing Connecting the Sensors Additional Sensor Connection Procedure N No ot te e A spare s...

Page 27: ...6 Once steps 1 6 have been completed the splice connector is now ready to accept the other cable end In order to ensure a secure cable connection please repeat steps 1 6 to connect crimp and heat the...

Page 28: ...c ca au us se e a a f fi ir re e Fuel System Fittings Each SLXi DRC Unit comes equipped with Quick Connect Fittings however these fittings are not compliant for certain markets and must be replaced wi...

Page 29: ...g 1 4 fuel out b engine fuel fitting 3 8 fuel in Figure 5 Fuel filter fitting 1 4 fuel out Figure 6 Engine fuel fitting 3 8 fuel in 2 Identify the 1 4 fuel out and 3 8 fuel in quick connection fuel li...

Page 30: ...the fuel hose into the compression fitting body e Make sure the fuel hose is completely installed into the fitting body before tightening the compression nut N No ot te e It is critical to avoid over...

Page 31: ...s s f fu ue el l s sy ys st te em m t to o o op pe er ra at te e c co or rr re ec ct tl ly y a an nd d f fo or r t th he e f fu ue el l t ta an nk k t to o r re em ma ai in n i in n c co om mp pl li i...

Page 32: ...32 TK 56403 2 IM EN I In ns st ta al ll li in ng g t th he e F Fu ue el l l li in ne es s D DR RC C A Ap pp pl li ic ca at ti io on ns s...

Page 33: ...ta ai in ne er r o or r D DR RC C c ca ag ge e w wi il ll l r re es su ul lt t 1 R Ru ub bb be er r P Pa ad ds s Wipe the base plates on the container clean where the fuel tank will sit and install th...

Page 34: ...tank strap end mount with the holes in the lower strap mounting plates a Insert 1 2 13 M14 x 2 x 5 5 in 140 mm long bolts with 1 2 in M14 lock washer 1 2 in M14 flat washers and spacers through each s...

Page 35: ...and redone correctly Interconnect Harness Installation and Routing D DA AN NG GE ER R F Fi ir re e H Ha az za ar rd d D Do o n no ot t r ro ou ut te e e el le ec ct tr ri ic ca al l h ha ar rn ne es s...

Page 36: ...n them away from joint b Connect each wire with wire connector and crimp securely c Solder wires to wire connectors with a soldering gun d Slide heat shrink tubing over each wire connector and applyin...

Page 37: ...ble if the engine is running 1 Turn off the engine 2 Go to the Guarded Access Menu 3 Scroll down and select the Unit Configuration 4 Scroll down and select Fuel Level Sensor The choices are NONE SOLID...

Page 38: ...owing order and disconnect in the reverse order The battery mount is located in the frame base under the compressor side of the unit Detail I 1 Connect P PO OS SI IT TI IV VE E battery cable to P PO O...

Page 39: ...N battery during unit idle periods Example of external devices which are required to be powered through the LVD switch connection points include Third party telematics TouchPrint printer TouchPrint da...

Page 40: ...i in na al ls s c co on nn ne ec ct t t th he e p po os si it ti iv ve e t te er rm mi in na al l f fi ir rs st t a an nd d c co on nn ne ec ct t t th he e n ne eg ga at ti iv ve e t te er rm mi in na...

Page 41: ...mmended fusing to protect the device from SLXi electrical system maximum 2 Amps Example of external devices which are required to be connected via the LVD switch connection plug Third party telematics...

Page 42: ...oo or r i is s c co or rr re ec ct tl ly y f fu ul ll ly y c cl lo os se ed d b be ef fo or re e r re ei in ns st ta al ll li in ng g s sc cr re ew ws s 6 Re connect the battery cables 7 Turn the Uni...

Page 43: ...ors are working Confirm engine speeds at normal engine running temperature High Speed and Low Speed per maintenance manual Check 21 C 70 F box temperature and 21 C 70 F ambient Set for continuous run...

Page 44: ...ge 204 1903 or equivalent frequency tool Check for oil fuel coolant refrigerant and exhaust leaks Check engine oil and coolant level Check entire unit for loosened hardware and fittings Check and adju...

Page 45: ...TK 56403 2 IM EN 45 N No ot te es s...

Page 46: ...46 TK 56403 2 IM EN N No ot te es s...

Page 47: ...TK 56403 2 IM EN 47 N No ot te es s...

Page 48: ...luding trailers truck bodies buses air shipboard containers and railway cars since 1938 For more information visit www thermoking com or www tranetechnologies com Thermo King has a policy of continuou...

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