Tractive Pentruder MD1 Operator'S Manual Download Page 35 | Manualshive

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Operator’s manual for the Pentruder MD1 Modular Drill System with MDU9 Modular Drive Unit - Original instructions

Page 35

5.2.3

Changing gear - Spindle with Spindle Unit ST3 and MG41 Gearbox and different sizes of
drill bits

Change gear/speed on the MDU9 Drive unit with the M-Dial. The suitable spindle speed varies
with the drill bit, type of concrete and amount of rebar.

There are totally 29 electronic gears on the MDU9 Drive Unit – NTGRA. Combined with the 4-
gears on the MG41 Gearbox there is a very wide spindle speed range available.

Note!

The spindle speed can be adjusted up and down during drilling. For optimal performance, try
different spindle speeds until the core bit cuts well and the drilling goes fast and smooth without
vibrations. A high spindle speed and peripheral speed can often be very efficient but it is
important not to use too high feed power in steel.

Note!

The output power of the MDU9 Drive Unit - NTGRA

®

varies with the motor rpm. Take care to

study the charts on page 49 and page 50 before starting to drill.

Note!

When in 1-phase mode, never directly start the spindle in speed position 11 or higher. Set the M-
dial to position 10 and let the motor accelerate up to speed. Then set the desired spindle speed.
This procedure will avoid weakened automatic fuses from tripping. Some automatic fuses have
these problems, some don’t.

Gear change MG41 Gearbox

Switch off the MDU9 Drive unit with the motor On/Off button. Disconnect
the cable to the MDU9 Drive Unit to prevent unforeseen movements.
1.

Push and turn the gear shift knob on the MG41 to desired gear
position. To make the gear engagement dogs mesh, turn the drill
bit at the same time as the index knob is turned.

2.

Connect the cable again and start the MDU9 Drive Unit.

!

Important!

•

Make sure the gear change knob is in the correct position before drilling
is commenced. The gear position number should be aligned with the
spot adjacent to the knob on the gearbox casing. Should drilling be
started with the gear in the wrong position, the gearbox may be
damaged.

WARNING!

•

To avoid uncontrolled movement of the drill bit or carriage, always
disconnect the cable to the MDU9 drive unit before changing drill bit.

Gear shift knob

M-Dial

Motor ON/OFF
push button

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Summary of Contents for Pentruder MD1

Page 1: ...Operator s manual Pentruder MD1 Modular Drill System with MDU9 Drive Unit NTGRA ...

Page 2: ... Safety instructions 13 3 1 Safety instructions which are used in this operator s manual 13 3 2 Intended use of the drilling machine 13 3 3 Not intended use of the drill rig 13 3 4 General safety instructions 14 3 5 Safety precautions at site 15 4 Getting started 17 4 1 Overview Pentruder MD1 with MDU9 Modular Drive Unit and 70 mm column system 17 4 2 Overview Pentruder MD1 with TS track MCCS 18 4...

Page 3: ...ith or in close proximity to the drilling machine have read and understood the contents of this manual before commencing operations Please take careful note of the Safety Precautions By reading and understanding the manual the operator will be able to take advantage of the many features and benefits of the Pentruder Modular Drill System Product Pentruder MD1 Modular Drill System with MDU9 Drive Un...

Page 4: ...Modular Drive on MG41 Pentruder MD1 drilling machine can either be built on the wall saw track MCCS or on the 70 mm square column system The drill rig systems cannot be combined Drill rig with 70 mm square column system One BE Base plate One CN Column One ET70 Eccentric bolt CE1 70 Carriage for 70 mm columns FE1 Friction clutch Drill rig with wall saw track MCCS One BTS Base plate One TS T slot ty...

Page 5: ...exchangeable spindle units makes it possible to get a very wide spindle speed range with only one drilling machine There is also a ST2 Spindle Unit with lower spindle speeds but it should not be used together with the MDU9 Drive Unit as the torque will be too high for the drill spindle See chart on page 29 for spindle speeds with the MDU9 Drive Unit and ST3 The spindle units can be ordered with or...

Page 6: ...n MG41 The MDU9 Modular Drive Unit can either be used as stand alone unit which together with a spindle unit is bolted on any drill stand which is rigid enough to handle the high power of the MDU9 The Modular Drive Unit accepts both a very wide input voltage range 400 480 Volt 3 phase power and 230 250 Volt 1 phase power To switch between 1 phase and 3 phase power all that is needed is an adapter ...

Page 7: ...m column with male coupling 2 1 3 2 m accessory RST CN U Rear support for 70 mm column universal fastened directly on the column 2 1 3 2 m accessory CE1 70 Carriage for 70 mm columns FE1 Friction clutch PD1 PD2 Pivoting head accessory HK 1 Hand crank for CER and CEG carriages and MDU9 accessory 2 4 2 Base plates for CN columns The BE1 BE2 and BE6 base plates are used with CN columns TTFF or JTFF t...

Page 8: ...end and a male coupling at the other end Columns CN F J 70 with a Jack Screw in one end where the male coupling sits on an extendable column are used to jack the machine against ceiling or wall There is also a column CN 3P8 with a female coupling in one end and a blanking plug in the other end This column is 2 0 meters and mostly used for the Pentruder 3P8 wire saw The CN F M and CN F J columns ar...

Page 9: ...ed out to a length of 3 2 meters RST CN U RST CN M 2 4 5 CE1 70 carriage and FE1 Friction clutch The MD1 drill system with MDU9 Modular Drive Unit is fed manually To prevent the carriage from sliding on the column there is a friction clutch fitted on the carriage CE1 with FE1 Friction clutch 2 4 6 Pivoting head PD1 PD2 Pivoting head An universal pivoting head can be used to simplify set up in many...

Page 10: ... 7 2 0 2 3 3 45 m RST TS1 Rear support for TS track 2 1 3 2 m accessory CEG M25 Carriage gliding Manual feed Reduction 25 1 CER M3 U Carriage roller type MD1 QDC coupling Manual feed reduction 3 1 HK 1 Hand crank for CER and CEG carriages accessory 2 5 2 Base plates BTS 3 BTS 4 BTS 5 MCCS Base plate BTS3 Base plate BTS 4 Base plate BTS 5 There are three different base plates for the TS track the B...

Page 11: ...ack is very light weight yet offers great stiffness and stability to the system The TS tracks are available in the lengths 0 85 1 15 2 2 3 and 3 45 m and the weight is 6 95 kg per meter TS Track 2 5 4 RST TS1 Rear support The RST TS1 rear support is fastened on TS track with a t slot profile which also is used together with the track feet for the Pentruder wall saws The rear support is 2 1 meter l...

Page 12: ...which glides on the track with teflon liners Manual feed Lower carriage for 3P8 wire saw Suitable for heavy drilling with big drill bits chain sawing and more applications to come Carriage with tapered rollers like on the wall saws Manual feed Coupling for MD1 drilling machine Gear ratio 3 1 CEG and CER carriages for Pentruder MD1 drilling machine with MDU9 Modular Drive Unit 2 5 6 CEL TS Carriage...

Page 13: ...g are not imperiled because of the drilled holes No damage is done on other side of the wall when drilling through the wall Other use is non intended and therefore to refrain from For maximum drill bit size see Technical Data This drilling machine may not be used before the operator is fully educated by our sales distributor in handling the machine It is the obligation of the buyer to make sure th...

Page 14: ...perate and take care of the machine in a correct and safe way The drill rig may only be operated and serviced by authorized and trained personnel The personnel should be trained by personnel which is authorized by the manufacturer No work should be commenced which cannot be judged to be safe The operator is obligated to immediately inform about changes on the drill rig which can impair the safety ...

Page 15: ...ctions are made The power pack must always be switched off and the 32 63 Amp plug and cable disconnected from the power pack before any kind of service is commenced Mounting and dismounting of the drilling unit and drill bit may only take place when the drill motor is disconnected from the power pack by removing the 400V power cable The power pack is water cooled and must be drained from water whe...

Page 16: ...e loose from the anchor Stop the drill bit shortly before it comes out of the drilled hole Re bars which have been cut off can be stuck between the core and the drill bit and block and or damage the drill bit Before the drilling is commenced make sure that no segments are left in the drilled hole Should the drill bit get stuck turn off the drill motor and unplug it Use a wrench to move the drill b...

Page 17: ...ing and understanding the manual the operator will be able to take advantage of the many features and benefits of the Pentruder MD1 drilling machine 4 1 Overview Pentruder MD1 with MDU9 Modular Drive Unit and 70 mm column system MD1 drilling machine with MDU9 Modular Drive Unit and 70 mm column system drill stand Other combinations of modules are possible MDU9 Modular Drive Unit Spindle unit ST3 A...

Page 18: ... Page 18 4 2 Overview Pentruder MD1 with TS track MCCS MD1 drilling machine with MDU9 Modular Drive Unit and MCCS drill stand Other combinations of modules are possible Carriage CEG M25 Track MDU9 Modular Drive Unit Spindle unit ST3 Adapter with slip clutch HFMR MG41 Gearbox MG41 Base plate BTS 4 Wheels WT BTS 4 ...

Page 19: ...umn correctly at set up and control during drilling Measuring tape Positioning of base plate in relation to cored hole Extension adapter Used when drilling big diameter holes to increase the distance between drill bit and spindle Industrial vacuum cleaner Collection of concrete slurry and water retention Water collector ring To avoid spreading the water around the drill hole during drilling Equipm...

Page 20: ...ate 4 Pull out the support legs and check with the level to see that the column stands vertical and steady If not adjust with the screws on the support legs until the column stands correctly 5 To mount the column on the base plate or a pivoting head or to join two columns an eccentric bolt is inserted in the hole in the column and tightened clockwise with an knuckle bar or ratchet 6 The column is ...

Page 21: ...n brake until the carriage doesn t slide down the column 5 For optimum preload of the rollers on the column the rear rollers should be adjusted using a spanner and a 15 mm wrench Adjusted correctly this eliminates all play between the carriage and the column Do not set the rollers too hard The result will be premature wear of the column 6 Lock the eccentric shafts for correct pre load of the rolle...

Page 22: ...inserted in the hole in the column and tightened Clockwise with a handle or ratchet 6 Now you can mount the carriage on the horizontal column see mounting of carriage CE1 on page 21 Important Be observant so that the eccentric bolt doesn t slip out of the column when the column is put on the pivoting head It MUST be completely flush with the column side face When the adjustable male coupling shall...

Page 23: ...track on the base plate We recommend to assemble the base plate on the track first and then fastening the assembled rig on the concrete c Tighten the two bolts on the lower clamp a Slide the upper clamp in to the track Older tracks with only one rack can be used In this case make sure the rack is on the left side seen from the rack side of the track b Slide the lower clamp in to the track Importan...

Page 24: ...ar Drive Unit Original instructions Page 24 d Tighten the upper bolt loosely e When the track is in the right position tighten the bolt properly f Next tighten the upper bolt on the back brace g Tighten the lower bolt on the back brace Pictures a h Mounting track on base plate ...

Page 25: ...rilling Be careful to clean the mounting hole for the base plate with water or air before fitting an expander bolt Important The MD1 can use very high torque on the spindle and if the base plate is not fastened according to the recommendations above the base can twist under load and cause misalignment between drill bit and hole Never hit the column into position with a hammer or the like 4 5 3 Mou...

Page 26: ...ge CER along the track so that the feed gear fits the rack on the track then close the upper handle 6 Put the latch so that it cannot unintentionally be moved downwards when the drill rig is mounted for vertical drilling downwards 4 5 5 Adjusting the rollers on CER carriage To avoid play between the carriage and the track the eccentric rollers need to be adjusted at regular intervals c Do the same...

Page 27: ...e greater stability for example when drilling with high pressure and high load The back support should always be used to stabilize the column especially where circumstances are hard and demanding Pentruder MD1 Drill System with two ERMD1 extension adapters TS Track BTS 4 Base plate with wheels and RST TS1 Rear Support 4 4 3 Track stop accessory The track stop can be used as stop when setting the d...

Page 28: ...s with different sizes of drill bits Mounting the gearbox on the carriage or extension adapter 1 Mount the gearbox on the quick release couplings on the carriage or the extension adapter The quick release couplings make mounting and demounting easy and quick 2 The Drill Motor assembly can be fitted in two positions for height and upside down without having to turn the carriage on the column 3 Scre...

Page 29: ...ears and spindle speeds and page 50 for peripheral speeds with different sizes of drill bits 4 6 4 Mounting of extension adapter 1 Mount the extension adapter on the quick couplings on the carriage Screw the clamp screw into the nut on the carriage Don t over tighten as the thread in the nut can be damaged 2 Fit the gearbox Note The adapter can be mounted in two positions In the picture below the ...

Page 30: ... the adapter and gearbox before they are joined Lubricate the splines lightly with grease 2 Fit the adapter on top of the gearbox Tighten the coupling screws with an 8 mm allen key 3 Make sure the screws are carefully tightened Remove and grease the coupling screws once a month 4 Fit the HF motor on top of the adapter and tighten the coupling screws with an 8 mm allen key 5 Make sure the screws ar...

Page 31: ...ters on the spindle are clean and lightly lubricated with grease 2 Make sure the mating surfaces inside the drill bit adapter are clean and lightly lubricated with grease 3 Lightly tighten the lock screw on the spindle in a Clock Wise direction 4 Attach the drill bit adapter with drill bit to the spindle engaging the drive dogs with each other 5 Firmly tighten the lock screw on the spindle in a Co...

Page 32: ...nd control during drilling Measuring tape Positioning of base plate in relation to cored hole Cables and electrical plugs When needed extension cables can be used Industrial vacuum cleaner Collection of concrete slurry and water retention Water collector ring To avoid spreading the water around the drill hole during drilling Equipment for safe removal of drilled cores Small cores can be removed by...

Page 33: ...perate in this voltage range AC 50Hz 440 Hz from 200V to 480V a To connect to 230 250 Volt 1 phase power input use the adapter cable seen above b The motor will recognize what power it is connected to with one green flash on both LED s and 4 short beeps c Then the P and M LED s will be blinking alternatively green for 230 250V 1 phase supply power and blue for 400 480V 3 phase supply power This in...

Page 34: ...n 400 480V range If the key is already inserted when the power is connected the LED s will first indicate for the power and then for the key See MDU Core Drill Indication chart on page 38 How motor load is indicated on the Motor and Power LED for more information on the LED s Note If the start key has been identified it can be removed from key hole and the machine can still be started and stopped ...

Page 35: ...e starting to drill Note When in 1 phase mode never directly start the spindle in speed position 11 or higher Set the M dial to position 10 and let the motor accelerate up to speed Then set the desired spindle speed This procedure will avoid weakened automatic fuses from tripping Some automatic fuses have these problems some don t Gear change MG41 Gearbox Switch off the MDU9 Drive unit with the mo...

Page 36: ...m motor power available on the spindle Note In most cases there is no need to use the Power Dial and power restriction at all Use this function to protect smaller and more fragile drill bits from overload and resulting damage by decreasing the maximum available motor power Note The MDU9 can put up to 9 kW power on the drill bit in 3 phase mode and overloading a small drill bit is easy and will ine...

Page 37: ...use any lever or extension to get a higher feed power If material should get stuck between the drill bit and the wall of the drill hole shut off the drill motor and try to remove the bit Remember to cover drilled holes If the drill core should get stuck in the drill bit when removing it increase the water flow if possible and tap lightly on the drill bit until the drill core gets loose Never leave...

Page 38: ... Load is between 80 100 of maximum output power Steady Green Yellow 1 phase mode 230V Load is 100 or over maximum output power Steady Red 3 phase and 1 phase mode MDU Drill motor is shut off due to overload Steady Red Steady Red M Dial is set at R Reverse Steady Light blue Steady Light blue Power restriction is active Steady Pink Blue Steady Depending on what is set the Motor LED will indicate the...

Page 39: ...R carriage roller type carriage with manual feed CEG M25 carriage make sure the three clamp nuts are firmly tightened but not solid Clean and lubricate the steel liner on the track and the green nylon slide on the carriage before drilling is started 4 Clean and lightly grease the Quick disconnect coupling on the ST3 Spindle Unit if a QDC is used both QDC adapter and the threads in the drill bit th...

Page 40: ...ration until the motor has stopped completely The red Stop button can also be used to stop the motor operation If the red Stop button has been pushed in both LED s will flash red and there will at the same time be a beeping sound Pull out the red STOP button and start the drill motor with the motor On Off button 5 2 11 Reverse gear The reverse gear is practical to use to thread on and off the dril...

Page 41: ...y cannot be identified Power ok 1 sec beep Steady light Red Steady light Red Supply voltage is less than 350V One flash per second Blue One flash per second Blue One phase is missing Alternatively flashing Blue and Blue Red Alternatively flashing Blue and Blue Red 3 phase mode 400 480V Motor ON OFF push button has been pressed once and motor has started Steady light Blue M Dial is set at R Reverse...

Page 42: ...shes per second Green Five flashes per second Green 1 phase mode 200 240V Motor ON OFF push button has been pressed once and motor has started Steady light Green M Dial is set at R Reverse Steady Pink Blue Steady Pink Blue Power restriction is active Steady Pink Blue Steady Depending on what is set the Motor LED will indicate the load Motor has been shut off due to overload See 4 3 6 Steady Red St...

Page 43: ...s checked for proper function and all components critical for safe and reliable operation are checked and replaced if necessary If you plan to perform some maintenance yourself please contact your Pentruder authorized sales and service company to get spare parts lists and more instructions Warning No service or maintenance may be performed on the machine unless it is disconnected electrically from...

Page 44: ...ill motor in vertical position as seen in the picture below 7 2 Every month Check the following every month 1 Proper tightening of screws and bolts Lubricate if needed 2 Adjusting the eccentric rollers on the CER M3 MD1 Carriage if this carriage is used See 4 5 4 Mounting of CER carriage roller type carriage with manual feed for an instruction 3 Tracks and rack Check function and lubricate if need...

Page 45: ...r before the plug is removed If dirt is allowed to enter the gearbox may seize and the warranty is not valid Unscrew the oil plug and drain completely Refill with 0 4 L of GL5 specification gearbox oil preferably synthetic oil with 75W 90 viscosity Clean the magnetic plug fit it and tighten firmly again 7 2 4 Spindle unit ST3 Oil change The Pentruder drill system has a separate output gearbox or s...

Page 46: ...cluding gear shift knob mm inch 192 7 6 Height mm inch 142 5 6 Depth mm inch 213 8 4 Weight kg lbs 7 1 15 7 Spindle units ST3 Technical data for spindle units ST2 and ST3 ST3 Spindle thread 1 1 4 7 UNC Weight kg lbs 7 0 3 1 Lubrication Oil Torque with spindle unit ST3 and MDU9 Drive unit Extension adapter ERMD1 Technical data for extension adapter ERMD1 ERMD1 Extends distance between column and sp...

Page 47: ...horing mm inch 100 x 22 4 x 0 9 100 x 22 4 x 0 9 100 x 22 4 x 0 9 Size of wheels mm inch Ø 160 6 3 Ø 160 6 3 Ø 160 6 3 Weight including wheels and support legs kg lbs 18 5 40 7 19 5 43 14 8 32 6 Weight less wheels and support legs kg lbs 12 8 28 2 13 8 30 4 9 1 20 Coupling Fixed front mounted Swivelling front mounted Fixed front mounted Columns CN 70 mm Technical data for column CN CN 0 5 F M 70 C...

Page 48: ... mm inch 320 12 6 Depth incl clamp screws mm inch 170 6 7 Weight kg lbs 7 7 17 Base plate BTS 3 BTS 4 BTS 5 MCCS Technical data for base plates BTS3 and BTS4 BTS 3 BTS 4 BTS 5 Widht mm inch 492 19 4 492 19 4 280 11 Length mm inch 610 24 610 24 400 15 8 Weight kg lbs 18 5 40 7 19 5 43 Tracks TS Technical data for track TS TS0 85 TS1 15 TS2 0 TS2 3 TS3 45 Length mm inch 850 33 5 1150 45 2000 79 2300...

Page 49: ...7 78 820 123 520 213 300 337 190 6 5 7 0 82 815 130 514 225 297 356 188 7 7 4 86 822 137 516 237 298 375 188 7 5 7 7 91 808 144 511 249 295 393 187 8 7 9 95 794 151 500 261 289 412 183 8 5 8 2 99 791 158 496 273 287 431 182 9 8 4 104 771 165 486 284 282 449 179 9 5 8 7 108 769 171 486 296 281 468 178 10 8 9 112 759 178 478 308 276 487 175 10 5 8 9 117 726 185 459 320 266 506 168 11 8 9 121 702 192...

Page 50: ...5 7 9 2 4 1 0 2 0 4 0 6 1 0 6 0 9 1 6 2 5 1 1 1 8 3 1 4 9 1 7 2 7 4 7 7 4 2 3 3 6 6 2 9 8 3 4 7 0 3 0 4 0 7 1 2 0 7 1 1 1 9 2 9 1 4 2 2 3 7 5 9 2 3 2 5 6 8 5 2 7 4 3 7 5 12 4 5 2 0 3 0 5 0 9 1 4 0 8 1 3 2 2 3 4 1 6 2 5 4 3 6 9 2 4 3 8 6 5 10 3 2 5 8 7 14 5 5 7 0 4 0 6 1 1 6 0 9 1 4 2 5 3 9 1 8 2 9 5 7 9 2 7 4 3 7 5 12 3 6 5 8 9 9 16 6 6 7 0 4 0 6 1 1 1 8 1 1 6 2 8 4 4 2 3 2 5 6 8 8 3 4 4 9 8 4 13 ...

Page 51: ... for Pentruder MD1 Drill System with MDU9 Modular Drive Unit Is in conformity with the provisions of the Machinery Directive 2006 42 EC Is in conformity with the provisions of the following other EC directives Low Voltage Directive 2006 95 EC EMC Directive 2004 108 EC In accordance with the EC declaration of conformity the product must not be modified without the manufacturer s permission If this ...

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