Tractel TIRAK T 1020 P, Original Operating Instructions

Page: 2 / 36

2
Contents
Information for this manual 2
Notes for manufacturers of
suspended suspended access equipment
3
Explanation of symbols used 3
1. Safety Advice 4
2. Exclusion of non-intended use 5
3. Machine Description
3.1 Purpose 5
3.2 Working principle 5
3.3 Allowed TIRAK
®
wire rope for
man-riding 5
3.4 Noise emission 5
3.5 Main components and
operating controls 6
3.6 Technical data
3.6.1 TIRAK ® hoists 7
3.6.2 BLOCSTOP
®
Fall arrest device 7
3.7 Typical examples 8
3.8 Safety devices
3.8.1 Primary brake 9
3.8.2 Emergency STOP 9
3.8.3 Phase control relay 9
3.8.4 Load limiting device 9
3.8.5 Manual operation 10
3.8.6 Fall arrest devices 10
3.8.7 Upper limit switch 11
3.9 Residual risks 11
4. Setting up
4.1 General 12
4.2 Required equipment 12
4.3 Anchoring the TIRAK
®
hoist
4.3.1 Anchoring devices and
dimensions 12-13
4.3.2 Anchoring the TIRAK ® hoist 14
4.4 Installation of the fall arrest device
4.4.1 Evidence of carrying capacity 15
4.4.2 Dimensions of BSA devices 15
4.4.3 Anchoring the fall arrest device 16
4.4.4 Connection to the
TIRAK ® control system 17
4.4.5 Dimensions of BSO Devices 18
Page
4.5 Slack wire rope
4.5.1 Slack wire ropes 18
4.5.2 Use of rope winders 18
4.6 Electric connections 19
4.7 Electric controls
4.7.1 Push button control UP/DOWN 20
4.7.2 Examples for central control 20
4.8 Wire rope installation
4.8.1 Preparing the rope 20
4.8.2 Lifting rope installation 21
4.8.3 Safety rope installation 22
5. Operation
5.1 Checks before starting 22
5.2 Daily checks 23
5.3 Weekly checks of wire rope and cable 24
5.4 Operation
5.4.1 Stop / EMERGENCY-STOP 24
5.4.2 Service operation 24
5.5 Manual operation
5.5.1 Emergency descent 25
5.5.2 Manual lifting 25
5.6 Action in the event of operation
of the fall arrest device 25
6. Troubleshooting 26-28
7. Out of operation 28
8. Maintenance
8.1
Maintenance
8.1.1 Hoist 29
8.1.2 Wire rope 29
8.1.3 Motor, brake, and gear box 29
8.1.4 BLOCSTOP
®
fall arrest device 29
8.2 Checks
8.2.1 Essential checks 30
8.2.2 Safety inspection 31
8.3 Repair 31
9. Spare parts
9.1 Hoist 32
9.2 Motor and brake 32
9.3 Elektric control 32
9.4 BLOCSTOP
®
fall arrest device 32
9.5 Nameplates and labels 32-33
Page
Date of edition
2nd Edition: February 2004
Copyright
The copyright of these assembly and operating
instructions shall remain with the manufacturer.
Address of the manufacturer:
GREIFZUG Hebezeugbau GmbH
Scheidtbachstraße 19-21
51469 Bergisch Gladbach
Germany
Phone:
+49 / 22 02 / 10 04-0
Fax: +49 / 22 02 / 10 04-50 or -70
e-Mail: info@greifzug.de
For addresses of other TRACTEL Group Companies see page 36.