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Caution:

  Recheck the bolt torques every 3000 miles. 

With prolonged driving, vibrations may cause the 
fasteners to loosen.

Capacity: The van rack is rated for a capacity of 500 lbs., 
evenly distributed, assuming normal driving conditions and 
loading. Please secure loads carefully, and exercise caution 
at all times!

The gutters on some Vans are curved, which makes install-
ing three level crossbars a special challenge. To compen-
sate for this curvature, you’ll install our shims in the front 
and rear crossbar assemblies, raising them to the height of 
the middle rack.
1. Verify that you have received four Van Rack Shims.
2.  Install the middle (third) crossbar assembly roughly in 

center of van roof per Van Rack Installation Instructions.

3.  Loosely assemble the front and rear crossbar assemblies, 

placing the shims between the corner brackets and the 
crossbar 

(Fig. 4).

4.  Install the front crossbar assembly in desired location 

near front of van roof, and tighten all fasteners in accor-
dance with Van Rack Installation Instructions.

5.  Position the rear crossbar assembly on rear of van roof, 

engaging lower edge of comer brackets in rain gutters.

6.  Place a straight-edge (a ladder or straight piece of 

lumber will do) atop crossbars

 (Fig. 5)

 to check that the 

(Fig. 5)

(Fig. 5)

racks are all in line. As necessary, slide the rear crossbar 
assembly to the front or rear until the straight-edge rests 
flatly and evenly on all three crossbars. Complete instal-
lation to rear crossbar assembly in accordance with Van 
Rack Installation Instructions.

7.  Check all fasteners for proper torque.

SHIM INSTALLATION

Supplied as part of SKU 29056, TracVan Triple

Figure 5

Figure 4

Shim

Slide rear crossbar until 

it contacts straight edge

Rest straight edge on front 

and center crossbars

VAN ROOF  – SIDE VIEW

Shim

Shim

View other commercial van equipment made by Thule on our website.

Summary of Contents for TracVan Double

Page 1: ...SKU 29054 TracVan Double SKU 29055 TracVan Double SKU 29056 TracVan Triple Installation Instructions ...

Page 2: ...98 Chevy Express GMC Savanna G Series Vans require the supplied Gutter Span which are designed to span the putty filled rain gutter of the Van for maximum strength If you use the supplied Gutter Spans refer to Roof Installation B instruc tions on page 5 for proper installation All 2000 Ford Econoline Vans DO NOT install the rubber strips to the Corner Brackets When installing a TracVan Triple SKU ...

Page 3: ...t 2 5 16 x 1 3 4 long Socket Head Cap Screws through the Lock Washers and then into the holes in each Corner Bracket Tab See Fig 1 6 Attach a Corner Bracket assembly to the Crossbar by inserting the T Bolts through the two holes in the Corner Bracket Partially tighten and secure with the Self Lock ing Nuts enough to hold the Corner Bracket in place Repeat for each of the remaining three Brackets 7...

Page 4: ...lbs to secure the Corner Brackets to the Crossbar 12 Now tighten all Socket Head Cap Screws to 120 in lbs 10 ft lbs with the supplied Allen Wrench 13 Reposition the Crossbar Tiedowns where desired Now you re ready to go Capacity The TracVan System is rated for a capacity of 500 lbs evenly distributed over all racks assuming normal driving conditions and loading Do not exceed the racks rated capaci...

Page 5: ...th the supplied Allen Wrench 14 Reposition the Crossbar Tiedowns where desired Now you re ready to go CAUTION Re torque all fasteners after first 100 miles to adjust for settling Recheck all torques every 3000 miles Prolonged driving vibrations may cause the fasteners to loosen Capacity The TracVan System is rated for a capacity of 500 lbs evenly distributed over all racks assuming normal driving ...

Page 6: ...ar Fig 4 4 Install the front crossbar assembly in desired location near front of van roof and tighten all fasteners in accor dance with Van Rack Installation Instructions 5 Position the rear crossbar assembly on rear of van roof engaging lower edge of comer brackets in rain gutters 6 Place a straight edge a ladder or straight piece of lumber will do atop crossbars Fig 5 to check that the Fig 5 to ...

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