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Roof Installation B:

Gutter Span  Installation

 9.  Slide 2 Gutter Spans under each Corner Bracket so 

that they line up under the slots as shown, with the “V” 
Groove facing up. The “Hook” of the Gutter span must en-
gage the upper edge of the gutter, with the opposite end 
positioned in the middle of the gutter groove

 (see Fig 3B).

Figure 3B

10.  The lower edge of each Corner Bracket fits snugly into 

the top of the Gutter Span. Place the J-Hooks around the 
outside edge of rain gutter 

(see Fig 3B)

.

11.  Center the Crossbars by measuring from the end of each 

Corner Bracket, to the Crossbar ends, left and right.

12.  Tighten the T-Bolts on the underside of the Crossbar to 

240 in/lbs. (20 ft/lbs.) to secure the Corner Brackets to 
the Crossbar.

13.  Now tighten all Socket Head Cap Screws to 120 in/lbs. 

(10 ft/lbs.) with the supplied Allen Wrench.

14.  Reposition the Crossbar Tiedowns where desired. 

Now you’re ready to go!

CAUTION:  

Re-torque all fasteners after first 100 miles to 

adjust for settling. Recheck all torques every 3000 miles. 
Prolonged driving, vibrations may cause the fasteners to 
loosen.

Capacity – The TracVan System is rated for a capacity of 
500 lbs., evenly distributed over all racks, assuming normal 
driving conditions and loading.  

Do not exceed the racks’ rated capacity, as you could 
damage the van’s rain gutter. 

Secure loads carefully and exercise caution at all times. 

•  We recommend using transverse ratchet straps to securely 

tie down cargo.

•  Run additional ratchet straps around the front & rear of 

loads, attaching them to the Crossbars to prevent any load 
shifting during acceleration and stopping.

Corner bracket tab

Corner bracket

Gutter span

Socket head cap screw

Socket head cap screw

Socket head cap screw

Lock washer

Neoprene  strip

Crossbar

Gutter putty

J-Hook clip

VAN ROOF  – REAR VIEW

Hook

Summary of Contents for TracVan Double

Page 1: ...SKU 29054 TracVan Double SKU 29055 TracVan Double SKU 29056 TracVan Triple Installation Instructions ...

Page 2: ...98 Chevy Express GMC Savanna G Series Vans require the supplied Gutter Span which are designed to span the putty filled rain gutter of the Van for maximum strength If you use the supplied Gutter Spans refer to Roof Installation B instruc tions on page 5 for proper installation All 2000 Ford Econoline Vans DO NOT install the rubber strips to the Corner Brackets When installing a TracVan Triple SKU ...

Page 3: ...t 2 5 16 x 1 3 4 long Socket Head Cap Screws through the Lock Washers and then into the holes in each Corner Bracket Tab See Fig 1 6 Attach a Corner Bracket assembly to the Crossbar by inserting the T Bolts through the two holes in the Corner Bracket Partially tighten and secure with the Self Lock ing Nuts enough to hold the Corner Bracket in place Repeat for each of the remaining three Brackets 7...

Page 4: ...lbs to secure the Corner Brackets to the Crossbar 12 Now tighten all Socket Head Cap Screws to 120 in lbs 10 ft lbs with the supplied Allen Wrench 13 Reposition the Crossbar Tiedowns where desired Now you re ready to go Capacity The TracVan System is rated for a capacity of 500 lbs evenly distributed over all racks assuming normal driving conditions and loading Do not exceed the racks rated capaci...

Page 5: ...th the supplied Allen Wrench 14 Reposition the Crossbar Tiedowns where desired Now you re ready to go CAUTION Re torque all fasteners after first 100 miles to adjust for settling Recheck all torques every 3000 miles Prolonged driving vibrations may cause the fasteners to loosen Capacity The TracVan System is rated for a capacity of 500 lbs evenly distributed over all racks assuming normal driving ...

Page 6: ...ar Fig 4 4 Install the front crossbar assembly in desired location near front of van roof and tighten all fasteners in accor dance with Van Rack Installation Instructions 5 Position the rear crossbar assembly on rear of van roof engaging lower edge of comer brackets in rain gutters 6 Place a straight edge a ladder or straight piece of lumber will do atop crossbars Fig 5 to check that the Fig 5 to ...

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