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TRACKMASTER

Circuit Board

February 1, 2004

TMX425 Series Owner’s Manual B-15

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Summary of Contents for TMX425

Page 1: ...TREADMILL OWNER S MANUAL TMX425 TMX425C TMX425CP optional...

Page 2: ......

Page 3: ...opean Union Regulatory affairs only Emergo Europe Molenstraat 15 2513 BH The Hague The Netherlands 31 0 70 345 8570 telephone 31 0 70 345 7299 fax Before permitting anyone to use the treadmill do the...

Page 4: ...registered trademark of JAS Manufacturing Co Inc TRACKMASTER is protected by the following US Patents 5320589 5431613 All other patents pending Polar is the registered trademark of Polar CIC Inc ii T...

Page 5: ...ormation 3 1 Chapter 4 Grounding Instructions 4 1 Chapter 5 Assembly Location and Power Requirements 5 1 Chapter 6 Test Plug Procedure 6 1 Chapter 7 Preventive Maintenance 7 1 Daily Maintenance 7 2 We...

Page 6: ...ndicator Not Illuminated 8 5 Main Circuit Breaker Trips When Powering Up 8 6 Treadmill Will Not Start 8 6 Running Belt Slips When In Use 8 6 Running Belt Is Off Center 8 6 Appendix A Maintenance Log A...

Page 7: ...rapy facilities and cardiac rehabilitation facilities Model TMX425 is modified for cardiac stress and pulmonary function testing This manual covers the installation operation and service of your new T...

Page 8: ...th Drawings Appendix B C and D display assembly drawings Directional Orientation References to left right front and rear are based on the assumption that you are standing on the treadmill facing forwa...

Page 9: ...wer supply optional Note To function properly each treadmill must have an electrical line dedicated to its exclusive use A non dedicated line could cause your treadmill to malfunction In addition ther...

Page 10: ...RACKMASTER Incline Range 0 to 25 Running Surface 22 in x 63 in cushioned lubricated low profile 7 in from floor Floor Surface Requirements 33 in x 88 in level surface 2 2 TMX425 Series Owner s Manual...

Page 11: ...Place the treadmill on a level unobstructed surface Connect the treadmill to a dedicated properly grounded outlet that supplies the correct voltage and amperage Never stand on the belt when starting...

Page 12: ...ecure Verify ECG communication is correct Verify operator knows how to stop the treadmill in the event of malfunction or emergency Make operator aware if treadmill is not responding properly to comman...

Page 13: ...r should be aware of any shock when touching the treadmill and act accordingly Treadmill should be serviced by authorized technicians only Power cord should be routed through clamp and kept clear of e...

Page 14: ...Safety Information TRACKMASTER 3 4 TMX425 Series Owner s Manual February 1 2004...

Page 15: ...h an adapter Contact a qualified electrician if you are either 1 unable to insert the plug into your outlet or 2 uncertain that the outlet is grounded and meets local codes The treadmill is designed t...

Page 16: ...TRACKMASTER Notes 4 2 TMX425 Series Owner s Manual February 1 2004...

Page 17: ...nt damage to the wheels Place the treadmill on a level stable surface short pile industrial carpeting is acceptable CAUTION Do not place the treadmill on thick or long pile carpeting Such carpeting co...

Page 18: ...l a high magnetic type circuit breaker in your service box is required No other equipment may be used on the treadmill circuit Do not use extension cords Using an ungrounded shared or otherwise improp...

Page 19: ...ntil treadmill begins to elevate Once this is initiated with each push of the button the treadmill should elevate 5 grade When the treadmill reaches 20 elevation the next push of the button will start...

Page 20: ...Test Plug Procedure TRACKMASTER 6 2 TMX425 Series Owner s Manual February 1 2004...

Page 21: ...ill help to ensure many years of safe and trouble free operation Before cleaning the TRACKMASTER treadmill turn the main power switch to OFF and disconnect the treadmill from its power outlet Never us...

Page 22: ...sed surfaces with the vacuum cleaner Do not move the treadmill from its original position moving it will compromise the original belt tracking setting Check running belt tension Semiannual Maintenance...

Page 23: ...admill for the first time you may need to adjust the tracking of the belt to conform to your floor You may also need to adjust the tracking if you move the machine to another location See Appendix B Y...

Page 24: ...hesitate or stick If the belt is loose and slipping tighten both adjustment bolts equally clockwise in small increments until the slipping stops See Appendix B Exterior Care The TGIC Polyester powder...

Page 25: ...tside edges of the running belt On each side of the running belt are three Allen head screws that secure the running board to the three crossbars 4 Remove all six Allen head screws three per side and...

Page 26: ...wax beads down the center of the running board Hold the iron on the beads until the wax begins to melt 5 Slowly move the iron up and down the running board in small circular patterns until the runnin...

Page 27: ...Appendix B 2 Lift and support the rear end of the treadmill to make the frame level 3 Turn the master power switch to the OFF position and unplug the treadmill from its power outlet 4 Remove the rear...

Page 28: ...ufacturer 14 The running belt is now ready for tracking adjustment see Running Belt Adjustment on page 7 3 Note Depending on its use the running belt will stretch slightly When this happens you will f...

Page 29: ...e roller reverse the preceding steps Ensure that the drive belt is correctly placed on both sprockets 5 Adjust the running belt tension and tracking Rear Roller Driver Roller 1 To remove the driver ro...

Page 30: ...ails raise the hood and secure by sliding one side over the rubber grommet 2 Loosen the two motor tensioning adjust nuts from the adjustment bolts and loosen the two nuts toward the motor 3 Remove the...

Page 31: ...ect proceed to next step 4 Plug the treadmill power cable into the wall receptacle Turn treadmill main power switch ON 5 Measure voltage at one of three locations Inverter between L1 and L2 at power s...

Page 32: ...of the treadmill see Chapter 6 If the treadmill tests OK then the problem is probably in the ECG cable on the ECG computer Running Belt Slips When In Use Over a period of time the treadmill running be...

Page 33: ...Log Serial _______________________________Date Purchased_______________ Purchased From________________________Phone_______________________ DATE HOURS SERVICE COMPLETED COST February 1 2004 TMX425 Ser...

Page 34: ...TRACKMASTER A 2 TMX425 Series Owner s Manual February 1 2004 Notes...

Page 35: ...110V Software Version 402 403 404 Item Description Part Number Qty 1 Inverter Lesson 317 160 105 1 2 Inverter Signal Harness 317 160 036 1 3 Power Input Harness 317 160 069 1 4 Capacitor 317 160 035 1...

Page 36: ...rt Number Qty 1 Inverter Lesson 317 160 104 1 2 Inverter Signal Harness 317 160 036 1 3 Power Input Harness 317 160 069 1 4 Capacitor 317 160 035 1 5 HN 8 32 Nylon 001 1763 4 6 Isolation Mount 317 160...

Page 37: ...SHOULDER 317 160 052 4 5 MOTOR GROUND WIRE 317 160 108 1 6 DECAL CAUTION ELECTRIC 317 160 103 1 7 WASHER DELRIN 317 160 051 4 8 MOTOR LEESON 317 160 070 1 9 HNS 5 18 18 FLANGE 001 1398 4 10 SSS 10 32...

Page 38: ...AG CORD 317 160 077 1 21 TIE CABLE 10 X 4 00 317 160 075 1 22 DECAL RS232 317 160 081 1 23 SCREW HEX JACK 3 16 X 317 160 066 2 24 TIE CABLE 10 X 4 00 317 160 075 2 25 MOUNT CIRCUIT BOARD 317 160 041 2...

Page 39: ...TRACKMASTER 115V Motor Pan Assembly February 1 2004 TMX425 Series Owner s Manual B 5...

Page 40: ...001 1744 2 19 POWER CORD 220v 317 160 013 1 20 TAG CORD 317 160 077 1 21 TIE CABLE 10 X 4 00 317 160 075 1 22 DECAL RS232 317 160 081 1 23 SCREW HEX JACK 3 16 X 317 160 066 2 24 TIE CABLE 10 X 4 00 3...

Page 41: ...TRACKMASTER 220V Motor Pan Assembly February 1 2004 TMX425 Series Owner s Manual B 7...

Page 42: ...1 4 001 1439 2 19 BELT DRIVE 317 160 026 1 20 HN 20 GR5 001 1386 6 21 LW 1 4 001 1450 6 22 HHCS 20 X GR5 001 1186 6 23 FW 1 4 001 1439 6 24 HHCS 5 16 18 X 6 GR2 001 1742 2 25 FW 5 16 001 1440 4 26 HN...

Page 43: ...TRACKMASTER Frame Assembly February 1 2004 TMX425 Series Owner s Manual B 9...

Page 44: ...OLATOR WITH STUD 317 345 003 6 10 FW 5 16 DIA 001 1440 6 11 LW 5 16 DIA 001 1451 6 12 HHCS 5 16 18 X 75 001 1167 6 13 HNS 5 16 18 FLANGE 001 1398 6 14 HSFCHCS 5 16 18 X 1 5 PLTD 001 1739 6 15 RUNNING...

Page 45: ...TRACKMASTER Running Deck Assembly February 1 2004 TMX425 Series Owner s Manual B 11...

Page 46: ...001 1736 4 11 HSBHCS 5 16 18 X 1 001 1735 4 12 HOOD ASSEMBLY 317 185 001 1 13 HWHTCS 8 32 X 75 TYPE F 001 1759 3 14 RUNNING DECK ASS Y 220v FULLY ASSEMBLED 317 200 1 3 1 15 DECAL SERIAL NUMBER 317 16...

Page 47: ...TRACKMASTER Final Assembly February 1 2004 TMX425 Series Owner s Manual B 13...

Page 48: ...TRACKMASTER B 14 TMX425 Series Owner s Manual February 1 2004...

Page 49: ...TRACKMASTER Circuit Board February 1 2004 TMX425 Series Owner s Manual B 15...

Page 50: ...TRACKMASTER B 16 TMX425 Series Owner s Manual February 1 2004...

Page 51: ...TMX425C Manual Controller Operating Instructions TIME DISTANCE PACE CALORIES CAL MINUTE METS INCLINE SPEED ST ST COOL DOWN START WEIGHT SCAN SELECT TRACKMASTER February 1 2004 TMX425 Series Owner s M...

Page 52: ...the belt at minimum speed Cool Down Key Press the Cool Down key to initiate a 60 second cool down phase The running belt will gradually slow to the minimum speed and then completely stop The incline w...

Page 53: ...workout based on the weight entered into the controller CAL MINUTE displays the number of calories burned per minute METS Displays the amount of METS per minute HEART When wearing a Polar chest strap...

Page 54: ...e maximum is 25 Incline Keys The Incline keys increase or decrease the incline of the running belt in 0 5 increments Press and hold the or key until the desired inclination is displayed The front of t...

Page 55: ...TRACKMASTER Setup Check TRACKMASTER Setup Check February 1 2004 TMX425 Series Owner s Manual C 5 February 1 2004 TMX425 Series Owner s Manual C 5...

Page 56: ...Setup Check TRACKMASTER Setup Check TRACKMASTER C 6 TMX425 Series Owner s Manual February 1 2004 C 6 TMX425 Series Owner s Manual February 1 2004...

Page 57: ...P Programmable Controller Operating Instructions INCLINE SPEED DISTANCE TIME STOP NO CLEAR ENTER YES 1 2 3 4 5 6 8 9 0 7 COOL DOWN PROGRAM SELECT START STOP TRACKMASTER February 1 2004 TMX425 Series O...

Page 58: ...to 5 seconds and reset elevation to 0 Cool Down Key Press the Cool Down key to initiate a 60 second cool down phase The running belt will gradually slow to the minimum speed and then completely stop...

Page 59: ...e instructions in the message center In the Dot Matrix Center below the Message Center information for each workout is also displayed Additionally Heart rate will first show here bar graph like elevat...

Page 60: ...ult is 0 5 mph 7Kmh speed may be adjusted at any time during exercise Time default is 30 minutes 1 Press START or ENTER switch 2 Use the number keypad to enter weight 3 Press START or ENTER switch 4 P...

Page 61: ...d to enter weight 5 Press START or ENTER switch 6 Press 1 and enter a workout time limit or 2 and enter a distance limit 7 Use the number keypad to enter to enter a time distance limit 8 Press START o...

Page 62: ...to enter weight 5 Press START or ENTER switch 6 Press 1 and enter a workout time limit or 2 and enter a distance limit 7 Use the number keypad to enter to enter a time distance limit 8 Press START or...

Page 63: ...ad to enter weight 5 Press START or ENTER switch 6 Press 1 and enter a workout time limit or 2 to enter a distance limit 7 Use the number keypad to enter to enter a time distance limit 8 Press START o...

Page 64: ...r segment 1 4 Use the number keypad to enter time duration of segment 1 5 Press START or ENTER switch 6 Set the incline speed and time duration for segments 2 10 7 Use the number keypad to enter weigh...

Page 65: ...h 6 Use the number keypad to enter 1 for male 2 for female 7 Press START switch to begin workout 8 A three second countdown displayed prior to belt start 9 Speed and elevation determined by user input...

Page 66: ...t or 2 to enter a distance limit 10 Use the number keypad to enter to enter a time distance limit 11 Press START or ENTER switch 12 Press START switch to begin workout 13 A three second countdown disp...

Page 67: ...t 8 Use the number keypad to enter to enter a time distance limit 9 Press START or ENTER switch 10 Press START switch to begin workout 11 A three second countdown displayed prior to belt start 12 If a...

Page 68: ...ree second countdown displayed prior to belt start 9 If actual heart rate is less than target heart rate elevation will increase If Actual heart rate exceeds target heart rate elevation will decrease...

Page 69: ...or segment 1 4 Use the number keypad to enter time duration of segment 1 5 Press START or ENTER switch 6 Set the incline speed and time duration for segments 2 10 7 Use the number keypad to enter weig...

Page 70: ...Incline Keys TRACKMASTER D 14 TMX425 Series Owner s Manual February 1 2004...

Page 71: ...TRACKMASTER Incline Keys February 1 2004 TMX425 Series Owner s Manual D 15...

Page 72: ...Incline Keys TRACKMASTER D 16 TMX425 Series Owner s Manual February 1 2004...

Page 73: ...TRACKMASTER Incline Keys February 1 2004 TMX425 Series Owner s Manual D 17...

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